D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 Register: 2 Page: 1 Date: 0.2008 Contents Register 2 CONTENTS - AKH2-TAT (TAT = Type Acceptance Testing) Page Technical Data AKH2-TAT-DIN...2 Technical Data AKH2-TAT-ANSI... Material Specification AKH2-TAT... Dimensions AKH2-TAT-DIN... Dimensions AKH2-TAT-ANSI... Assembly Instructions AKH2-TAT...7 Disassembly Instructions AKH2-TAT...8 AKH2-TAT - Recoended Tightening Torques...9 AKH2-TAT - belleville washer arrangements, middle flange connection...10 AKH2-TAT - belleville washer arrangements, stem sealing...10 AKH2-TAT - K v and C v - Data...11
D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 Register: 2 Page: 2 Date: 0.2008 Technical Data AKH2-TAT (DIN) R 00 100 00 01 10 10 170 110 02 070 210 220 120 H DN d 020 090 080 09 090 00 00 010 t Face to Face dimensions DIN EN 8 (Basic series 1) Flange Connection DIN EN 1092-2 PN 1 DN 200 - DN 0 DIN EN 1092-2 PN 10 DN / DIN H R t Ød weight 01 020 02 02 00 00 0 080 100 10 200/10** 200** 20** 00** 10 120 10 9, 1 kg,0,12,72, 2, 0,9 lbs 8,8 10 120 10 9, 20 kg,8,9,72, 2,7 0,79 lbs 10, 10 12 10, 2 kg,,,8, 2,8 0,9 lbs 11,9 180 1 210 81 2 kg 1 7,09,71 8,27,19 1,2 lbs 22, 200 1 210 80 8 kg 10,7 7,87,71 8,27,1 1, lbs 2, 20 10 210 87, 8 kg 1,1 90,, 8,27, 1,89 lbs 1,0 290 200 1 108 kg 2,0 11,2 7,87 12,2,2 2, lbs 2,8 10 20 1 118 80 kg 1,0 12,2 8,07 12,2,,1 lbs 8,2 0 220 1 10 100 kg 7, 1,78 8, 12,2,1,9 lbs 10, 80 12 7 180 17 kg 100,0 18,9 12,28 1,27 7,09,79 lbs 220, 7 12 7 228, 17 kg 117,0 18 12,28 1,27 9,79 lbs 27,7 7 7 0 20 19 kg 208,0 18 1,9 17,72 9,0 7,8 lbs 8,1 -- -- 27 2 kg 20,0 21 -- -- 1 9, lbs 70,0 10 -- -- 29 290 kg 2,0 2 -- -- 11, 11,2 lbs 97,0 pass-through handlever 7 (2,2 ) standard pass-through handlever 900 (, ) standard ** Face-to-Face Dimensions acc. to ANSI B 1.10 * Face-to-Face Dimensions acc. to DIN EN 8 (Basic series 12)
D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 Register: 2 Page: Date: 0.2008 Technical Data AKH2-TAT (ANSI) R 00 100 00 01 10 10 170 110 02 070 210 220 120 H DN d 020 090 080 09 090 00 00 010 t Flange Connections ANSI B 1. - 10lbs DN / ANSI H R t Ød weight ½" ** ¾" ** 1" 1½" 2" " " " 8"/" 8" 10" 12" *,12,72, 2, 0,9 lbs 9, 10 120 10 9, 1 kg,,9,72, 2,7 0,79 lbs 1 10 120 10 9, 20 kg,,8, 2,8 0,98 lbs 11,0 12 12 10, 2 kg,0 7,71 8,27,1 1,0 lbs 18, 178 1 210 80 8 kg 8, 8, 8,27, 1,89 lbs 28,2 20 10 210 87, 8 kg 12,8 9, 8,07 12,2,,1 lbs,0 21 20 1 118 80 kg 29,1 11, 8, 12,2,1,9 lbs 9,7 292 220 1 10 100 kg, 1 12,28 1,27 7,09,79 lbs 21,9 12 7 180 17 kg 97,1 18 12,28 1,27 9,79 lbs 27,9 7 12 7 228, 17 kg 108,0 18 1,9 17,72 9,0 7,8 lbs 8,1 7 7 0 20 19 kg 208,0 21 - - 1 9, lbs 70,0 - - 27 2 kg 20,0 2 - - 11, 11,2 lbs 991,2 10 - - 29 290 kg 0,0 pass-through handlever 7 (2,2 ) standard pass-through handlever 900 (, ) standard ** Face-to-Face Dimensions acc. to DIN EN 8 (Basic series 1) * ball valve only manual actuator (weight without actuator)
D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 Register: 2 Page: Date: 0.2008 Material specification AKH2-TAT No. Designation Pieces Material Material-No. / DIN ASTM / AISI 010 body 1 ductile iron / PFA EN-JS109 (GGG-0.) / A 9 DIN EN 1 020 side piece 1 ductile iron / PFA EN-JS109 (GGG-0.) / A 9 DIN EN 1 00 seat ring 2 PTFE 2% glass 00 stem 1 Hastelloy C / PFA 2.10 / DIN 177 00 ball DN 1-0, DN ½"- 2" 1 tool steel, alloyed / PFA 1.2 / DIN 170 A -9 (Gr. 10) DN - 0, DN "- 12" 1 ductile iron / PFA EN-JS109 (GGG-0.) / A 9 DIN EN 1 00 top cap DN 1-10, DN ½" - " 1 stainless steel 1.08 / DIN EN 1028 A 7 CF-8 gland follower DN 200-0, DN 8" - 12" 1 stainless steel 1.08 / DIN EN 1028 A 7 CF-8 01 insert 1 PTFE DN 1-10, DN ½" - " gland insert 1 PTFE DN 200-0, DN 8" - 12" 02 distance ring 1 stainless steel 1.10 / DIN EN 10088- AISI 0 F 070 hand lever DN 1-0, DN ½"- 2" 1 die cast metall ZP010 / DIN EN 128 DN - 100, DN "- " 1 ductile iron (galvanized) EN-GJS-0-7 (GGG-0) DN 10, 200, DN ", 8" 1 steel 1.007 / DIN EN 1002-2 A 28 B 080 stud bolt DN 1, 20, 2, 1 set chromium-molybdenum alloy steel A 19 B7 10-0, DN ½"- 12" hexagon bolt DN 2, 0, 0,, 1 set chromium-molybdenum alloy steel A 19 B7 80, 100 090 hexagon nut 1 set chromium-molybdenum alloy steel A 19 2H 09 belleville washer 1 set spring steel 1.819 100 packing material 1 set PTFE ( chevron ) 110 belleville washer 1 set spring steel 1.819 120 countersunkscrew DN 1-100, DN ½" - " 1 stainless steel 1.01 / DIN EN 10088- A 19 B8 cylinder head bolt DN 10, DN " 1 stainless steel 1.01 / DIN EN 10088- A 19 B8 stud bolt DN 200-0, DN 8" - 12" 2 stainless steel 1.01 / DIN EN 10088- A 19 B8 10 lock washer 1 stainless steel 1.01 / DIN EN 10088- AISI 0 10 hexagon bolt 1 stainless steel 1.01 / DIN EN 10088- A 19 B8 170 grounding device 1 stainless steel 1.10 / DIN EN 10270- AISI 01 210 stop DN 1-100, DN ½"- " 1 steel (galvanized) 1.007 / DIN EN 1002-2 A 28 B DN 10, 200, DN ", 8" 2 stainless steel 1.10 / DIN EN 10088- AISI 0 F 220 hexagon bolt* 1 stainless steel 1.01 / DIN EN 10088- A 19 B8 * DN ", 8", 10 and 200-2 hexagon bolts
Register: Ahaus GmbH D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 2 Page: Date: 0.2008 Revision: 02.2010 nx d Dimensions AKH2-TAT (DIN) D S2 S1 DN k S S S b E DN / DIN 020 02 02 00 00 0 080 100 10 200/10 200 20 00 01 10,12 10,9 10, 180 7,09 200 7,87 20 9,0 290 11,2 10 12,2 0 1,78 80 18,9 7 18 7 18 21 10 2,02 b 1 0,9 1 0, 1, 0, 20 0,79 20 0,79 20, 0,81 2 0,9 2 1,02 28 1,1 29 1,1 1,, 1,, 1,, 1,71 ØD Øk nxød 9,7 10,1 11, 10,1 10,91 1, 18 7,28 200 7,87 220 8, 28 11,22 0 1,9 0 1,9 0, 1 17,2 2, 7 2,9 8, 100,9 110, 12,92 1,71 10, 180 7,09 20 9, 29 11,1 29 11,1 1,9 1,2 00 1,7 x1 x0, x1 x0, x1 x,0 x18 x0,71 x18 x0,71 x18 x0,71 x18 x0,71 8x18 8x0,71 8x18 8x0,71 12x2 12x1 12x22 12x0,87 - stem lining DN 1, 20 and 2 - all other sizes at least DN 80 octagonal, DN 100 hexagonal S1,,,,, S2 2, 2 2 2 2 1, (0,09 ) 2, (0,098 ) S 2, 2, 2 2 2,,,, S,,,,, 7 8 S 2, 2,, 2 2,,2 7,, 2, 2, 2, 2 E 107,21 107,21 10,17 12,88 12,88 1,7 190 7,8 20 9,0 20 9,8 Ø Ø1,7 Ø Ø1,7 Ø8 Ø19,09 Ø80 Ø22,8 Ø2 Ø2,28
Register: Ahaus GmbH D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 Page: Date: 0.2008 Revision: 02.2010 nx d Dimensions AKH2-TAT (ANSI) S2 S1 DN k S S S D b E DN / ANSI ¾ 1 1½ 2 8 / 8 10 12 ½ b ØD Øk nxød S1 S2 S S S,12 10,9 10 12, 7 178 8 20 9, 21 11, 292 1 18 7 18 7 21 2 10 0,9 1 0, 1 0, 1, 0,79 20 0,81 20, 1,02 2 1,1 28 1,1 29 1, 1,, 1,, 1,71,, 88,9,88 98,,2 107,9 127 12, 7, 190, 9 228, 11 279, 1, 2,9 1, 2,9 1 0, 19 82, 2,8 0, 2,7 70,1 79,2,88 98,,7 120, 12, 7, 190, 9, 21, 11,7 298, 11,7 298, 1,2 1,9 17 1,8 x0, x1 x0, x1 x0, x1 x0, x1 x0,7 x19 x0,7 x19 8x0,7 8x19 12x1 12x2 12x1 12x2,,,,, 2, 2, 2,,,,,,, 7,2 2, 2, 2 7,2, 2, 2, 2, 2, 2, - stem lining DN ½, ¾ and 1 - all other sizes at least DN octagonal, DN hexagonal 1, (0,09 ) 2, (0,098 ) 2 E,21 107,21 107,17 10,88 12,7 1 9,0 20 9,8 20 Ø1,7 Ø Ø1,7 Ø Ø19,09 Ø8 Ø22,8 Ø80 Ø2,28 Ø2
D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 Register: 2 Page: 7 Date: 0.2008 Assembly Instructions AKH2-TAT The general installation and maintenance instructions must be observed. 1. Insert stem (00) from inside of body in such a way that the flat side is parallel to body longitudinal axis. 2. Insert chevron packing (100) and spacer (02).. Install belleville washers (119) on spacer (in alternating layers).. Install top cap (00) and bush (01) on valve body using countersunk screws (120).. Install grounding device (170) also on valves with actuator.. Install hand lever (070) on to stem (00) and tighten it using lock washer (10) and hexagon nut (10). 7. Insert first ball seat ring (00) into body (110). 8. Insert ball (00) to valve stem by pushing the ball in a downward motion through valve body. 10 9. Turn hand lever 90 off longitudinal axis 10 of body. 070 10. Install second ball seat ring (00) on to 170 ball (00). 120 11. Install side piece (020) on to body 00 (010). 01 220 12. Install hexagon bolts (080) or 110 respectively stud bolts, hexagon nuts 02 (090) and belleville washer (09). 210 100 Tighten by crisscross method to recoended torques. 1. Install lever stop (210) using hexagon bolt (220). 09 090 010 00 00 00 00 080 090 020
D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 Register: 2 Page: 8 Date: 0.2008 Disassembly Instructions for AKH2-TAT For all jobs which are to be carried out on an installed valve, the works safety requirements and the general accident prevention instructions must be observed. Moreover, the general installation and maintenance instructions for fluorcarbon resin-lined atomac valves must be considered. 1. Prior to disassembly, the valve must be cleaned from all fluid according to the above mentioned instructions. Particular care must be taken that during the rinsing and draining of the piping, the valve is opened and closed repeatedly. Only when following this procedure, it is ensured that all remaining pressure inside the body is eliminated. 2. Put body on a work bench with a soft cover (rubber mat).. Remove hexagon bolts or stud bolts (080) and belleville washer (09) by dissolving the hexagon nuts (090) and separate side piece (020) from body.. Remove first ball seat ring (00).. Put hand lever is closed position. The ball can easily be pushed out of the 10 body. Remove second ball seat ring 10 (00). 070. Remove hand lever (070). 170 8. Remove lever stop (210). 120 9. Remove countersunk screws (120) and 00 top cap (00), bush (01), belleville 01 220 washers (110) and spacer (02). 110 10. Remove stem (00) pushing it down 02 through the body (010), care must be 210 100 taken not to damage body liner. 11. Chevron packing (100) can easily be removed. 09 090 010 00 00 00 00 080 090 020
D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 Register: 2 Page: 9 Date: 0.2008 AKH2-TAT - recoended tightening torques* tie rods connection flange gland bolts DN (080/090) (110/120/10) Nm in.lbs Nm in.lbs Nm in.lbs 01 2 221 10 88 ½" 2 212 8 71 020 2 221 18 10 ¾" 2 212 11 97 02 2 20 2 221 1" 2 20 1 1 02 78 0 7 2 00 78 0 2 7 2 1½" 9 22 2 27 7 2 00 80 708 7 7 2 2" 87 770 0 1 7 2 0 11 128 90 79 8 71 080 8 7 8 8 71 " 87 770 100 88 8 71 100 18 1221 7 8 71 " 1 12 7 7 8 71 10 178 17 10 110 12 10 " 180 19 129 112 12 10 200/10 178 17 190 181 12 10 8"/" 180 19 188 1 12 10 200 20 212 190 182 1 1 8" 27 20 19 172 1 1 20 02 27 22 20 17 10 10" 280 278 21 21 17 10 00 18 99 1 279 20 177 12" 08 11 29 20 177 * maximum value
D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 Register: 2 Page: 10 Date: 0.2008 AKH2-TAT - belleville washer arrangements, middle flange connection DN 01, ½ 020, ¾ 02, 1 02 00, 1½ DN 00, 2 0 080, 100, 10, DN 200, 8 20, 10 00, 12 AKH2-TAT - belleville washer arrangements, stem sealing DN 01-100, ½ - 10, 200, 8 20, 10 00 12
D-88 Ahaus Postfach 112 D-81 Ahaus Telefon: +9(0) 21-8-100 Fax: +9(0) 21-8-200 Register: 2 Page: 11 Date: 0.2008 AKH2-TAT - K v Data and C v Data (DIN EN 0-2-) DIN ANSI K V m³/h C V gal/min 01 ½ 1,9 19, 020 ¾ 2, 28, 02 1 8,,9 02-8, 79, 00 1 ½ 121, 11,1 00 2 199,9 22, 0-29, 82,7 080 2,8 11,1 100 9 1092,8 10 21,0 280, 200* 8 * 101,8 17, 200 8 91,0 80, 20 10 22,0 07,2 00 12 791,0 882,0 *reduced port