Artisan Technology roup is your source for quality new and certified-used/pre-owned equipment FAT PP AD DVRY T OF TOUAD OF -TOCK TM QUPMT DMO UDRD OF MAUFACTURR UPPORTD A/MOTY RTA TAR CRTFD CUR AT OUTO RVC CTR RPAR xperienced engineers and technicians on staff at our full-service, in-house repair center M nstraview RMOT PCTO Remotely inspect equipment before purchasing with our interactive website at www.instraview.com Contact us: (888) 88-OURC sales@artisantg.com www.artisantg.com W BUY UD QUPMT ell your excess, underutilized, and idle used equipment We also offer credit for buy-backs and trade-ins www.artisantg.com/webuyquipment OOK FOR MOR FORMATO? Visit us on the web at www.artisantg.com for more information on price quotations, drivers, technical specifications, manuals, and documentation
C 16 Carte métier Usage général, Usage manutention Dedicated board eneral use, Material handling Anwendungsspezifische Optionkarte Allgemeine Anwendungen, Fördertechnik Carta aplicación Uso general, Uso manutención VW3-A16201 uide d'exploitation Bedienungsanleitung User's manual uía de explotación Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
Altivar 16 Carte métier Usage général, Usage manutention Dedicated board eneral use, Material handling Anwendungsspezifische Optionkarte Allgemeine Anwendungen, Fördertechnick Carta aplicación Uso general, Uso manutención Page 2 Page 18 eite 34 Página 50 F R A Ç A D U T C P A Ñ O 1 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
Read this document carefully to achieve the optimum performance from the speed controller. ATTTO The descriptions and outline diagrams are intended for experienced personnel. Changing the adjustments or configuration of the speed controller will affect its functions and performance. nsure that any modifications carried out do not expose personnel or the hardware to any risk. n local control mode, check that the starting and stopping of the machine is not dangerous. OT Although every care has been taken in the preparation of this document, chneider lectric A cannot guarantee the contents and cannot be held responsible for any errors it may contain or for any damage which may result from its use or application. The products and options described in this document may be changed or modified at any time, either from a technical point of view or in the way they are operated. Their description can in no way be considered contractual. 18 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
P1P4 P3 P6 P5 Contents "Altivar 16 " 20 nstallation 21 Connection 22 Connection diagram 23 et-up : eneral use : /O automatic configuration 24 Additional functions with VW3-A16101 and 02 25 /O reconfiguration using a PC 26 Additional functions available with a PC 27 Material handling : /O automatic configuration 28 Additional functions with VW3-A16101 and 02 29 /O reconfiguration using a PC 30 Additional functions available with a PC 31 Maintenance assistance 32 Documentation 33 19 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
A wide range of options and accessories is available for the Altivar 16, to meet the needs of various applications. 20 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
nstallation Opening cover Mounting Wiring Access to switches 21 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
Connection 1 2 Dedicated board COM A +24 1 2 3 O AO O+ 2A 2B Terminal Function Characteristics Terminal label capacity mm 2 COM Common for logic and 0 Volt 1.5 analogue /O A Analogue input Resolution 10 bits ± 10 V Z = 40 kω 1.5 +24 C 24 V 1.5 1 ogic input Rated : 24 V - 16.5 ma state 1 : U > 11 V - > 6 ma 2 ogic input state 0 : U 5 V - 2.5 ma 1.5 Z = 1.5 kω 3 ogic input O ogic output PC compatible open collector Max : C 24V - 200 ma. Max flow 20 ma 1.5 if connected to +24V of internal source AO Analogue output 0-20 ma (500 Ω - 10 V) Resolution 8 bits 1.5 O+ upply for logic output nternal 24 V - 20 ma 1.5 xternal 24 V - 200 ma 2A min : 10 ma - C 1 V /O volt free contact max : 1A - a 250 V and C 30 V 1.5 2B of inductive load The /O are electrically isolated. 22 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
Connection diagram To use analogue input, pull out jumper - COM - A. Using an external supply COM ±10V COM A upply C 24V + 1 +24 1 2 PC 2 3 z 3 24V relay 5 W Max (200 ma) K O O+ K 24V relay 0.5 W Max (20 ma) O AO 0-20 ma O+ 2A 2B VW3-A16201 To Precautions avoid interference in the unit it is recommended that you : - separate the control circuits and the power circuits. - use a twisted pair cable for the control circuits, with a pitch of 25 to 50 mm, or a shielded twisted pair cable. 23 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
et-up eneral use (switch n 1 in lower position) /O automatic configuration (switch n 2 in lower position) - automatic assignment of /O on the board, by basic speed controller, with or without display option. - /O cannot be reconfigured (see page 26). - immediate restart after changing basic speed controller. O 1 2 Dedicated board switches (initial factory setting). Frequency 2A.2B reference reached AO O Motor frequency 100% thermal state reached 3 2 1 A JO (5 z) Freewheel stop Fault reset Ref. 2 input summed with AV Terminal label 24 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
et-up eneral use Additional functions with display and adjustment options O 2 1 Required switch position for the display and adjustment options VW3-A16101 and VW3-A16102 used for modifying the following functions : Adjustable function JO tep by step operation : using the commands 3 and FW or RV Acceleration and deceleration ramps = 0.1 s. Frequency from 0.1 to 10 z (5 z on basic unit). Configurable functions Atr Automatic restart : function enabling the speed controller to restart following a fault but only after the fault has cleared. Factory setting O / Y. Fr Catching a spinning load : restart the speed controller following a break in the supply. f the speed reference signal and confirmation of the start command have been maintained, the motor accelerates up to its initial speed without resetting the acceleration ramp. Factory setting O / Y. 25 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
et-up eneral use /O reconfiguration using a PC O witch 2 : Position required for reconfiguring the /O and their function (component panel). 1 2 2A - 100% thermal Frequency 2B state reached reference reached AO Motor Motor frequency current O 100% thermal Frequency imitation P P Overload 1.1 state reached reference reached reached reached th reached 3 4 th speed Fault Freewheel witching limitation JO between reset stop 2 ramps reduction (5 z) 2 3 rd speed Reset Freewheel witching limitation JO between fault stop 2 ramps reduction (0.1 to 10 z) 1 tart / Reset Freewheel witching limitation JO between stop fault stop 2 ramps reduction (0.1 to 10 z) A peed Ref. 2 input P feedback summed feedback with AV * Terminal label Factory configuration - When starting, after changing the basic speed controller or when first reconfiguring the dedicated board /O, if the red fault D is flashing or the code 0Pt appears on the display option, the dedicated board /O should be reassigned. * This function is available from version 1.5 of the setup software onwards. 26 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
et-up eneral use Additional functions available with a PC Configurable functions d.c. injection : no / f 0.1 z / f < P Controlled stop on supply break : yes/ no Ramp : linear / Adjustable current limitation : adjustable and controlled by peed regulated by isolated : divider bridge external to the unit, tachogenerator see diagram below Adjustable functions peed loop gain : 0 to 100 (33) lip compensation : 0 to 5 z 3 rd speed : P to P 4 th speed : P to P 2 nd acceleration ramp : 0.1 to 600 s 2 nd deceleration ramp : 0.1 to 600 s Current limitation : 0.45 to 1.36 n speed controller Automatic d.c. injection : level : 0.5 to 1.5t time : 0 to 5 s then permanent dcb witching frequency : 5 / 10 kz Proportional gain : 0 to 100,00 (1,00) ntegral gain : 0 to 100,00 (1,00) VW3-A16201 + R1 tachogenerator R2 R3 A COM COM-A configuration with tachogenerator only possible with a PC or mini console. R3 < 1 kω 10 volts at A for maximum speed. 27 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
et-up Material handling (switch n 1 in upper position) Automatic /O configuration (switch n 2 in lower position) - automatic assignment of /O on the board, with basic speed controller, with or without display option. - /O cannot be reconfigured (see page 30). - immediate restart after changing basic speed controller. O 2A.2B Brake control * 1 2 Dedicated board switches AO O Motor frequency limitation reached * Braking logic - current level br = 0 - f reference level = 0. 3 4 th speed (25 z) 2 3 rd speed (5 z) 1 Reset Fault A Ref. 2 input summed with AV Terminal label 28 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
et-up Material handling Additional functions with display and adjustment options O 2 1 Required switch position for the display and adjustment options VW3-A16101 and VW3-A16102 used for modifying the following functions : Adjustable functions 3P 4P 3 rd speed : adjustment of the 3 rd frequency reference from P to P. Validated by terminal 2 and FW or RV. Factory setting : 5 z. 4 th speed : adjustment of the 4th frequency reference from P to P. Validated by terminal 3 and FW or RV. Factory setting : 25 z. br Brake release current threshold : adjustment of current threshold enabling activation of speed controller braking release, from 0 to 1.05 n. The braking logic threshold depends on the adjustment of P (low speed). Factory setting : 0. Configurable function tp Controlled stop on power break : control of motor stop on power break, following a self-regulating ramp as a function of restored kinetic energy. Factory setting : O / Y. 29 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
et-up Material handling use /O reconfiguration using a PC O witch 2 : Required position for reconfiguring the /O and their function (component panel). 1 2 2A - Braking 2B control AO Motor Motor frequency current O limitation P Overload 1.1 reached reached th reached 3 4 th speed Fast Fault witching Motor (25 z) stop reset on 2 ramps power change 2 3 rd speed Fast Fault slower witching Motor (5 z) stop reset on 2 ramps power change 1 tart / Fast Fault faster witching Motor stop stop reset on 2 ramps power change A peed peed feed- Ref. 2 input back + back- summed feedback stop control with AV Terminal label Factory configuration - When starting, after changing the basic speed controller or when first reconfiguring the dedicated board /O, if the red fault D is blinking or the code 0Pt is displayed on the display option, the dedicated board /O should be reassigned. 30 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
et-up Material handling use Additional functions available with a PC Configuration functions Faster / slower : frequency memorization no - RAM - PROM Automatic d.c. injection : no / f < brake release frequency threshold Ramps : linear / Anti-backstop control : yes/ no depending on A Fast stop : yes / no Adjustment functions peed loop gain : 0 to 100 (33) 2 nd acceleration ramp : 0.1 to 600 s 2 nd acceleration ramp : 0.1 to 600 s Automatic d.c. injection : level : 0.5 to 1.5 t time : 0 to 5 s Change of motor power : 1 to 1/5 Pn lip compensation : 0 to 5 z Braking logic : ngage frequency threshold : 0 to P Release frequency threshold : 0 to P Release delay time : 0 to 5 s VW3-A16201 R1 + R2 R3 tachogenerator A COM-A configuration with tachogenerator only possible with a PC or mini-console. COM R3 < 1 kω A at 10 volts for maximum speed. faster / slower 0-10V ATV - 16U... AV +10 Apply a speed reference 31 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
Maintenance assistance OPt Red D blinking on basic unit, or code OPt indicates that /O should be reassigned or that switch n 2 on the dedicated board should be switched to off (lower position). PF peed control fault : incorrect adjustment of tachogenerator feedback. Machine overload, over speed, speed error. PF. o tachogenerator signal. 32 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
Documentation - Product designation Product Document Document reference reference number - peed controller ATV-16 VD0C01Q301 52533 - Adjustment and display VW3-A16101 VD0C01Q302 52534 - ocal control adjustment and display VW3-A16102 VD0C01Q302 52534 - Remote display option VW3-A16103 VD0C01901 99471 - PC connection VW3-A16104 VD0C01902 99488 - Braking module VW3-A16601 VD0C01906 99474 - Braking resistance VW3-A16701-04 VD0C01907 99475 - Attenuating filters VW3-A16401-07 VD0C01904 99472 - nductances VW3-A16501-04 VD0C01905 99473 - P 54 VW3-A16801-02 VD0C01908 99476 - RA K COCTO OPTO nterface for PCMCA communication card VW3-A16303 VD0C01B320 62821 PCMCA card for UTWAY, MODBU, JBU, Y/MAX PM protocol VW3-A66301 User's manual : PCMCA communication VD0C01B311 54749 card protocols UTWAY, MODBU, JBU FPO protocol kit which includes : TX FPV16 V6M two diskettes for integration under XT-COF, TXT FPV16V5 an installation manual for the ATV16 on FPO TX DM FPV16V6M 56698 a PCMCA communication card TX FPP 10 a junction box TX FP ACC4 - DDCATD BOARD - eneral usage/material handling VW3-A16201 VD0C01Q303 52553 - Variable torque VW3-A16202 VD0C01Q304 52554 - igh speed motors VW3-A16203 VD0C01Q305 52555 33 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com
52553 1996-06 Artisan Technology roup - Quality nstrumentation... uaranteed (888) 88-OURC www.artisantg.com VD0C01Q303
Artisan Technology roup is your source for quality new and certified-used/pre-owned equipment FAT PP AD DVRY T OF TOUAD OF -TOCK TM QUPMT DMO UDRD OF MAUFACTURR UPPORTD A/MOTY RTA TAR CRTFD CUR AT OUTO RVC CTR RPAR xperienced engineers and technicians on staff at our full-service, in-house repair center M nstraview RMOT PCTO Remotely inspect equipment before purchasing with our interactive website at www.instraview.com Contact us: (888) 88-OURC sales@artisantg.com www.artisantg.com W BUY UD QUPMT ell your excess, underutilized, and idle used equipment We also offer credit for buy-backs and trade-ins www.artisantg.com/webuyquipment OOK FOR MOR FORMATO? Visit us on the web at www.artisantg.com for more information on price quotations, drivers, technical specifications, manuals, and documentation