GTS SERIES. Twin Spindles & Turrets CNC Turning Centers

GTS SERIES Twin Spindles & Turrets CNC Turning Centers

GTS series GTS series Twin Turrets TWIN SPINDLES & TURRETS CNC TURNING CENTER General Features Accessories & Applications Designed for simultaneous turning of work-pieces within one machines setup. The GTS series incorporates twin-opposing spindles and turrets with C-axis and live tooling capabilities. This configuration allows both turrets to work simultaneously with one turret at each spindle achieving ultimate efficiency. AVAILABLE Twin spindles, twin standard turrets. Twin spindles, one live tooling turret & one standard turret. Twin spindles, twin live tooling turrets. Twin Y-axis. C-axis or 1 deg. indexing spindles. ( GTS-10MMX series model shown. )

General Features SPECIFICATION 1 2 GTS series General Features Accessories & Applications The twin stations turrets provides high speed indexing of 0.2 second from station to station. 1 step indexing further provides faster cycling times. Live tooling turret options enable the use of or live tool positions on each turret. MACHINING CAPABILITIES Simultaneous turning on both spindles. The second spindle may be used to support longer work pieces during turning with the spindle synchronize RPM feature. The feature is also used when parting bar work. When the machine is incorporated with full C-axis and live tooling, the GTS machines are able to perform the following : OD & face milling, OD & off-center face drilling. SPINDLES FANUC αpi series wide range spindle motors power both spindles and can be programmed for synchronized turning. The wide range constant output spindle motors provide full power cutting throughout most of the spindle speed range. Pi type motors also have faster acceleration and deceleration to cut down cycle times and torque rating are twice the output of standard αi series motors. C B A GTS-10 GTS-200 GTS-20 Spindle 1/2 Spindle 1/2 Spindle 1/2 A B C 1 7 0 7 4 2 A : Spindle B : Draw tube O.D. C : Draw tube I.D. ( Casting structure of GTS-20XY series model shown. )

O.D. Tools CX-407A Cut-off Blade Cover Clamping Block 20 Face Tool Holder CX-40 (CW) Cut-off Tool Holder CX-407A Cut-off Tool Holder CX-497 (CW) O.P CX-407 (CCW) O.P O.D. Tool Holder CX-498 (CW) O.P O.D. Tool Holder CX-494 (CCW) I.D. Tools Ø2 CX-492 I.D. Tools Ø2 ER20 CX-4D 90 Live Tool Holder CX-48 Collet 0 Live Tool Holder CX-482 GTS-10 Tooling System Unit : mm 117 Z1-axis stroke 180 17 +X1 40 +X2 8 Min: 22. 4 Ø2 +Z1 1 X-axis stroke 2 0 0 10 0 Ø2 " chuck Ø18 10 C1-axis 10 0 2 1 X1 & X2 Hub 00 Z2-axis stroke 9 +Z2 Spindle 19 200 C2-axis GTS-10 Work Range Spindle Max. Turning Dia. Ø180 27. 2. 90 90 10 1 X-axis stroke (X1 & X2) " chuck GTS-10 Interference Diagram 100 7. kw ( 0 min. ) 8 1 ( 0 min. ) 1. 7 0 2. kw ( cont. ) ( 0 min. ) 4 2 9 8.1 ( cont. ).7 kw ( 0 min. ) 4 2.2 kw ( cont. ) 2 1 0 Constant 70 ( cont. ) 100 000 400 Constant 000 rpm GTS-10 Spindle 0 200 1000 2000 000 4000 rpm Constant Constant GTS-10 Live Tooling

2 Face Tool Holder CB-49 (CW) Cut-off Blade Cover Clamping Block Cut-off Tool Holder CB-497 (CW) Cut-off Tool Holder CB-407 (CW) 4 2 O.D. Tools Clamping Block CV-04 CV-04 O.D. Tool Holder CB-49 (CCW) O.D. Tool Holder CB-49A I.D. Tools CB-492 CB-49 I.D. Tools Ø2 CB-494 90 Live Tool Holder CB-48 Collet ER2 0 Live Tool Holder CB-482 GTS-200 /20 Tooling System Unit : mm 17 Z-axis stroke 270 20 10 0 40 0 Ø2 9 +X1 +Z1 +X2 4 70 8 Max. : X-axis stroke 190 10 20 10 C1-axis Max :14 10" Chuck 8" Chuck X-axis stroke 190 20 10 10 00 (10") 70 (8") 944 209 10" Chuck 8" Chuck 19 +Z2 C2-axis Ø28 Ø28 Ø2 10 140 40 10 190 X-axis stroke Ø24 Ø210 Ø2 10" chuck 8" chuck Ø280 Max. Turning Dia. GTS-200 / 20 Work Range GTS-200 / 20 Interference Diagram 00 240 28 ( 8" Chuck ) 1 kw ( 0 min. ) 11kW ( cont. ) 1 400 20 28 ( 10" Chuck ) 1 kw ( 0 min. ) 1 11 kw ( cont. ) 2 20 ( Live Tooling ) ( 0 min. ).7 kw ( 0 min. ) 4 180 17 0 0 ( 0 min. ) 9 240 211 10 80 ( 0 min. ) 9 2 10 ( cont. ) 2.2 kw ( cont. ) 2 1 0 00 ( cont. ) 00 00 2400 00 4800 rpm 0 ( cont. ) 1000 2000 000 4000 rpm 0 1000 177 200 2000 000 4000 rpm Constant Constant GTS-200 Spindle Constant Constant GTS-20 Spindle Constant Constant GTS-200 / 20 Live Tooling

Accessories & Applications GTS series General Features Accessories & Applications RENISHAW HPRA Toolsetter GTS-200 series Live Tooling Turrets Parts Conveyor TURRET #1 TURRET #2 TURRET #1 TURRET #2 H1 H2 H1 H2 1. Small Parts H1 Cut Off Synchronization cut off. H2 Work-piece Support Spindle stop. H2 advance with chuck open. Chuck close. Synchronization cut off. H2 retract after cut off. H1 Load Bar Spindle stop. Collect chuck open. Load Bar. Collect chuck close. Spindle run. O.D. and Thread machining. H2 Turn / Mill Operation Turning / drilling. Milling. Eject to parts catcher. TURRET #1 TURRET #2 TURRET #1 TURRET #2 H2 C-axis H1 H2 H1 2. Long Parts H1 ing C-axis brake. ing. Cut off work-piece. H2 Work-piece Support Chuck hold work-piece. H1 Load Bar Collect chuck open. Load Bar. Collect chuck close. O.D. and Thread machining. H2 Turn / Mill Operation End face and O.D. machininig. Finished.. Casting / Forge Parts TURRET #1 TURRET #2 H1 H2 TURRET #1 TURRET #2 H1 H2 H1 Work-piece Support Work-piece finished in H1. Spindle stop / chuck open. Load new work-piece / chuck close. H2 Work-piece Support Spindle stop. H2 advance with chuck open. H2 retract after cut off. H1 Turn operation Synchronization. O.D. machining. Bore machining. H2 Turn / Operation END face and O.D. machining. ing Finished.

GTS series General Features Accessories & Applications MODEL GTS-10 Max. swing diameter Swing over saddle Max. turning diameter Max. turning length 180 mm SPINDLE Chuck size " Bar capacity Ø 42 mm Hole through spindle Ø 1 mm Spindle nose A2- Spindle speed range,000 rpm Motor output ( cont. / 0 min. ). / 7. kw X & Z AXES X1 / X2 axes travel 1 mm Z1 / Z2 axes travel 180 / 00 mm X1 / X2 axes rapids 1 m/min. Z1 / Z2 axes rapids m/min. Slide way type ( All axes ) linear guide way X1 / X2 / Z1 / Z2 servo motors 1. kw X1 / X2 axes ball screw Ø [ pitch ] Ø 2 mm [ mm ] Z1 / Z2 axes ball screw Ø [ pitch ] Ø 2 mm [ mm ] TURRET Stations OD / ID tool shank size 20 mm / Ø 2 mm LIVE TOOLING TURRET ( OPTIONAL ) Max. turning diameter Max. turning length 180 mm Live tooling stations Live tooling shank size Live tooling RPM range TWIN Y-AXIS ( OPTIONAL ) Swing over saddle Max. turning length X1 / X2 axes travel Z1 / Z2 axes travel Y1 / Y2 axes travel Y1 / Y2 axes rapids Slide way type Y1 / Y2 axes servo motor Y1 / Y2 axes ball screw Ø / pitch GENERAL Standard CNC control Hydraulic tank capacity Coolant tank capacity Machine weight Dimensions L x W x H Ø 1 mm ( ER20 ) are subject to change without notice. *1 Y-axis model need to use FANUC 1i controller. Ø 1 mm ( ER2 ) 4,000 rpm 180 mm 10 mm 210 / 00 mm ± 0 mm 10 m/min. Box way ( X / Y axes ) 1. kw AC Absolute Ø 2 mm / Pitch FANUC Oi -TF * 1 0 L 140 L,000 Kg 2,40 x 1,700 x 1,80 mm GTS-200 / 20 200 mm 8" / 10" Ø 1 / mm Ø / 7 mm A2- / A2-8 4,800 / 4,000 rpm 11 / 1 kw 190 mm 270 / 740 mm 20 m/min. 24 m/min. Box way kw Ø 2 mm [ 10 mm ] Ø mm [ 10 mm ] 2 mm / Ø 2 mm 200 mm Ø 1 mm ( ER2 ) Ø 20 mm ( ER2 ) 4,000 rpm 200 mm 220 mm 270 / 740 mm ± 0 mm 10 m/min. Box way 1. kw AC Absolute Ø 2 mm / Pitch FANUC Oi -TF * 1 0 L 10 L 7,800 Kg,0 x 1,940 x 1,98 mm

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