Enlarging the operational range of a gasoline HCCI engine by controlling the coolant temperature

Similar documents
The thermal effect of internal exhaust gas recirculation on controlled auto ignition

Homogeneous Charge Compression Ignition combustion and fuel composition

AN EXPERIMENT STUDY OF HOMOGENEOUS CHARGE COMPRESSION IGNITION COMBUSTION AND EMISSION IN A GASOLINE ENGINE

THE INFLUENCE OF THE EGR RATE ON A HCCI ENGINE MODEL CALCULATED WITH THE SINGLE ZONE HCCI METHOD

INFLUENCE OF INTAKE AIR TEMPERATURE AND EXHAUST GAS RECIRCULATION ON HCCI COMBUSTION PROCESS USING BIOETHANOL

Influence of Fuel Injector Position of Port-fuel Injection Retrofit-kit to the Performances of Small Gasoline Engine

Module 3: Influence of Engine Design and Operating Parameters on Emissions Lecture 14:Effect of SI Engine Design and Operating Variables on Emissions

Increased efficiency through gasoline engine downsizing

Normal vs Abnormal Combustion in SI engine. SI Combustion. Turbulent Combustion

EFFECTS OF INTAKE AIR TEMPERATURE ON HOMOGENOUS CHARGE COMPRESSION IGNITION COMBUSTION AND EMISSIONS WITH GASOLINE AND n-heptane

INFLUENCE OF FUEL TYPE AND INTAKE AIR PROPERTIES ON COMBUSTION CHARACTERISTICS OF HCCI ENGINE

Potential of Large Output Power, High Thermal Efficiency, Near-zero NOx Emission, Supercharged, Lean-burn, Hydrogen-fuelled, Direct Injection Engines

CONTROLLING COMBUSTION IN HCCI DIESEL ENGINES

Gasoline HCCI engine with DME (Di-methyl Ether) as an Ignition Promoter

The effect of ethanolled gasoline on the performance and gaseous and particulate emissions on a 2/4-stroke switchable DI engine Yan Zhang & Hua Zhao

The influence of thermal regime on gasoline direct injection engine performance and emissions

BOOSTED HCCI OPERATION ON MULTI CYLINDER V6 ENGINE

Advanced Combustion Strategies for High Efficiency Engines of the 21 st Century

Module7:Advanced Combustion Systems and Alternative Powerplants Lecture 32:Stratified Charge Engines

Chapter 4 ANALYTICAL WORK: COMBUSTION MODELING

Hydrogen addition in a spark ignition engine

Closed-Loop Combustion Control of a Multi Cylinder HCCI Engine using Variable Compression Ratio and Fast Thermal Management

Hongming Xu (Jaguar Cars) Miroslaw Wyszynski (University of Birmingham) Stan Golunski (Johnson Matthey)

Performance and Analysis of a 4-Stroke Multi-cylinder Gasoline Engine with CAI Combustion

Module 5: Emission Control for SI Engines Lecture20:ADD-ON SYSTEMS FOR CONTROL OF ENGINE-OUT EMISSIONS

Effects of Pre-injection on Combustion Characteristics of a Single-cylinder Diesel Engine

Damper Analysis using Energy Method

REDUCTION OF EMISSIONS BY ENHANCING AIR SWIRL IN A DIESEL ENGINE WITH GROOVED CYLINDER HEAD

Kul Internal Combustion Engine Technology. Definition & Classification, Characteristics 2015 Basshuysen 1,2,3,4,5

VALVE TIMING DIAGRAM FOR SI ENGINE VALVE TIMING DIAGRAM FOR CI ENGINE

POSIBILITIES TO IMPROVED HOMOGENEOUS CHARGE IN INTERNAL COMBUSTION ENGINES, USING C.F.D. PROGRAM

Variations of Exhaust Gas Temperature and Combustion Stability due to Changes in Spark and Exhaust Valve Timings

Gasoline Engine Performance and Emissions Future Technologies and Optimization

CHAPTER 3 EXPERIMENTAL SET-UP AND TECHNIQUES

Experimental Investigation of Performance and Emissions of a Stratified Charge CNG Direct Injection Engine with Turbocharger

STATE OF THE ART OF PLASMATRON FUEL REFORMERS FOR HOMOGENEOUS CHARGE COMPRESSION IGNITION ENGINES

INFLUENCE OF THE NUMBER OF NOZZLE HOLES ON THE UNBURNED FUEL IN DIESEL ENGINE

System Simulation for Aftertreatment. LES for Engines

Experimental Investigation of Acceleration Test in Spark Ignition Engine

Effects of intake air temperature on HCCI combustion and emissions with gasoline and n-heptane

Study of Performance and Emission Characteristics of a Two Stroke Si Engine Operated with Gasoline Manifold Injectionand Carburetion

INVESTIGATION OF AUTO-IGNITION OF HEPTANE-CNG MIXTURE IN HCCI ENGINE. Firmansyah. Universiti Teknologi PETRONAS

GT-POWER/SIMULINK SIMULATION AS A TOOL TO IMPROVE INDIVIDUAL CYLINDER AFR CONTROL IN A MULTICYLINDER S.I. ENGINE

PM Emissions from HCCI Engines

An experimental study into the effect of the pilot injection timing on the performance and emissions of a high-speed common-rail dual-fuel engine

ISSN: ISO 9001:2008 Certified International Journal of Engineering and Innovative Technology (IJEIT) Volume 4, Issue 7, January 2015

A Study of EGR Stratification in an Engine Cylinder

Improving Fuel Efficiency with Fuel-Reactivity-Controlled Combustion

Internal Combustion Engines

C. DHANASEKARAN AND 2 G. MOHANKUMAR

TECHNICAL PAPER FOR STUDENTS AND YOUNG ENGINEERS - FISITA WORLD AUTOMOTIVE CONGRESS, BARCELONA

Experimental investigation on influence of EGR on combustion performance in SI Engine

EFFECT OF H 2 + O 2 GAS MIXTURE ADDITION ON EMISSONS AND PERFORMANCE OF AN SI ENGINE

Which are the four important control loops of an spark ignition (SI) engine?

Influence of ANSYS FLUENT on Gas Engine Modeling

Figure 1: The Turbocharger cross-section with turbine and compressor connected with shaft [2]

Modifications on a Small Two Wheeler Two Stroke SI Engine for Reducing Fuel Consumption and Exhaust Emissions

Module 2:Genesis and Mechanism of Formation of Engine Emissions Lecture 3: Introduction to Pollutant Formation POLLUTANT FORMATION

Control of Charge Dilution in Turbocharged CIDI Engines via Exhaust Valve Timing

DF-PCCI: Concept Development of New Diesel Dual Fuel Technology for Diesel Common-Rail Light Duty Pickup Truck

Extension of the Lower Load Limit in Dieseline Compression Ignition Mode

Principles of Engine Operation. Information

EXPERIMENTAL INVESTIGATION OF THE EFFECT OF HYDROGEN BLENDING ON THE CONCENTRATION OF POLLUTANTS EMITTED FROM A FOUR STROKE DIESEL ENGINE

Eco-diesel engine fuelled with rapeseed oil methyl ester and ethanol. Part 3: combustion processes

SAMPLE STUDY MATERIAL

SWIRL MEASURING EQUIPMENT FOR DIRECT INJECTION DIESEL ENGINE

ADDIS ABABA UNIVERSITY INSTITUTE OF TECHNOLOGY

ACTUAL CYCLE. Actual engine cycle

COMBUSTION CONTROL IN GASOLINE HCCI ENGINE WITH DIRECT FUEL INJECTION AND EXHAUST GAS TRAPPING

Internal Combustion Optical Sensor (ICOS)

Comparative performance and emissions study of a lean mixed DTS-i spark ignition engine operated on single spark and dual spark

The effect of operating conditions on HCCI exhaust gas temperature

Study of AI combustion operating region of a small two stroke engine JanithaWijesinghe, Guang Hong University of Technology, Sydney

PERFORMANCE AND EMISSION ANALYSIS OF DIESEL ENGINE BY INJECTING DIETHYL ETHER WITH AND WITHOUT EGR USING DPF

8 th International Symposium TCDE Choongsik Bae and Sangwook Han. 9 May 2011 KAIST Engine Laboratory

Homogeneous Charge Compression Ignition (HCCI) Engines

A REVIEW OF SCAVENGING PROCESS OF TWO STROKE ENGINE

Thermo-Kinetic Model to Predict Start of Combustion in Homogeneous Charge Compression Ignition Engine

There are predominantly two reasons for excessive fuelling: increased fuel pressure and extended injector duration. Figure 1.0

Effect of Reformer Gas on HCCI Combustion- Part II: Low Octane Fuels

Effects of ethanol unleaded gasoline blends on cyclic variability and emissions in an SI engine

Development of Bi-Fuel Systems for Satisfying CNG Fuel Properties

International Journal of Scientific & Engineering Research, Volume 7, Issue 8, August-2016 ISSN

Liquefied Petroleum Gas and Dimethyl Ether Compression Ignition Engine

A study of controlled auto ignition (CAI) combustion in internal combustion engines

Application Note Original Instructions Development of Gas Fuel Control Systems for Dry Low NOx (DLN) Aero-Derivative Gas Turbines

UniversitiTeknologi Malaysia (UTM), 81310, Johor Bahru, Malaysia

A Kowalewicz Technical University of Radom, ul. Chrobrego 45, Radom, , Poland.

Combustion PVM-MF. The PVM-MF model has been enhanced particularly for dualfuel

LECTURE NOTES INTERNAL COMBUSTION ENGINES SI AN INTEGRATED EVALUATION

Feasibility study of operating. two-stroke Miller cycles on a four-stroke platform through variable valve train.

Simulation of Performance Parameters of Spark Ignition Engine for Various Ignition Timings

Developed Technologies of the New Rotary Engine (RENESIS)

Gas exchange Processes. Typical valve timing diagram

Homogeneous charge compression ignition versus dual fuelling for utilizing biogas in compression ignition engines

Emissions predictions for Diesel engines based on chemistry tabulation

2.61 Internal Combustion Engines Spring 2008

Foundations of Thermodynamics and Chemistry. 1 Introduction Preface Model-Building Simulation... 5 References...

Combustion Characteristics Detection for Low Pressure Direct Injection Engines Using Ionization Signal

AN EXPERIMENTAL STUDY ON THE EFFECTS OF EGR AND EQUIVALENCE RATIO ON CO AND SOOT EMISSIONS OF DUAL FUEL HCCI ENGINE

Transcription:

Loughborough University Institutional Repository Enlarging the operational range of a gasoline HCCI engine by controlling the coolant temperature This item was submitted to Loughborough University's Institutional Repository by the/an author. Citation: MILOVANOVIC, N.... et al, 2005. Enlarging the operational range of a gasoline HCCI engine by controlling the coolant temperature. IN: Proceedings of SAE World Congress, Detroit, USA, 11th-14th April. Additional Information: This is a conference paper [2005 c SAE International]. It was posted on this site with permission from SAE International. Further use and distribution of this paper requires permission from SAE International. Metadata Record: https://dspace.lboro.ac.uk/2134/8406 Version: Published Publisher: c SAE International Please cite the published version.

This item was submitted to Loughborough s Institutional Repository (https://dspace.lboro.ac.uk/) by the author and is made available under the following Creative Commons Licence conditions. For the full text of this licence, please go to: http://creativecommons.org/licenses/by-nc-nd/2.5/

2005-01-0157 SAE TECHNICAL PAPER SERIES Enlarging the Operational Range of a Gasoline HCCI Engine By Controlling the Coolant Temperature Nebojsa Milovanovic, Dave Blundell, Richard Pearson and Jamie Turner Lotus Engineering Rui Chen Department of Aeronautical and Automotive Engineering, Loughborough University Reprinted From: Homogeneous Charge Compression Ignition (HCCI) Combustion 2005 (SP-1963) 2005 SAE World Congress Detroit, Michigan April 11-14, 2005 400 Commonwealth Drive, Warrendale, PA 15096-0001 U.S.A. Tel: (724) 776-4841 Fax: (724) 776-5760 Web: www.sae.org

The Engineering Meetings Board has approved this paper for publication. It has successfully completed SAE s peer review process under the supervision of the session organizer. This process requires a minimum of three (3) reviews by industry experts. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. For permission and licensing requests contact: SAE Permissions 400 Commonwealth Drive Warrendale, PA 15096-0001-USA Email: permissions@sae.org Tel: 724-772-4028 Fax: 724-772-4891 For multiple print copies contact: SAE Customer Service Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-1615 Email: CustomerService@sae.org ISSN 0148-7191 Copyright 2005 SAE International Positions and opinions advanced in this paper are those of the author(s) and not necessarily those of SAE. The author is solely responsible for the content of the paper. A process is available by which discussions will be printed with the paper if it is published in SAE Transactions. Persons wishing to submit papers to be considered for presentation or publication by SAE should send the manuscript or a 300 word abstract to Secretary, Engineering Meetings Board, SAE. Printed in USA

2005-01-0157 Enlarging the Operational Range of a Gasoline HCCI Engine By Controlling the Coolant Temperature Nebojsa Milovanovic, Dave Blundell, Richard Pearson and Jamie Turner Lotus Engineering Rui Chen Department of Aeronautical and Automotive Engineering, Loughborough University Copyright 2005 SAE International ABSTRACT The Homogeneous Charge Compression Ignition (HCCI) engine combustion uses heat energy from trapped exhaust gases enhanced by the piston compression heating to auto ignite a premixed air/gasoline mixture. As the HCCI combustion is controlled by the charge temperature, composition and pressure, it therefore, prevents the use of a direct control mechanism such as in the spark and diesel combustion. Using a large amount of trapped residual gas (TRG), is seen as one of the ways to achieve and control HCCI in a certain operating range. By varying the amount of TRG in the fresh air/fuel mixture (inside the cylinder), the charge mixture temperature, composition and pressure can be controlled and hence, the auto ignition timing and heat release rate. The controlled auto ignition (HCCI) engine concept has the potential to be highly efficient and to produce low NOx, carbon dioxide and particulate matter emissions. It has however been found that the TRG promoted HCCI combustion mainly depends on the quantity and quality of TRG, that on the other hand depend on the combustion quality of the previous cycle, valve timing, engine load and speed. In that way, the operating range in terms of engine load and speed, for a naturally aspirated HCCI engine, is restricted by a misfire at low load and by fierce (knocking) combustion at high load. One possible approach to extend the operating range of the HCCI combustion is to influence quality of the TRG by adjusting the coolant temperature. The engine coolant temperature influences the in-cylinder heat transfer process, which in turn influences the charge mixture temperature and therefore the HCCI combustion process itself. The aim of this paper is to present tests and results obtained on the single cylinder research engine, equipped with a Fully Variable Valve Train (FVVT) run over a range of coolant temperature in the HCCI combustion mode and fuelled with gasoline fuel. The results obtained suggest that with reducing the coolant temperature, the high load limit can be extended up to 14%, while with increasing the coolant temperature the low load limit can be extended up to 28%. INTRODUCTION The HCCI combustion is a process that combines features of the spark ignition (SI) and compression ignition (CI) processes. In a HCCI engine the air and fuel are premixed prior to ignition and then ignited by the compression from the piston motion. The ignition is provided in multiple points and therefore the charge gives a parallel energy release. This results in the uniform and simultaneous autoignition and chemical reaction throughout the whole charge without flame propagation. In the HCCI combustion, chemical kinetics of the air/fuel mixture play the crucial role with no requirements for turbulence and mixing [1-3]. The HCCI engine concept has the potential to be highly efficient and to produce low NOx, carbon dioxide and particulate matter emissions. However, problems with cold start, running at idle and high loads, together with controlling the combustion over the entire load/speed range limits its practical application. Using a large amount of trapped residual gas-trg, is seen as one of the ways to achieve and control HCCI in a certain operating range. By varying the amount of TRG in the fresh air/fuel mixture (inside the cylinder), the charge mixture temperature and composition can be controlled and hence, the auto ignition timing and heat release rate [4]. The operating range in terms of engine load and speed, for a naturally aspirated HCCI engine, is restricted by a misfire at low load and by a high rate of pressure rise (knock) at high load. As a consequence, a possible area for HCCI operation, in a naturally aspirated, port injection engine for passenger car application is fairly small. A major problem in applying HCCI for commercial use is how to expand the operating range in order to cover entire or great parts of the NEDC (in Europe), FTP-75 (in USA) and Japan 10-15 driving cycles. The objectives of this study are to investigate possibilities for extending the operating range of the HCCI combustion by adjusting the engine coolant temperature. The coolant temperature influences the in-cylinder heat transfer process, which in turn influences the charge mixture temperature and therefore the HCCI combustion process itself. The experiment is performed on the single cylinder research engine equipped with a Fully Variable Valve Train (FVVT)

system-lotus Active Valve Train (AVT) and fuelled with commercial gasoline fuel. The results obtained are presented and discussed. EXPERIMENTAL APPARATUS AND SET UP A single cylinder research engine, with variable valve timing and measurement equipment for emissions, fuel consumption, air fuel ratio, temperatures and cylinder pressure monitoring is used for testing. ENGINE The engine employed in this research is a single cylinder, 4 stroke research engine based on a GM Family One 1.8 litre series architecture. In Fig. 1 a photograph of the engine is shown. It has a production piston and stroke, with a standard 4-cylinder head on top of a water cooled barrel to join the family one parts to the custom made bottom end. Only the front cylinder of the head is operational. The water jacket uses a combination of machined modifications and brackets. Unnecessary water transfer ports are blanked off. The engine has a specially designed single cylinder bottom end, with a capacity to cancel primary and secondary forces thus allowing either pure combustion work or optical access versions to be built. Fig. 1 Single-cylinder research engine with the AVT system The use of conventional parts in the combustion system wherever possible ensures that the cost of rebuild is low in case of any component failures. The compression ratio can easily be changed in this engine, both because of the separate barrel and, more importantly, because of the AVT system which overrules the need for modifications of belt runs etc. Any change in compression ratio is achieved by means of the deck height being moved up and down by spacers or special short liners, or a combination of the two. The bottom end can accept various strokes up to and including 100mm, and is capable of running to 7000rpm (depending on stroke). The major engine specifications and tests conditions are shown in Table 1. The detail description of the engine can be found in [5]. Table 1 Single cylinder engine specification Bore 80.5 mm Stroke 88.2 mm Swept volume 450 cm 3 Compression ratio 10.5 Number of valves per cylinder 4 Valve control Electro-hydraulic Lotus AVT system Fuel injection Port fuelled Fuel Standard gasoline (95 RON) Equivalence air/fuel ratio Stoichiometric Engine speed 2000 rpm Intake temperature 25 0 C Inlet pressure Naturally aspirated TRG Up to 80% The research AVT system is fitted to allow the variable valve timing strategy to be used to trap the pre-defined quantity of TRG. The open and closing timings of the four electro-hydraulically driven valves are independently variable and are digitally controlled. Valve opening profiles can be selected and entered into the software by the user. The control software uses inputs from a crankcase encoder and valve linear displacement transducers to facilitate a closed-loop control to satisfy a `desired versus actual' position control until the required profiles are achieved. Fine tuning of valve profiles is accomplished by using valvespecific gain controllers. The engine was connected to a Froude AG30, 30KW eddycurrent dynamometer. A redline ACAP data acquisition system from DSP Technologies Inc. was used together with Horiba MEXA 7100 DEGR heated line emission analyser. The fuel was port injected and the engine management system was a conventional Lotus V8 controller. MEASUREMENT PROCEDURE Before each experiment it was necessary to ensure that the engine was fully warm, the valve actuators and measurement equipment calibrated and there were no changes in behaviour since the previous experiments. The cycle resolved data was sampled for 300 consecutive cycles with a resolution of one crank-angle (CA) degree. The various measured and calculated variables can be displayed for each individual cycle as well as those averaged from over 300 cycles. The data presented for the peak cylinder pressure (PCP), IMEP gross, coefficient of variation (COV IMEP), crank angle of 50% mass fraction burned (CA50), maximum pressure rise rate (dp/dca) and heat release rate (HRR) were averaged from over 300 cycles for each step (by ACAP data acquisition system from DSP Technologies). The in-cylinder and coolant temperatures, HC and NOx emissions were time based values from Texcell system. Air mass flow rate was calculated from the fuel flow and air/fuel ratio measurement.

TECHNIQUES FOR HCCI COMBUSTION The technique used to initiate and to control the HCCI combustion relies on the trapping of a pre-determined quantity of TRG by closing the exhaust valves relatively early in the exhaust stroke and by opening the inlet valves relatively late (usually symmetrically about TDC) in the intake stroke. The general principle can be seen in Fig. 2. INLET EXHAUST A A V V INLET EXHAUST A A V V RESULTS AND DISCUSSION The experimental study performed in this research can be generally divided into two groups: the extension of the upper operating range limit and the low operating range limit. For both studies, engine parameters during these investigations are kept constant at values specified in Table 1. During the HCCI combustion, the spark plug is left activated at TDC position for cleaning purpose only and it has no clear influence on the HCCI combustion performance. EXTENDING THE UPPER OPERATIONAL RANGE LIMIT Exhaust Stroke Early EVC Fig. 2 Induction Stroke Late IVO The sequential valve event strategy Key: EVC exhaust valve closing IVO inlet valve opening Following exhaust valve closure the TRG is then compressed during the final stage of the exhaust stroke. As the piston descends on the intake stroke, the inlet valves are opened and fresh charge is drawn into the cylinder which is partially filled with exhaust gases. At the end of the intake stroke the inlet valves are closed and the mixture of a fresh charge and residual gas is then compressed in the next compression stroke. The HCCI combustion occurs as the mixture temperature increases in the final stage of the compression stroke. Once the HCCI has occurred, the power stroke drives the piston down and the cycle is thus repeated. This method is named the sequential method (often refer in the literature as the recompression method). One more method for achieving HCCI combustion, the simultaneous method (often refer in the literature as the re-breathing method), has also been derived [5]. Generally, in this method, as the piston reaches BDC from the power stroke, the exhaust valves are opened and all of the exhaust gases are expelled from the cylinder. As the piston passes TDC, on the induction stroke, both inlet and exhaust valves are opened simultaneously and fresh charge and exhaust gas are together drawn into the cylinder. Again, the HCCI combustion occurs as the mixture temperature increases in the final stage of the compression stroke. Once HCCI has occurred, the power stroke drives the piston down and the cycle is thus repeated. Detail explanations of these two methods can be found in [5, 6]. The first group of engine tests are centred on the influences of coolant temperature on extending the upper limit of a stable HCCI combustion mode. At upper limit a HCCI engine can be restricted by a fast burn rate that causes a knocking combustion. To prevent this, either a higher dilution of the engine charge could be used (assuming the balance between dilution rate and increased heat input is in favour of slowing down the combustion) or a higher rate of heat transfer (between the engine charge and the cylinder walls) has to be implemented. The latter approach is chosen and it is done by decreasing the coolant temperature. The coolant temperature is decreased from 90 0 C to 65 0 C and the engine is set at the wide open throttle (WOT) position. The timings for exhaust valve event are set at EVO 148 0 CA, EVC 298 0 CA whilst for the inlet valve event at IVO 422 0 CA, IVC 578 0 CA with the valve lifts of 2.5 mm for both valve events. The valve events and therefore the TRG amount ( 40% by volume) are kept unchanged during the coolant sweep. The engine parameters are kept constant at values specified in Table 1. With decreasing the coolant temperature the heat transfer between the hot gases inside cylinder and the cylinder wall increases due to higher temperature difference, and hence a larger amount of heat energy is removed. Consequently this leads to a lower in-cylinder temperature 1 (Fig. 3), which in turn increases the engine charge density and therefore offers the possibility to increase air flow through the engine. Tin-cylinder, C 150 140 130 120 110 In this experiment the engine is started in SI combustion mode. When a sufficient engine temperature is reached (90 0 C coolant temperature) the transition from SI to HCCI mode is achieved by increasing the negative valve overlap, i.e. by using the sequential method. In all experiments the basic coolant temperature is 90 0 C, and it is reduced for the upper operating range limit extension and increased for the lower operating range limit extension. 100 60 65 70 75 80 85 90 95 Fig. 3 In-cylinder temperature as a function of the coolant temperature at upper limit 1 The in-cylinder temperature presented is the average value measured during the 4-stroke cycle by the sensor mounted into the cylinder head.

With increasing the air flow rate the power density increases and hence the engine power output (Fig. 4). It can be seen in Fig. 4 that reducing the coolant temperature from 90 0 C to 65 0 C increases the IMEP from 4.85 bar to 5.6 bar (for 14%). 800 600 TDC combustion 90C 85C 80C 75C 70C 65C 14 mair IMEP 6 HRR, J/deg 400 Tcoolant decrease 13.5 5.5 200 Air mass flow, kg/h 13 12.5 5 4.5 IMEP, bar 0-40 -20 0 20 40 CA, deg Fig. 6 Heat release rate (HRR) a function of the coolant temperature at upper limit 12 4 60 65 70 75 80 85 90 95 Fig. 4 Air-flow rate and IMEP as a function of the coolant temperature at upper limit In the same time the coefficient of variation of the IMEP (COV IMEP) as an indicator of the combustion stability, the maximum rate of pressure rise (dp/dca) and peak cylinder pressure (PCP) are reduced (Fig. 5). This is a likely consequence of enhanced heat transfer which reduces the temperature near the cylinder walls and therefore prevents development of high temperatures zones or hotspots that are the main source for the knock [7, 8]. As a consequence of this the rate of heat release rate 2 (Fig. 6), pressure rise and peak cylinder pressure are reduced and the combustion stability is improved. 10 8 COV IMEP dp/dca PCP 50 48 The reduced fuel consumption (ISFC), with a lower coolant temperature (Fig. 7), is most likely a result of improved combustion and thermal efficiencies (due to improved combustion stability). ISFC, g/kwh 240 235 230 225 220 215 210 60 65 70 75 80 85 90 95 Fig. 7 The ISFC as a function of the coolant temperature at upper limit 1400 15 COV IMEP, % dp/dca, bar/deg 6 4 46 44 PCP, bar 1200 HC NOx CA50 12 2 42 0 40 60 65 70 75 80 85 90 95 Fig. 5 COV IMEP, dp/dca and PCP as a function of the coolant temperature at upper limit HC, ppm C NOx, ppm 1000 800 600 0 60 65 70 75 80 85 90 95 9 6 3 CA50, deg 2 The reduction in HRR is also due to its later phasing which leads to reduction in the combustion temperature and hence slows down the combustion speed. Fig. 8 The NOx, HC emissions and CA50 as a function of the coolant temperature at upper limit It can be seen in Fig. 8 that with decreasing the coolant temperature the emission of HC increases. This is due to enhanced heat transfer and thus reduced temperature near the cylinder walls and hence the existence of colder boundary layers that suppress the fuel oxidation process. Parallel with this, a late combustion phasing (late CA50)

decreases the in-cylinder gas temperature and thus quenches bulk gas oxidation which also increases HC emissions. The results obtained are in agreement with the test results reported in [9]. The higher temperature of the charge and less dilution (due to reduced air flow through the engine) accelerates the overall chemical kinetics of the air/fuel mixture and therefore promotes its auto ignition. It can be noted that the NOx emission is almost constant for the investigated coolant temperature sweep, however at a relatively high level for the HCCI combustion mode ( 900 ppm). The reasons for such a high NOx emission are highly likely that valve events were not optimised and the chosen initial point for the coolant temperature sweep (at 90 0 C) has already a high NOx emission (850 ppm) 3. With decreasing the airflow rate the power density decreases and therefore the engine power output (Fig. 10). It can be seen in Fig. 10 that increasing the coolant temperature from 90 0 C to 125 0 C reduces the IMEP from 2.11 bar to 1.51 bar (for 28%). 6 2.5 mair IMEP EXTENDING THE LOW OPERATING RANGE LIMIT 5.5 2 The other side of the HCCI boundary, a lower limit of the operating range, is restricted by the misfire, since the compression temperature becomes insufficient to complete combustion. To overcome this, either the spark has to be used (to increase the temperature of engine charge) or the rate of heat transfer has to be reduced. The later approach is adopted and it is done by increasing the coolant temperature from 90 0 C to 125 0 C. To give better control of air-to-fuel ratio (AFR) at the minimum possible load, the engine throttle is completely closed and the PFI is air-assisted by a controlled amount of air ( shop air ) being supplied to the intake manifold through a by-pass. The timings for the exhaust and inlet valve events are set at EVO 139 0 CA, EVC 290 0 CA, IVO 430 0 CA and 581 0 CA, respectively, with the valve lifts of 1.8 mm for both events and kept unchanged during the coolant temperature sweep. The engine parameters are kept constant at values specified in Table 1, whilst the TRG amount is 50%. 150 140 Air mass flow, kg/h 5 4.5 4 0.5 85 90 95 100 105 110 115 120 125 130 Fig. 10 Air-flow rate and IMEP as a function of the coolant temperature at lower limit In the same time the COV IMEP slightly increases (Fig. 11), but the values are significantly lower from those acceptable for the misfire limits (COV < 10%). This indicates that a stabilised combustion is achieved throughout the coolant temperature sweep. The maximum rate of pressure rise, peak cylinder pressure rate (Fig. 11) and rate of heat release (Fig.12) are reduced, as expected, since the load output decreases. 1.5 1 IMEP, bar Tin-cylinder, C 130 120 5 4 COV IMEP dp/dca PCP 24 23 110 COV IMEP, % dp/dca, bar/deg 3 2 22 PCP, bar 100 85 90 95 100 105 110 115 120 125 130 1 21 Fig. 9 In-cylinder temperature as a function of the coolant temperature at lower limit With increasing the coolant temperature the heat transfer between the hot gases inside cylinder and the cylinder wall decreases due to a lower temperature difference, and hence less heat energy is removed. Consequently this leads to a higher in-cylinder temperature (Fig. 9) that provides an amount of heat necessary to sustain the HCCI combustion. 0 20 85 90 95 100 105 110 115 120 125 130 Fig. 11 COV IMEP, dp/dca and PCP as a function of the coolant temperature at lower limit The fuel consumption (ISFC) deteriorates with a higher coolant temperature (Fig. 13) 4. This is an inevitable 3 Authors acknowledge fact that the level of NOx emission is high at a 4 given load. This is a consequence of running the PFI engine at The ISFC obtained for Tcoolant=125 0 C is however, still proportionally stoichiometric AFR near the upper boundary of HCCI region (i.e. high lower compared to that obtained when the engine operated in SI mode load). ( 20%) at given load [7].

consequence of running the engine at very low loads and hence at a lower thermal efficiency. 6000 HC NOx CA50 20 HRR, J/deg 200 160 120 80 TDC combustion Tcoolant increase 90C 95C 100C 105C 110C 115C 120C 125C HC, ppm C 5500 5000 4500 15 10 NOx, ppm CA50, deg 40 4000 5 85 90 95 100 105 110 115 120 125 130 0-60 -40-20 0 20 40 60 CA, deg Fig. 14 The NOx, HC emissions and CA50 as a function of the coolant temperature at lower limit Fig. 12 Heat release rate (HRR) a function of the coolant temperature at lower limit ISFC, g/kwh 260 250 240 It is also interesting to note that NOx and HC emissions decrease simultaneously for the coolant temperature higher than 105 0 C. This is a quite different from the common experience obtained from SI combustion and also from experimental HCCI combustion results published worldwide to date. The trend of simultaneous reducing the NOx emission and HC emission are most likely a consequence of the more optimised valve events used that were on the other hand enabled by the flexibility of the AVT system. PRACTICAL IMPLEMENTATION OF A VARIABLE COOLANT TEMPERATURE SYSTEM 230 85 90 95 100 105 110 115 120 125 130 Fig. 13 The ISFC as a function of the coolant temperature at lower limit It can be seen in Fig. 14 that with increasing the coolant temperature the emission of HC first increases and then decreases (for Tcoolant >105 0 C). The increase in HC emission is likely due to a quenched bulk gas oxidation caused by the low combustion temperature produced at a low engine load. The decrease in HC emission with increasing the coolant temperature above 105 0 C is due to a higher charge temperature and its less dilution that accelerates chemical reactions and therefore enhances the bulk gas oxidation. It can be noted that the NOx emission for the investigated coolant temperature sweep is at a very low level (< 20 ppm). Increasing the coolant temperature above 105 0 C decreases the NOx emission, likely a result of a lower combustion temperature obtained at a reduced load. The lower combustion temperature reduces the NOx emission production. The practical implementation of a new coolant system (thermostat and electric water pump) in an HCCI engine is current under investigation. It is likely that a new BMW s engine control unit (ECU) controlled thermostat and electric water pump approach [10] will be implemented. The operation of this system is governed by a control algorithm which manages the coolant flow rate to regulate engine temperature in response to engine speed, load and outside temperature, whilst offsetting possible abnormal combustion effects (knock and misfire), oil lubrication issues and anticipated driving demands [11]. CONCLUSIONS Enlarging the HCCI operating range by controlling the coolant temperature was experimentally investigated on a single cylinder 4 stroke research engine equipped with a Lotus AVT system and fuelled with the standard gasoline fuel. The AVT system allowed different valve events strategies to be used for the initiation and control of HCCI combustion, the recompression strategy and rebreathing strategy, the former strategy being used in this research. The coolant temperature was decreased from the nominal operational value of 90 0 C to 65 0 C to investigate the enlarging of the upper operating range limit, while it was increased from 90 0 C to 125 0 C to reduce the lower operating range limit. The results obtained indicate that with reducing the coolant temperature, the upper limit can be extended up to 14%, while with increasing the coolant temperature the low limit can be extended up to 28%, while keeping the combustion

stability, the rate of pressure rise and peak cylinder pressure in acceptable levels. The fuel economy can be improved for the upper limit with reduced coolant temperature, but it deteriorates for the lower limit with increased coolant temperature. The simultaneous reduction in the NOx and HC emissions was obtained for one part of the low operating range. This unexpected behaviour was a result of the flexibility of AVT system that enabled more optimised valve events and hence strategies to be used. REFERENCES [1] Onishi S., Jo S.H., Shoda K., Jo P.D., and Kato S. Thermo-Atmosphere Combustion (ATAC)-A new Combustion Process for Internal combustion Engines. SAE Paper 790501, 1979. [2] Hultquivst A., Endar U., Johanson B., and Klihgmann J. Reacting Boundary Layers in Homogeneous Charge Compression Ignition (HCCI) Engine. SAE Paper 2001-01-1032, 2001. [3] Hultquivst A., Christensen M., Johanson B., Richter M., Nygren J., Hult J., and Alden M. The HCCI Combustion Process in a Single Cycle-High Fuel Tracer LIF and Chemiliuminescence Imaging. SAE Paper 2002-01-0424, 2002. [4] Milovanovic N and Chen R. A Review of Experimental and Simulation Studies on Controlled Auto-Ignition Combustion. SAE Paper 2001-01- 1890, 2001. [5] Law D., Kemp D., Allen J., Kirkpatrick G., and Copland T. Controlled Combustion in an IC-Engine with a Fully Variable Valve Train. SAE Paper 2000-01-0251, 2000. [6] Turner J., Blundell D., Bassett M., Pearson R., and Chen R. The Impact on Engine Performance of Controlled Auto Ignition Versus Spark Ignition with Two Methods of Load Control. In proceedings of GPC 2002 Global Powertrain Congress, Michigan, USA, September 2002. [7] Griffiths J.F., and Whitaker B.J. Thermokinetics Interactions Leading to Knock During Homogenous Charge Compression Ignition. Combustion and Flame, Vol. 131, pg. 386-399, 2002. [8] Heywood B.J. Internal Combustion Engine Fundamentals, McGraw-Hill Company, 1988. [9] Koopmans, L., Backlund O., and Denbratt I. Cycle to Cycle Variations: Their Influences on Cycle Resolved Gas Temperature and Unburned Hydrocarbons from a Camless Gasoline Compression Ignition Engine. SAE 2002-01-0110, 2002. [10] Landerl C., Klauer N. and Kluting M., Die Konzeptmerkmale des neuen BMW Riehensechszylinder Ottomotors, 13 Aachener Kolloquium Fahrzeug-und Motorentechnik, 2004. [11] Wagner J., Paradis I., Marotta E. and Dawson, D., Enhanced Automotive Engine Cooling Systems-a Mechatronics Approach, International Journal of Vehicle Design 2002, Vol. 28, No. 1/2/3, pg. 214-240. NOMENCLATURE Definitions 0 CA Degree crank angle (deg) CA50 Crank angle of 50% mass fraction burned (deg ATDCcombustion) IMEP gross Indicated mean effective pressure gross value (bar); (obtained from the integration of cylinder pressure trace over 360 0 CA) TDC combustion- Top dead centre combustion (0 0 CA) dp/dca Maximum rate of pressure rise (bar/ 0 CA) Abbreviations ATDCcombustion After top dead centre combustion BDC Bottom dead centre COV (IMEP) Coefficient of variations of IMEP HCCI - Controlled auto ignition EVC - Exhaust valve closure EVO Exhaust valve open THC Total hydrocarbons IVC Inlet valve closure IVO Inlet valve open ISFC Indicated specific fuel consumption NOx Nitride oxide PCP Peak cylinder pressure PFI Port fuel injection TRG Trapped residual gas WOT Wide open throttle CONTACT Dr Nebojsa Milovanovic Lotus Engineering, Hethel, Norwich, NR14 8EZ, UK Email: nmilovanovic@lotuscars.co.uk