HCR Series FRD Furukawa reserves right to change specifications without prior notice. ISO900 ISO400 Takasaki, Yoshii Works Certified Management System 5-, -chome, Nihonbashi, Chuo-ku, Tokyo -007, Japan Phone +8---98 Fax +8---994 HCR500-EDⅡ-E-F4 Printed in Japan
The ultimate combination or performance and economy With the field proven HD700 series drifter and IDS, it s easier than ever before to drill FAST & STRAIGHT. The key for market leading drilling performance IDS : Integrated Drilling System DDS : Dual Damper System Newly designed economy mode Eco friendly engine
Drilling performer, HCR500-EDⅡ High-productivity & Durability Drill faster and straighter with our patented HD75 drifter. Dual damper Newly designed piston Compact valve design Dual-damper system DDS FRD has developed the Dual-Damper System, a first in the industry. For maximum energy transfer, active DDS minimizes return of shock waves by keeping the bit firmly against the rock at all times during drilling. Active DDS minimizes percussion energy loss and by optimizing the overall feed force, greatly improves the life of drilling accessories. An additional benefit is greatly improved life of drilling accessories. (U.S. PATENT No.5,89,97) Compact valve design The FURUKAWA HD700 series drifter is designed to minimize drill noise and vibration without sacrificing performance. Incorporating a new piston design, the HD75 drifter maximizes energy transmission and drills effectively in a variety of rock types. Reverse percussion system The Reverse Percussion System (RPS) makes it easier to free a stuck rod. A substantial increase in extraction force allows the field proven RPS (optional) to remove struck rods quickly. Integrated Drilling System IDS : All-hydraulic drilling controls allow for automatic adjustment of impact force and feed force to match changing of rock formations. IDS- as optional devise, is monitoring rock conditions and automatically adjust feed speed. Dual-Damper System provides maximum impact energy transfer, and minimizes energy of return shock wave. Working together, these integrated systems are the keys to highest-possible drilling performance at low running cost. 4
Maximizes operator performance with the ultim ate in drilling technology. Newly designed economy mode By using power-saving switch, fuel consumption is reduced during light work conditions. (Maximum 0 % reduction on previous models.) While drilling, Engine speed can be adjusted lower than power mode. Engine speed can be selected from one of following speed. Light work According to rock condition Hard work Meter panel,00 min -,800 min -,000 min -,00 min - Engine Diagnostic Monitor Engine fault lamp New economy mode ( Have a choice from types of power ) Power mode ( Previous model has only this mode for drilling ) Compressor overheat Hydraulic oil temperature (Low) Engine speed select switch Power-saving switch For the hole cleaning, Engine speed automatically increases up,00 min -. As a result, even in economy mode, you can realize the perfect cleaning as power mode does. Drilling position indicator Normal forward position Fast forward position Powerful CAT engine is fully compliant with Tire / Euro stage- emission control. It gives full control for easy drilling. Low-emission engine Thanks to advanced hydraulic and pneumatic technology, output energy can be transferred to each component with minimum power loss. These systems support high productivity. Engine diagnostic lamp Warning lights Alternator (charge) Hydraulic oil level Hydraulic Temperature (High) Hydraulic oil filter Air cleaner Compressor oil filter alarm Engine Fault The warning lamp indicates a serious malfunction in the engine. Engine Diagnosis This alert indicator is used to indicate the existence of active fault in the engine with flashing codes. Easy handling rod changer Normal backward position Fast backward position Normal rotation position Reverse rotation position Collaring position Regular drilling position Rod changer control lever CAUTION The diesel fuel quality greatly affects the performance and life of the engine. Use only clean, high quality fuel. Starter Switch Digital engine indicator Easy check engine condition in the Cab. Engine rpm Engine hour meter Engine coolant temp Engine oil pressure etc. Engine throttle control Adjust the engine speed. Position Ⅰ :,50 min - Position Ⅱ :,00 min - Position Ⅲ :,800 min - Position Ⅳ :,000 min - Position Ⅴ :,00 min - Permits the operator to add and withdraw rods using a single lever, and to select which rods in the rack to use, thereby spreading the wear evenly among all the rods in the rack and helping to reduce costs. 4 5 Manual / Auto selector switch Swing switch Clamp(F) switch 4 Clamp(R) switch 5 Slide switch Rotating switch 5 ( Joystick type ) Rod changer adjusting panel
Easy operation and improved - reliability Left side control box Right side control box 4 4 5 9 8 7 5 7 4 8 9 5 High capacity compressor & Dust collector High out-put compressor increases flushing air,provides faster drilling and decreases bit wear. The upgraded dust collector has a suction capacity. The dust collector includes an effective pre-cleaner to reduce the escape available for difficult drilling conditions. Dust collector Pre-cleaner Easy to check hole Sliding suction cap can be raised to allow a fast visual check of operation. Greaser nozzle Centralizer Slide suction cap Rod changer control lever Air flushing lever Greasing switch 4 Hood & Centralizer switch 5 Mode selector switch Anti-jamming switch 7 Traveling speed switch 8 Headlight switch Anti-jamming device Mode selector Pillar mounted gauges 9 Rear work light switch Compressor starting switch Front wiper switch Roof wiper switch Safety lock lever 4 Emergency stop switch 5 Door unlock lever An anti-jamming device optimizes the drilling condition for a variety of rock types, thus offering extended bit and rod life, and consequent reduction in running cost. A mode switching hydraulic circuit performs switching between N mode for homogeneous rocks and H mode for hard rocks, thus enabling safe and speedy drilling. 4 5 7 8 9 Pressure gauge installed to center pillar. Easily checkable from sitting position. Monitor panel Drilling position indicator Compressor discharge temperature gauge 4 Hydraulic oil temperature gauge 5 Digital engine indicator Impact pressure gauge 7 Feed force pressure gauge 8 Rotation pressure gauge 9 Flushing air pressure gauge Leveler Joystick drilling lever Horn switch Feed speed adjusting control dial 4 Feed pressure adjusting control dial 5 Hydraulic cylinder control panel 4 Boom slide / Guide rotary (if equipped) Oscillating / Guide slide Indicator switch 7 Collaring pressure adjusting dial 8 Regular drilling pressure adjusting dial 9 Rod revolutions adjusting dial Air conditioner control panel Engine throttle switch Starter switch Drink holder Joystick operation 5 boom speed Operating speed selector Guide tilt / Guide swing 4 Boom lift / Boom swing A single multi-function lever controls all the drilling functions. Pull-Drilling Specification ( standard ) Normal rotation Reverse rotation Impact switch Impact (collaring) and feed forward position Impact (regular drilling) and feed forward position Feed forward position (fast) 4 Feed backward position 5 Feed backward position (fast) 7 8
Maneuverability, Safety & Visibility Minimizes operator fatigue IMS (Intelligent Monitoring System) Extension boom Boom extension length : 900mm Extension boom increases pattern flexibility. IMS is a multi-display unit. When the engine is started, the machine conditions and operating troubles are indicated on the information display. (optional equipment) IMS Ⅰ Display Comfortable cab 0 mm wide cab provides large windows at the front and on the right side maximize operator visibility. Cab is air conditioned and pressurized with filter air to keep out dust. *ROPS: Roll-Over Protective Structures FOPS: Falling-Object Protective Structures Air conditioner Control panel Operator seat IMS-ⅠI indicates the operating troubles and the maintenance information being required on the information display. IMS Ⅱ IMS-Ⅱ displays the information on periodical check and maintenance. Travel levers Forward Backward Display etc etc Heavy duty undercarriage & oscillating Heavy-duty track flames provide strength and durability. One-piece drive sprockets are manufactured with hardened surfaces for longer life. Heavy-duty track links are forged from highmanganese alloy steel, and pins and bushings are induction-hardened. full track guards protect undercarriage, Track tension can be adjusted easily with a grease gun. The entire machine oscillates up-down 7.5 degrees total 5 degree to maintain machine level. 5 4 Front blow Temperature control switch Mode selector switch Unlock Lock position Oscillating cylinder Front Blow Front / Rear Blow Foot Blow Internal / external air selector switch 4 Fan switch 5 OFF switch Air conditioning switch Air-con filter External air filter Rear blow Suspension seat AM/FM radio Forward Backward Safety lock lever Independent track oscillation provides safe tramming in any time. Foot blow Safety equipment is provided. without track oscillation 9
Easy Maintenance & Safety Functions. Wear plate Synthetic ware plates for drifter carriage. Double hose reels Accessibility for maintenance All daily maintenance can be performed at ground level. Gas-assisted dampers allow the hinged service doors to be opened easily for access to all required maintenance requirements. Access to the right side cover Fully opened access cover makes access to the radiator, the dust collector, the grease can and the drilling control valves easier. Extends hose life, ensures longer service life and reduces service load. Fire extinguisher Access to the left side cover Service for the engine, the electric control panel and the compressor can be made from the left side access cover. Located at rear-right-side of the cab. Evacuation hammer Access to the radiator grille Services for all the heat-exchangers and the batteries are carried out form the rear access cover. Cleaning of the radiator or the cooler fins can be made form the ground level. Showing pictures including optional equipments. Access to the upper cover For Safety equipment Fan guards Safety lock lever Head guards Emergency stop Lock Service for the engine top and the dust collector drive are within the reach. Hoses and piping clearly accessible for Maintenance Unlock Fan guards and belt guards are standard. Stops the traveling function and the function of the drifter s feed operation. Roof is reinforced and overhead window is steel gauge protected. Stops the engine in an emergency.
& equipments Specifications Dimensions (mm) Unit Drifter HD75 Dual-Damper System Reverse Percussion Guide shell Hydraulic centralizer Slidable suction hood Open-Close + Slidable suction hood Resinous wear plate for carriage Rod changer Length of rod ft 45R (T45) Rod size 5R (T5) MM / MF rod Boom Extendable boom Guide rotary Undercarriage Triple shoe Single shoe Lifting eyes for transportation Dust collector Pre-cleaner Folding bracket for pre-cleaner Exhaust shutter Sinter-Lamellar filter Cab ROPS/FOPS cab Suspension seat AM/FM Radio Intelligent Monitoring System- Intelligent Monitoring System- Side door mirror Air conditioner Rotating light(yellow) Leveler Seat belt Rear View Monitoring Camera(Black/white) Rear View Monitoring Camera(color) Additional lights(70wx) Catwalk Folding Catwalk Evacuation hammer Control Push switch for Boom control Lever-operated switch for Boom control Joystick control for impact, feed and rotation Integrated Drilling System(IDS) Active Dual-Damper Anti-jamming system for air flow Anti-jamming system for air pressure Anti-jamming system for rotation pressure Joystick controlled rod changer Manual over-ride for rod changer boom speed travelling speed Automatic equalizer lock Back-up Alarm Auto throttle control for impact and air flow Others Guide tilt angle indicator by pendulum Guide swing angle indicator by pendulum Dimensional electric angle indicator Dimensional electric angle indicator Dimensional electric angle indicator with drilling depth and inclination Water tank for water injection system Emergency shut down system Hour meter for engine Hour meter for drifter Tool box Heavy duty under cover Ladder for access rear engine cover Bumper base Water separator for engine Pre cleaner for engine Auto air release valve for compressor Winter package for anti-freeze High capacity battery Energy-saving mode selector HCR500 EDⅡ Select Weight & Dimensions Operating weight with ROPS/FOPS cab Overall length Overall length (transportation) Overall width Overall width (transportation) Overall height Overall height (transportation) Drifter Weight Impact rate Number of rotation Undercarriage Track length Ground contact length Width of shoe Grand clearance Oscillating angle Traveling speed Gradability Engine Make & Type Output / speed Fuel tank capacity Hydraulic pump Variable displacement piston pump Gear pump Hydraulic oil tank capacity Compressor Type Free air delivery Working air pressure Boom Type Boom lift angle Boom swing angle Boom extension length Guide shell Length Feed length Feed length with R/P Guide slide length Guide swing Guide tilt angle Guide rotary angle Max. rod pull force Feed type Dust collector Suction capacity Number of filter Rod changer Loaded rod capacity Length of rod Control lever Rotator Bit & Rod Recommended bit diameter Type of bit Size of rod Length of rod Starter rod (Max) HCR500 EDⅡ 7,80 kg,0 mm,85 mm,70 mm,400 mm,5 mm,995 mm HD75 50 kg,50 min - 0-50 min -,480 mm,780 mm 0 mm 55 mm ±7.5 0-4. km/h 57.7% (0 ) CATERPILLAR C9 Turbocharged and air to air after cooled diesel, direct fuel injection, electric governor kw /,00 min - Meets Tier- and EU stage- 0 L (40+) 40 L PDSF90-S5B (AIRMAN) Screw, -stage, forced oil lubrication.5 m /min.0 MPa JE-4 Extendable boom Up 45 Down 0 Right 8 Left 7 900 mm GH8-4 8,000 mm 4,700 mm 4,50 mm,500 mm Right 8 Left 8 70 90 kn Hydraulically operated chain drive 40 m /min,0 mm ( ft.) Option 89-7 mm Cross, Button, Ballistic, Conical 45R (T45),5R (T5),0 mm ( ft.) 4,70 mm (4 ft.) Drilling coverage Horizontal drilling coverage equipment Guide swing angle indicator by pendulum Additional lights( 70 W x ) Tool box dimensional electric angle indicator Water tank for water injection system Vertical drilling coverage dimensional electric angle indicator with drilling depth and inclination Emergency shut down system Single shoe Rear view monitoring camera Folding catwalk Ladder for access rear engine cover The contents of this specifications are subject to change without notice in the future. 4