Matteo Ibatici, Marketing and Sales Department, 04 th June 2013. ABB S.p.A. PPD U.O. Adda HV PASS Family & new products June 19, 2013 Slide 1
Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 2
Our Key Values 1926 Technology 80 years in T&D Pioneering Spirit First in the world We are not afraid of new challenges 2005 New Focus Factory June 19, 2013 Slide 3
Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules New solutions June 19, 2013 Slide 4
Product portfolio Multifunctional Equipments Philosophy: pre-fabricated, pre-tested, transportable, no HV-test on site COMPASS PASS M00 PASS M0 PASS M0S Rated Voltage [kv] 110 170 72 100 110 145 170 252 Rated Current [A] 2000 2500 3150 4000 Breaking Current [ka] 40 31,5 25 40 50 AC Test Voltage [kv] 275 325 140 210 230 275 325 460 Impulse Test Voltage - BIL [kv] 650 750 375 520 550 650 750 1050 June 19, 2013 Slide 5
Product portfolio PASS Family PASS M00 PASS M0 PASS M0S 72,5 100kV; 50-60Hz; 2500A; 40/31.5 /20 ka 72,5 170kV; 50-60Hz; 3150A; 40kA 252kV;50Hz;4000A; 50kA June 19, 2013 Slide 6
Product Portfolio PASS Modules Up to 2012 ka 70 60 50 40 30 20 10 PASSM00 31,5kA 100kV 50-60hz PASSM0 40kA 170kV 50-60hz PASSM0S 40kA 60hz 50kA 50hz 252kV 25 50 75 100 125 150 175 200 225 250 275 kv June 19, 2013 Slide 7
Product Portfolio PASS Modules Up to 2013 ka 63 50 40 PASSM0 PASSM0S PASSM0S 420kV PASSM0S 550kV 31,5 PASSM00 72,5 170 252 420 550 kv June 19, 2013 Slide 8
Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 9
PASS M00, M0 and M0S Why Hybrid equipment? Integration of main electric functions in less components State of the Art Technology Hybrid Modules Easy & quick maintenance and repairing activities Minimum space requirement Minimum erection time Costs Reduction: initial investment, management, maintenance, energy interruption June 19, 2013 Slide 10
Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 11
PASS The ABB Hybrid Module PASSM00 72.5kV Italy 2008 SBB configuration Spain 2007 DBB configuration June 19, 2013 Slide 12
PASS The ABB Hybrid Module PASSM00 72.5kV China 2004 Circuit Breaker Combined Disconnector / Earthing Switch Current transformers SF6 Potential Transformer France 2006 Circuit Breaker Combined Disconnector / Earthing Switch Current transformers AIS Surge Arresters June 19, 2013 Slide 13
PASS The ABB Hybrid Module PASSM00 72.5kV China 2004 Circuit Breaker Combined Disconnector / Earthing Switch Current transformers Cable Termination GIS Voltage Transformers Denmark 2005 Circuit Breaker Combined Disconnector / Earthing Switch Current transformers Double set of Cable Termination June 19, 2013 Slide 14
PASS The ABB Hybrid Module PASSM00 72.5kV One Bay on one Pick Up box June 19, 2013 Slide 15
PASS The ABB Hybrid Module PASSM0 132kV Pakistan 2006 China 2002 SBB configuration DBB configuration June 19, 2013 Slide 16
PASS The ABB Hybrid Module PASS M0 DCB Double Circuit Breaker June 19, 2013 Slide 17
PASS The ABB Hybrid Module H configuration with just two modules IL 1 IL 2 No. 2 modules DCB No. 4 Bays!!! TRF 1 TRF 2 June 19, 2013 Slide 18
PASS The ABB Hybrid Module H configuration with just two modules June 19, 2013 Slide 19
PASS The ABB Hybrid Module PASSM0S 252kV 50kA Same philosophy as other PASS family Totally new design in order to reach 252kV and 50kA Same flexibility as PASS family: SBB DBB DCB - 40 ;+40 Cable termination, PT, Fast erthing switches, etc June 19, 2013 Slide 20
PASS The ABB Hybrid Module PASSM0S 252kV 50kA Independent CB operating mechanism for each phase Spring type Operating Mechanism BLK222 Full type tested for M2 class June 19, 2013 Slide 21
PASS M00, M0 & PASS M0S Standard features and advantages Single phase encapsulated Disconnecting functions obtained with combined DE/ES on both sides of the CB. New disconnector drive mechanism Reliable Interrupting chamber CSB-1 Standard BLK spring drive mechanism for CB The PASS is easy to transport completely assembled in the Factory. High level of Reliability Reduced number of internal components. Line fast earthing switch as standard option Available in both SBB and DBB configurations June 19, 2013 Slide 22
PASS M00, M0 & M0S New components 2 1 1 Common operating mechanism for combined DS/ES 2 Red/Green flags on the drive June 19, 2013 Slide 23
PASS M00, M0 & M0S New components 4 3 3 Rupture disk 4 Inspection windows accessible from the ground June 19, 2013 Slide 24
New PASS M00, M0 & M0S Other components 4 3 2 1 1 Pressure Gauge Densimeter with two alarm step (Temperature compensated) 2 Ring Type Current transformer (Both sides of the CB) 3 BLK Spring Drive Mechanism 4 Silicon Rubber Bushings 5 Control Cabinet (conventional or PLC type) June 19, 2013 Slide 25
Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 26
Erection and Commissioning Service position Total: 16 hours Unloading & unpacking Rotation of poles Erection on support structure Transport module Technical reasons Modules pre-assembled and pretested in factory Your Benefit Easy Erection and Commissioning Reduction of installation time June 19, 2013 Slide 27
Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 28
S/S space comparison H configuration 132kV Conventional AIS switchyard 35x31=1052sqm Conventional PASS M0 DCB switchyard 24x20=480sqm Conventional GIS switchyard 21x21=421sqm AIS PASS GIS AIS switchgear = 100% PASS switchgear = 45% GIS switchgear = 40% June 19, 2013 Slide 29
27 m 62 m 6 2 m S/S space comparison Double Bus Bar space Space requirements: 62 m 62 * m 86 * m 86 = m 5300 = 5300 sqm sqm 86 m Space requirements: 27 m * 62 m = 1700 sqm 62 m Technical reasons Key functions integreated in one module only AIS Your benefit PASS Reduction of S/S switchyard June 19, 2013 Slide 30
S/S space comparison Ring Configuration Conventional AIS switchyard 31x36=1116sqm Conventional PASS switchyard 23x23=576sqm Conventional GIS switchyard 21x21=421sqm AIS PASS GIS AIS switchgear = 100% PASS switchgear = 50% GIS switchgear = 40% June 19, 2013 Slide 31
Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 32
Economical comparison Maintenance cost 20 years 140 Engineering cost 120 Land acquisition 100 foundation, fence, groundings, roads, etc. LV cable connection 80 60 Tubolar aluminium connection & clamps Steel structure supply and erection HV apparatus erection 40 20 0 PASS M0 AIS Conventional June 19, 2013 Slide 33
PASS Brazilian Market 2012 Market details 148 units SOLD in 2012 From 4M order received to 23M in one year CHESF case June 19, 2013 Slide 34
PASS Brazilian Market CHESF Case - Presentation End User: CHESF (Companhia Hidroeletrica do Rio San Francisco) for ANEEL (Governmental Regulatory Agency) General Scope of supply: supply of 90 PASS Modules (47 M0S, 06 M0, 37 M00) Total value of the project: 9.2 MEURO June 19, 2013 Slide 35
PASS Brazilian Market CHESF Case How to get it COSTS OF OWNERSHIP ANALYSIS RESULTS COSTS OF PASS equipments were higher the ones of AIS,BUT.. THE TOTAL COST OF THE PROJECT USING PASS WAS 3 TIMES LESS!! June 19, 2013 Slide 36
Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 37
Reliability of PASS modules Preventive maintenance guide key points The operational safety of main components CB, DS, ES, CT, is not affected by any external impact (such as dirt, humidity etc.) with the exception of the bushings. Bushings consist of an internal cylinder in glass fiber impregnated in epoxy resin: therefore are qualified for use in polluted environment and in presence of rain. A PASS module requires virtually no maintenance for a long time. June 19, 2013 Slide 38
Reliability of PASS modules Preventive maintenance guide key points a) Periodical Inspections Every one/two years With the module in service Consisting in just a visual inspection b) Preventive Maintenance It has to be done when the first of the following is verified: once reaced 20 years of service once reached 5000 mechanical operations once reached 10 short circuit interruptions The module has to be out of service Consisting on an accurate check and the repetition of commissioning mechanical tests c) Revision It has to be done when the first of the following is verified: once reaced 30 years of service once reached 10000 mechanical operations once reached 20 short circuit interruptions The revision activities has to be performed in ABB facilities June 19, 2013 Slide 39
Reliability of PASS modules Preventive maintenance guide key points AIS: Air Insulated Switchgear MTS: Mixed Technology Switchgear (i.e. HGIS) GIS: Gas Insulated Switchgear June 19, 2013 Slide 40 Source: CIGRÉ Working Group B3-20 Evaluation of Different Switchgear Technologies (AIS, MTS, GIS) for Rated Voltages of 52 kv and above W. Degen (Convenor), A. M. Sahazizian, D. Kopejtkova, E. Duggan, J. Kunt, Z. Lefter, S. Guerra, T. Messinger, A. Okada, K. Pohlink, D. Gonzalez, D. Vondereck, P. Fletcher, and P. Coventry November 2008
Reliability of PASS modules Life Cycle costs according to CIGRÈ studies On CIGRE analysis Hybrid module is considered as an advantageous trade-off solution between AIS and GIS. Mixed Technology Switchgear is considered to be the less expensive solution in term of ownership and the most available one. June 19, 2013 Slide 41 Source: CIGRÉ Working Group B3-20 Evaluation of Different Switchgear Technologies (AIS, MTS, GIS) for Rated Voltages of 52 kv and above W. Degen (Convenor), A. M. Sahazizian, D. Kopejtkova, E. Duggan, J. Kunt, Z. Lefter, S. Guerra, T. Messinger, A. Okada, K. Pohlink, D. Gonzalez, D. Vondereck, P. Fletcher, and P. Coventry November 2008
Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 42
PASS The ABB Hybrid Module Reference Map More than 7000 equivalent bays installed at December 2011 June 19, 2013 Slide 43
Worldwide references Saudi Arabia (+50 C) Local control and marshalling cubicle are sand proof due to a double case (IP 65) The LCC Low Voltage external wiring runs in flexible armored cable. Sealed relays (sand proof) The ring type CTs are equipped with additional sand proof external cover that includes an air filtration system The CB and DS/ES drives are provided with a double case (sand proof) DS ES metal enclosed transmission link Reinforced painting and additional sealed flanges. June 19, 2013 Slide 44
Worldwide references Russia (-50 C) -50 C using mixed gas (SF6+CF4). Long reference in Russia since 2002. All Flange are equipped with Double O-ring Special Gasket for -50 C. June 19, 2013 Slide 45
Worldwide references Reference Map Earthquake (P.R.China) June 19, 2013 Slide 46
Worldwide references Reference Map Earthquake (P.R.China) June 19, 2013 Slide 47
Worldwide references Reference Map Earthquake (P.R.China) June 19, 2013 Slide 48
MFM (Multi Functional Module) Mobile SS Brasil 2003 One complete S/S in only one trailer: HV equipments with PASS 145kV/11kV 25MVA transformer 3 MV feeders including incoming cables Control and Protection June 19, 2013 Slide 49
MFM (Multi Functional Module) Mobile SS June 19, 2013 Slide 50
MFM (Multi Functional Module) Platforms Complete SS on four (4) platforms: PASS M0 145kV; 25MVA Power Transformer; 4 MV feeders including incoming cables; control & protection. June 19, 2013 Slide 51
Table of contents Key values Product Portfolio Why Hybrid equipment? PASS M00, PASS M0 and PASS M0S features COMPASS and COMPASS-I features Erection and commissioning General comparison in terms of S/S space Economical comparison Reliability of PASS modules Worldwide reference New solutions June 19, 2013 Slide 52
PASS The ABB Hybrid Module PASSM0S 420kV June 19, 2013 Slide 53
PASS The ABB Hybrid Module PASSM0S 420kV SBB Transportation TRANSPORTABLE FULLY ASSEMBLED June 19, 2013 Slide 54 12,3m x 8,3m x 7,4m 12,3m x 2,5m x 4,3m
PASS The ABB Hybrid Module PASSM0S 420kV DBB Transportation TRANSPORTABLE FULLY ASSEMBLED June 19, 2013 Slide 55 12,6m x 8,1m x 8,5m 12,6m x 2,5m x 4,1m
PASS The ABB Hybrid Module PASSM0S 420kV - Transportation Rotation axe Rotation flange June 19, 2013 Slide 56
Innovation with PASS The step forward: PASS M0 H Pre-fabricated Pretested PASS M0 H, H4-type Transportable No high voltage test on site June 19, 2013 Slide 57
PASS M0H Overall view The use of PASS M0H in H-layout substations allows to: Use one single unit for the HV side switchgear. Diminish the extent, cost and time of completion of the civil works. Simplify the logistic operations. Heavily reduce the time of commissioning. Simplify the engineering of the substation. June 19, 2013 Slide 58
PASS M0H 4 Dimensions of model schemes 72.5 kv to 145 kv 3500 mm 7200 mm 2500 mm June 19, 2013 Slide 59
PASS M0H 4 Dimensions of model schemes 72.5 kv to 145 kv with VT 3500 mm Additional area 8200 mm 2500 mm June 19, 2013 Slide 60
PASS M0H 5 Dimensions of model schemes 72.5 kv to 145 kv 3500 mm Additional area 9200 mm 2500 mm June 19, 2013 Slide 61
PASS M0H 4 Dimensions of model schemes 170 kv 3900 mm 2500 mm 8500 mm June 19, 2013 Slide 62
PASS M0H Ratings M0H 72.5kV 145kV 170kV Rated voltage kv 72.5 145 170 Rated frequency Hz 50-60 50-60 50-60 Short time withstand voltage kv 140 275 325 BIL kv 325 650 750 Rated current A 2000-3150 2000-3150 2500 Rated breaking current ka 31.5-40 31.5-40 40 June 19, 2013 Slide 63
Why Innovative Switchgear Fast erection and commissioning 8 hours Preparing the foundations Lifting the module 12 hours Installing the supporting elements Positioning of the module June 19, 2013 Slide 64
Why Innovative Switchgear Fast erection and commissioning 24 hours Filling the SF6 Wiring of land cables to LCC 36 hours Functional tests HV Connection June 19, 2013 Slide 65
Success case based on 145 kv H3-type Lukoil for Iraq via Samsung Korea Pre-fabricated Pretested Transportable No high voltage test on site Customer need High voltage solution to be installed easily and quickly. ABB response Innovative pre-fabricated and pre-tested PASS module for H configuration substations. Customer benefit The PASS, mounted on a skid, can record a 32 hours erection and commissioning time reducing greatly the security costs. Ju
Success case based on 145 kv H3-type Lukoil for Iraq via Samsung Korea Pre-fabricated Pretested Transportable No high voltage test on site February 10 th, 2012 Slide 67
Conclusion Why we keep developing A complete high voltage switchyard in one single module June 19, 2013 Slide 68
Substation auxiliary power SF6 SSIVT - TIP TIP June 19, 2013 Slide 69
TIP SF6 Substation Service Voltage Transformer Primary application is to supply control power from substation primary voltage; Single-phase installations or three-phase installations Cost effective substation control power source; Second source rule in substations Reliable control power option; Competitive lead time. June 19, 2013 Slide 70
TIP application Rural electrification Transmission Line Village June 19, 2013 Slide 71
TIP application Rural electrification Solution 1 HV substation Distribution Line June 19, 2013 Slide 72
TIP application Rural electrification Solution 2 TIP Fuse or LV MCB Local distribution network June 19, 2013 Slide 73
TIP design review Main technical features Technical data: voltage System: 72.5kV - 420kV; insulation level: up to 1425kV; nominal power: up to 200 kva (single phase); accuracy according to IEC and IEEE std.; gas leakage less than 0.1% / year; primary winding connected directly to the high voltage side while the secondary winding supplies the low voltage panels. June 19, 2013 Slide 74
MULTI FUNCTIONAL MODULES Rural distribution June February 19, 2013 10 th, 2012 Slide 75 Slide 75
TIP Type tests Type tests: Dielectric tests Lightning impulse withstand voltage test Wet power frequency withstand test T Rise test Short circuit current test IEC 60044-2 Voltage Transformers RIV measurement Mechanical tests Transmitted overvoltages measurement Tightness test Transformation ratio and phase angle measurement Measurement of the short.circuit measurment and of the load losses Losses and no load current measurement IEC 60076-1 Power Transformers June 19, 2013 Slide 76
Janu MFM Multi Functional Modules T-PASS : 72.5kV 6MVA T-PASS 72.5kV 6MVA CUSTOMIZATION AND OPTIONALS AVAILABLE LAYOUT APPLICATIONS T-PASS is a MFM composed of: 72.5kV PASS M00; 72.5kV - 6 MVA SF6 insulated transformer embedded (oil free); ADVANTAGES Rated power up to 6MVA (depending on the required performances); Custom HV side rated voltage; Custom LV side (MV or LV) Available secondary voltages: 400V 690V 3,3kV 11kV Different rated voltages available upon request; MV/LV side HV side
Janu MFM Multi Functional Modules Example applications T-PASS 72.5kV 6MVA CUSTOMIZATION AND OPTIONALS AVAILABLE LAYOUT APPLICATIONS ADVANTAGES Urban underground application example Suitable for mining installation where the risk of fire is an issue
Janu MFM Multi Functional Modules Example applications T-PASS 72.5kV 6MVA CUSTOMIZATION AND OPTIONALS AVAILABLE LAYOUT APPLICATIONS ADVANTAGES Windfarm installation example (onshore and offshore); Suitable for both indoor and outdoor installation
3100 MFM LEAN DESIGN Actual Project Status MFM 00 Working Group Global Market Analysis Traditional MoSS Project constraints definition Transformer rated power 72.5kV module dimensions 145kV module dimensions Equipments & features Actual project status MFM 00 dimensions MFM 00 composition Components technical data Ratings vs design temperature Key features Structural Protection & control Transportation Dimensional Application PASS M0H module MFM DCB module H configuration S/S Compatibility Advantages Rental service Costs analysis MFM 00 module MFM 0 Module Next actions OVERALL DIMENSIONS
MFM LEAN DESIGN Actual Project Status MFM 00 Working Group Global Market Analysis Traditional MoSS Project constraints definition Transformer rated power 72.5kV module dimensions 145kV module dimensions Equipments & features Actual project status MFM 00 dimensions MFM 00 composition Components technical data Ratings vs design temperature Key features Structural Protection & control Transportation Dimensional Application PASS M0H module MFM DCB module H configuration S/S Compatibility Advantages Rental service Costs analysis MFM 00 module MFM 0 Module Next actions 72/12(17,5)kV 40 MVA POWER XFMR INCL. AUX XFMR 12 (17,5) kv MV SWITCHGEAR BATTERIES, CHARGER PROTECTION & CONTROL PASS M00 module 72kV 2000A - 31,5kA
June 19, 2013 Slide 82