Rev.H TW...series ball valve Wisdom series D15~D50 threaded connection for P25 D40~D150 Flanged connection for P16/P25 Features Introduction RS485 Remote Control The actuator is equipped with RS485 communication interface. The valve can be remotely controlled by ModBus protocol. FC (ear Field Communication) The actuator has FC function which can not only control opening and closing of valve by mobile FC client, but also set a number of parameters. FC function can still read actuator parameter even if the actuator is powered off on site. V Shape Ball Core Adopts V shape ball core design, with perfect regulation curve. Adjustable ratio >100.Ball core adopts stainless steel material,compared with brass ball core, it will be better correction resistance and longer lifetime. Speed Adjustability The high/low speed can be switched through Dip swich. High speed 30s/90, low speed 60s/90. Manual Function The actuator has the mechanical manual function and manual priority function, that is, when insert the wrench, the actuator will be automatically powered off which is safe and convinent. Mistake-proofing Interface The interface of valve body and actuator adopts mistake proofing design, which can avoid disassembling and adjusting repeatedly caused by installation error. ocal Mode (Electric manual function) The actuator has local control function which can control the opening and closing of valve by the button on the plate. ED Indicating ight There are ED indicating lights on the actuator cover which is convenient to observe the actuator running status. Tiger Controls Equipment Co., td 1
Type Summary Kv 2-port Ball Valve with port plate Caliber [in.] Connection Kvs [m 3 /h] Actuator Type Actuator Power Torque [.M] Ps [MPa] TB15-2VTD-BX 1/2" 15 4 Open TB20-2VTD-BX 3/4" 20 7.5 TB25-2VTD-BX 1" 25 15 TB32-2VTD-BX 1 1/4" 32 23 TB40-2VTD-BX 1 1/2" 40 35 TW15M-BX24 TW15M-BX220 15 1.40 TB50-2VTD-BX 2" 50 60 TW15M-BX24 TW15M-BX220 15 1.40 TBF40-2VGC-BX 1 1/2" 40 Flanged 38 TW20M-BX24 TW20M-BX220 20 1.40 TBF50-2VGC-BX 2" 50 Flanged 73 TW20M-BX24 TW20M-BX220 20 1.40 TBF65-2VGC-BX 2 1/2" 65 Flanged 110 TW20M-BX24 TW20M-BX220 20 0.80 TBF80-2VGC-BX 3" 80 Flanged 160 TW20M-BX24 TW20M-BX220 20 0.80 TBF100-2VGC-BX 4" 100 Flanged 220 TW50M-BX24 TW50M-BX220 50 0.70 TBF125-2VGC-BX 5" 125 Flanged 330 TW50M-BX24 TW50M-BX220 50 0.70 TBF150-2VGC-BX 6" 150 Flanged 418 TW50M-BX24 TW50M-BX220 50 0.70 Kv 2-port Ball Valve without port plate Caliber [in.] Connection Kvs [m 3 /h] Actuator Type Actuator Power Torque [.M] Ps [MPa] TB15-2VTD-BD 1/2" 15 4 Open TB20-2VTD-BD 3/4" 20 7.5 TB25-2VTD-BD 1" 25 15 TB32-2VTD-BD 1 1/4" 32 23 TB40-2VTD-BD 1 1/2" 40 35 TW15M-BX24 TW15M-BX220 15 1.40 TB50-2VTD-BD 2" 50 60 TW15M-BX24 TW15M-BX220 15 1.40 Relationship between Differential Pressure and Flow Kvs P: Differentia pressure when valve is full open(unit:kpa) V: Rating flow at the P (unit: m 3 /h) Kvs: orminal flow coefficient, which refer to the flow when medium (Density=1g/cm 3 ) go through the full open control valve,whose P is 100KPa. Tiger Controls Equipment Co.,td 2
DIP Switch Instruction Switch Function Description -1 Starting of control/ 20%:the starting of control/feedback signal is 20%(namely 4~20mA or 2~10VDC) feedback signal 0:the starting of control/feedback signal is 0(namely 0~20mA or 0~10VDC) -2 Type of control signal -3 Impedence match of control signal -4 Type of feedback signal -5 Operating mode -6 osing control signal mode II:current signal UI:voltage signal UI:voltage signal II:current signal IO:current signal UO:voltage signal DA:when the control signal increases, actuator runs to 1 ; when the control signal decreases, actuator runs to 0 RA:when the control signal increases, actuator runs to 0 ; when the control signal decreases, actuator runs to 1 DW: when lose control signal (voltage type), actuator will provide a min. control signal internally. when lose control signal (current type), actuator will provide a min. control signal internally. UP: 1)when lose control signal (voltage type), actuator will provide a max. control signal internally. 2)when lose control signal (current type), actuator will provide a min. control signal internally. -7 Self-stroking mode DF:Power on each time, self-stroking starts automatically. -8 Control mode (when -9 is ) 3-position type Proportional type RF:Self-stroking starts only when press the self-stroking buttom manually. -9 Control type RS485 interface control(modbus protocol) Proportional type and 3-position type -10 Speed ow speed: 60s/90 High speed: 30s/90 Function Introduction Proportional Type Control signal/feedback signal: 0~10VDC 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 3-position Type (the terminal O,E,Y doesn't work) 1 2 3 4 5 6 1 2 3 4 5 6 RS485 Bus Communication 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 7 8 9 10 7 8 9 10 7 8 9 10 7 8 9 10 When TW...is proportional type, terminal B,O is power input, actuator can be controlled 9999999999999999 by connecting terminal O,E As shown in the left, when equipped with our TB.../TBF...series Ball Valve, DIP Switch 9 999 9 999 9-5 is DA mode: Control signal at terminal O,E increasing: actuator runs to 1, valve tends to open Control signal at terminal O,E decreasing: actuator runs to "0", valve tends to close Control signal at terminal O,E has no changing, actuator shaft and valve stem stay in present position. When voltage (or current) signal is disconnected, this is equivalent to input a min. control signal, actuator runs to "0", valve closed. When TW...is 3-position type, terminal B,O is power input, control the actuator by the 9 99999999 9999 switch O,,: O, connected: When TW...is RS485 bus communication, terminal B,O is power input, remote control by 9 9999 999 99 9 9 999999999 terminal 8,9: Actuator can be controled remotely by RS485 bus communication, actuator supports ModBus protocol. Terminal O,E,Y,, doesn't work! actuator runs to "1", valve tends to open O, connected: actuator runs to 0, valve tends to close Terminal E,Y doesn't work by this time! Tiger Controls Equipment Co.,td 3
Wiring Instruction 1. Open the cover when wiring,prohibit to disassemble other spare parts! 2. Carefully check the power voltage when wiring, wire according to the product parameter, if not, it may cause fire and endanger personal safety in servere case! 3. Please cut off power supply during wiring in order to ensure personal safety! 4. After wiring,please install the cover to the origional position,avoid electric shock for the terminal! 1.Open the cover and prepare to wire. 2.Wire correctly according to the wiring diagram. a.24v Terminal Diagram Functional DIP Switch RS485 Functional Terminal Proportional Terminal 3-position Terminal SPDT Feedback Terminal b.220v Terminal Diagram Power Terminal Functional DIP Switch RS485 Functional Terminal 3-position Terminal Proportional Terminal SPDT Feedback Terminal COM O COM O TW...-BX24...wiring diagram Wiring Diagram COM O COM O Control Signal Feedback Signal RS485 Control Signal Feedback Signal D- D+ Proportional Type With RS485 and FC Function RS485 D- D+ COM O COM O 3-position Type With SPDT Feedback Function Tiger Controls Equipment Co.,td 4 COM O COM O Control Signal Feedback Signal
Control Signal Feedback Signal TW...-BX220...wiring diagram RS485 Control Signal Feedback Signal D- D+ Proportional Type With RS485 and FC Function COM O COM O 3-position Type With SPDT Feedback Function Indicating ight Reset ight Reset Status Description Green Always ormal mode Red Always ocal mode Yellow Flashing(1Hz) Self-stroking Red Quick flashing(2hz) Alarming Retractive ight-up UP Status Description Green Always ormal mode Yellow Always Reach upper limit position Red Flashing(1Hz) Alarming Red Always ocal mode Extended ight-dow DOW Status Description Green Always ormal mode Yellow Always Reach lower limit position Red Flashing(1Hz) Alarming Red Always ocal mode Tiger Controls Equipment Co.,td 5
Debugging Instruction A. Connect actuator and valve body. B. Wiring power and control signal wires. C. Set DIP Switch to needed position. After the setting, turn on power of actuator, pre-setting function will come into effect. (DIP Switch can be set with power) D. Power on the actuator. E. Actuator self-stroking: this step is for matching stroke of actuator and valve. 1)When self-stroking, the Reset yellow indicating light will keep flashing(1hz), actuator runs to 1 limit position firstly(valve open), then runs to 0 limit position(valve close), actuator will not controlled by control signal by this time. 2) After 2 minutes, Reset yellow light stop flashing, self-stroking stops and the matching of the valve and actuator is finished. By then, actuator running direction can be controlled by control signal. 3) If the Reset red light is quick flashing(2hz) during the self-stroking, it means the self-stroking status is not correct and the actuator start alarming. The actuator can not match with the valve's max. stroke. Remarks: If self-stroking is needed in a power-on state, press down the Reset button over 5 seconds, and then the actuator start self-stroking. Self-stroking phenomenon is the same as step 1), 2). F. ocal mode: press the button, at the same time over 5s, loosen the buttons and the actuator start the local mode. At this time, the, and Reset lights are in red. If the valve need to be open, long press the button and it will turn to green. If the valve need to be closed, long press the button and it will turn to green. After it reaches the expected position, repress, at the same over 5s and then it will exit the local mode. 1. The factory default setting is automatic self-stroking, it means that the actuator will repeat automatic self-stroking when power on each time! 2. If you don't need automatic self-stroking function, you can set the 7th switch to, it will change into manual selfstroking(phenomenon is the same as step 1), 2). Installation Orientation Medium is chilled/hot water Downward installation is forbidden Installation otes When install the valve with pipeline, please pay attention to the flow direction in valve should be consistent with the medium of pipeline! Tiger Controls Equipment Co.,td 6
Installation Instruction 1. In order to make the valve and actuator match better,please make sure the valve is full-closed and the actuator opening pointer is at the 0 position before installation. The arrow at the top of valve shaft is to up,vavle is closed. Please pay attention to the valve opening and actuator position when assembling the valve and actuator! Flow direction The arrow at the tope of valve shaft is to the right,valve is fully opened. Please set aside removable distance when installing on pipeline! 2.Align to the screw hold,install actuator vertically on the valve body. 3.Tighten the screw by allen wrench. 10mm Manual Device Operation Under the situation of power off, the actuator needs self-stroking again after the manual operation is completed. Manual self-stroking method: press the Reset for over 5s. 1 Shut off and take down the Allen wrench prepare 2 for manual operation. 3 Turn the Allen wrench anticlockwise, the valve open; 4 Turn the Allen wrench clockwise, the valve close. Insert the Allen wrench into the manual hole on the top of the cover. S=5mm (Allen wrench) Manual operation is done, take out the wrench and put it back cover tightly the red plug. Tiger Controls Equipment Co.,td 7
Dimension Figure D Rp H1 H 15 1/2 60 30.5 165.5 20 3/4 60 30.5 165.5 25 1 65 34 169 32 1-1/4 75 38 173 40 1-1/2 85 48 183 50 2 95 53.5 188.5 D D D2 K H1 H 40 150 4-19 110 136.5 85 220 50 165 4-19 125 136.5 90.5 225.5 65 185 4-19 145 136.5 96.5 231.5 80 200 8-19 160 168 107 242 100 220 8-19 180 211 122 257 125 250 8-19 210 262.5 137.5 272.5 150 285 8-23 240 315 149 284 Technical Parameters Operating Parameters-valve body Caliber Range Pressure Flow Characteristic Rangeability >100 eakage Rate D15~D150 D15~D50:P25 D40~D150:P16/P25 are optional Equal Percentage One way zero leakage (A-AB zero leakage) *Permissible medium temperature -5~+120 Connection standard D15~D50: threaded connection ISO 7/1 D40~D150:Flanged connection ISO 7005-2 Spare parts materials-valve body Valve body Valve core Valve stem Sealing ring D15~D50 Brass D40~D150 Ductile iron Stainless steel Stainless steel FKM Tiger Controls Equipment Co., td 8
Technical Parameters Operating Parameters-actuator Rated torque Electric motor Operating Voltage TW...-BX24... TW...-BX220... Frequency Power consumption TW10M/TW15M/TW20M-BX24... TW50M-BX24... TW10M/TW15M/TW20M -BX220... TW50M-BX220... Running speed Sensitivity (can be adjusted between 0.5%~10% by FC mobile software) Dead zone( Can be adjusted between 1%~10% by FC mobile software) Impedance (only for proportional type) voltage input impedance current input impedance Parallel Operation TW...-BX24... oad requirements (only for proportional type) voltage output load requirement current output load requirement Control signal TW...-BX... TW...-BX...-485 Valve position feedback signal TW...-BX... TW...-BX...-F2 TW...-BX...-485 Protection evel ife cycles 10.M/ 15.M/ 20.M/ 50.M DC Brushless Motor 24VAC± 15%, 24VDC+ 15%, +10...-15% 50Hz or 60Hz available Run:6VA; Max.:25VA Run:27VA; Max.:30VA Run:10VA; Max.:20VA Run:20VA; Max.:40VA High speed:30s/90 ; ow speed:60s/90 Proportional type: 1.0% (factory setting) RS485: 0.5% (factory setting) 3% (factory setting) >100K <0.125K <10 pcs(depending on controller output impedance) >1K <0.5K 0(2)~10VDC, 0(4)~20mA RS485 0(2)~10VDC, 0(4)~20mA 2 SPDT feedback RS485 IP65 100 thousands cycles Spare parts materials-actuator Cover Base PC Aluminum die casting Environment Conditions Operation Ambient temperature: Ambient humidity: Transport Ambient temperature: Ambient humidity: Storage Ambient temperature: Ambient humidity: -15~+55 95% RH -25~+70 95% RH -15~+55 95% RH Certificates CE conformity PED directive EMC directive ow-voltage directive Machinery Directive EMS QMS OHSAS 2014/68/EU 2014/30/EU 2014/35/EU 2006/42/EC ISO14001:2004 ISO9001:2008 OHSA18001:2007 Tiger Controls Equipment Co., td 9
RS485 Communicatiion function(optional) RS485 Communication: there is RS485 communication interface on the PCB RS485 Communication can set the control mode of actuator:remote(modbus)control, ocal control. It can control the actuator opening remotely. It can read the valve position feedback value remotely. It can read the actuator operating status remotely. It can remotely set the actuator operating speed, dead zone and so on. FC ear Field Communication(Optional) FC supports the actuator's parameter reading and setting without the electricity supply. Open the mobile FC client and close to the actuator FC scanning area. After connected, it can set the actuator parameters. As shown on the left, the FC client mainly contains the Actuator basic parameters, Actuator configuration parameters and Advanced functions, the functions of each part are shown as below: Actuator basic parameters: the actuator feedback,running cycle,current time and valve stroke can be read. Actuator configuration parameters: the actuator curve type,running speed,actuator address, opening range, dead zone,sensitivity can be set. Advanced functions: it contains signal division and conversion function, winter and summer mode conversion function and so on. 1.Current type actuator can't set signal division,please use the function after setting voltage type. 2.The factory default of winter and summer mode conversion function is close state, when using the function, actuator must in a power on state. 3.The default address is 1. Tiger Controls Equipment Co., td 10
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