REPLACEMENT PARTS MANUAL OIL FIRED FURNACE Models: FLF0D6E FLR0D6E FLFD4E FLRD4E FLFD60E FLRD60E FLR40D60E General Notes Contents Revised and/or additional pages may be issued from time to time. A complete and current manual consists of pages shown in the following contents section. Page Cabinet and Functional Components Exploded View... 2 Usage List... Usage List... 4 Usage List... Important Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plate. Control Panel Blower Assembly Burner Assembly Layout View... 6 Usage List... Exploded View... Usage List... 9 Exploded View... Usage List... Burner Components Exploded View... 2 Usage List... Usage List... 4 Bard Manufacturing Company, Inc. Bryan, Ohio 406 Since 94...Moving ahead, just as planned. Manual: 2-926C Supersedes: 2-926B File: Tab Date: 0-6-0 Copyright 200 Manual 2-926C Page of 4
CABINET and FUNCTIONAL COMPONENTS 9 6 4 SEP-4 A 2 0 4 2 6 40 2 2 29 26 2 24 2 22 9 4 2 20 2 9 4 6 Manual 2-926C Page 2 of 4
CABINET and FUNCTIONAL COMPONENTS N o. Part 2 2 S-42-4 S-44-4 S-46-4 S-2-4 S-2-4 Left Side Assembly Left Side Assembly Left Side Assembly Top Fill Assembly Top Fill Assembly FLF0D6E FLR0D6E FLFD4E FLRD4E FLFD60E FLRD60E 4-094 Partition Limit Cover 4 92-0 Smokepipe Gasket 402-4 402-4 6 S42-09 S2-6 S2-6 S2-0 S2-64 S2-6--4 6-9-4 Backup Limit L90 Backup Limit L2 Limit Access Door Blower Partition Blower Partition Blower Partition Blower Partition Blower Partition Top Channel Top Channel 9 66-09 Smokepipe Clamp 9-2-4 9--4 9--4 Upper Back Upper Back Upper Back -0 Swell Latch 2 2 2 2 4 4 4 004-04 004-042 004-04 00-04 9-006-2200 9-006-200 S-6-4 S-64-4 S-9-4 - 9 Y9 40 Y40 6 x 20 x Pleated Filter 20 x 20 x Pleated Filter 20 x 2 x Pleated Filter 20 x 20 x Alum Mesh Foam Seal Foam Seal Blower Door Assembly Blower Door Assembly Blower Door Assembly Filter Support Right Filter Support Left Filter Support Right Filter Support Left Filter Support 6 406-06 Door Switch 2-00 Plug Bracket FLR40D60E Table Continued on Page 4 Manual 2-926C Page of 4
CABINET and FUNCTIONAL COMPONENTS Table Continued from Page N o. Part 9 9 9 20 20 20 2 2 2 2 2 S4-092 S4-096 900-262 900-26 900-264 S-4-4 S-4-4 S-4-4 S-26 S-269 S-26 S-20 S-2 Rear Cleanout Cover Rear Cleanout Cover Blower Assembly Blower Assembly Blower Assembly Right Side Assembly Right Side Assembly Right Side Assembly Heat Exchanger Assembly Heat Exchanger Assembly Heat Exchanger Assembly Heat Exchanger Assembly Heat Exchanger Assembly FLF0D6E FLR0D6E FLFD4E FLRD4E FLFD60E FLRD60E FLR40D60E 22 4-09 Primary Limit Cover 2 2 2 402-44 402-4 402-46 Primary Limit L0 Primary Limit L20 Primary Limit L 24 2-29 Primary Limit Bracket 2 2 2-4 -42-4 26 S-22 Side Angle Side Angle Side Angle Control Panel 2-9 Control Panel Cover 2 6-09 2.4 Feet Wire Channe l 29 64- Rear Heat Exchanger Support 0 0 2 2 2 2 2 4-40 4-49 2-0 2- S2-6 S2-6 S2-66 S2-69 S2-2 Front Heat Exchanger Support Front Heat Exchanger Support Base Base Burner Partition Burner Partition Burner Partition Burner Partition Burner Partition Table Continued on Page Manual 2-926C Page 4 of 4
CABINET and FUNCTIONAL COMPONENTS Table Continued from Page 4 N o. Part 4 4 4 4 4 S-4-4 S--4 S--4 9020-026 9020-0 9020-02 9020-02 9020-0 Vestibule Door Vestibule Door Vestibule Door AFG Oil Burner w/. GPH Nozzle AFG Oil Burner w/. GPH Nozzle AFG Oil Burner w/.00 GPH Nozzle AFG Oil Burner w/.00 GPH Nozzle AFG Oil Burner w/.2 GPH Nozzle FLF0D6E FLR0D6E FLFD4E FLRD4E FLFD60E FLRD60E 22-00 Bard Nameplate 6-26 Door Pull S4-090 S4-09 Front Cleanout Cover Front Cleanout Cover 69-2 Flue Box Door 9 S69-0 Flue Box Assembly 40 6- Base Channe l FLR40D60E Manual 2-926C Page of 4
CONTROL PANEL 2 4 6 9 SEP-4 Manual 2-926C Page 6 of 4
CONTROL PANEL N o. Part S-22 FLF0D6E Control Panel 2 6-66 Oil Furnace Blower Control /4" Standoff. dia x.6 dia. 4 4 4 4 4 4 4 4 64-04 Amp Fuse 6-0.2" Snap Bushing 2 2 2 2 2 2 2 6 2- Screw Type AB -6x/2" 2-06 Screw Type AB -6x/2" w/nibs -2 Control Panel Wrapper 9 40-04 Transformer 20/24V 40 VA 000-6 Wire Assembly FLR0D6E FLFD4E FLRD4E FLFD60E FLRD60E FLR40D60E Manual 2-926C Page of 4
BLOWER ASSEMBLY BLOWER ASSEMBLY 2 4 6 9 2 4 SEP-4 Manual 2-926C Page of 4
BLOWER ASSEMBLY N o. Part 02-0 2 04-4 Scew Type AB # 6x/ Blower Angl 2 2 2 2 2 2 2 4 e 44-2 44-29 Diffuser Diffuser FLF0D6E FLR0D6E FLFD4E FLRD4E FLFD60E FLRD60E FLR40D60E 4 2-9 Washe r 2-06 /4 20-/4 Type I Bolt 6 2-06 Screw Type AB # 6x/2 w/nibs 2-002 2-004 2-026 0-00 0-006 Capacitor.0 MFD 0V Capacitor. MFD 0 V Capacitor.0 MFD 0V Capacitor Bracket Capacitor Bracket 9 6-002 Capacitor Boot 2-04 2-09 2-0 -040 6-0 -00 Blower Wheel CW /2" -9DD Blower Wheel CCW /2" -DD Blower Wheel CW /2" -DD Motor / HP VCCW Speed Motor /2 HP VCW 4 Speed Motor /4 HP VCCW 4 Speed 2 620-04 Motor Mount Kit 90-009 Wire Ti e 4 2- Screw Type AB # 6x/ 2-0 -02 Blower Housing Blower Housing Blower Housing Part #2-00 includes housing, diffuser and blower wheel part #2-0. Manual 2-926C Page 9 of 4
BURNER ASSEMBLY BURNER ASSEMBLY 2 9 6 4 2 2 4 4 4 6 SEP-42 Manual 2-926C Page of 4
BURNER ASSEMBLY N o. Part 9020-04 9020-06 9020-0 9020-0 9020-0 AFG Burner w/genisys Primary. GPH 0 H AFG Burner w/genisys Primary.00 GPH 0 H AFG Burner w/genisys Primary. GPH 0 H AFG Burner w/genisys Primary.00 GPH 0 H AFG Burner w/genisys Primary.2 GPH 0 H 2 2- Screw Type AB # - 6x/2" 4-026 Inspection Door Cover Plate 4 2-06 Screw Type AB # - 6x/2" w/nibs 42-02 Inspection Door Hinge 6 6 9 9 92-0 92-0 S60-06 S60-0 40-9 40-99 090-04 090-0 Front Plate Gasket Front Plate Gasket Front Plate Assembly Front Plate Assembly Combustion Chamber Support Combustion Chamber Support Pyrolite Combustion Chamber Pyrolite Combustion Chamber FLF0D6E FLR0D6E FLFD4E FLRD4E FLFD60E FLRD60E 40-004 Stainless Steel Spring 2-4 Screw Type AB # - 6x" 2 2 S40-292 S40-02 Bracket Extension Bracket Extension 2-2 /4-20 Cage Nut 4 2-0 /4-20x/4 Hex Head Bolt 2-26 /4" Type "A" Washe r 4 4 4 4 4 4 4 6 6 2-29 2-02 Combustion Chamber Bracket Combustion Chamber Bracket FLR40D60E Manual 2-926C Page of 4
BURNER COMPONENTS 2 9 24 20 2 26 2 22 4 9 2 2 MIS-69 6 4 MIS-66 Manual 2-926C Page 2 of 4
BURNER COMPONENTS Bard Part 9022-04 9022-042 Supplier Part 60004 60006 Head (F4) Head (F6) FLR0D6E FLRD4E FLRD60E 2 9022-004 2600BK Air Tube & Flange Assembly 9022-00 9022-09 * 46U 0B Primary Control Primary Control (GeniSys) 4 9022-00 0 Bulkhead Fitting 9022-00 66 Connector Tub e 9022-02 244U " CleanCut" Oil Pump 9022-0 244 Coupling 9 9022-0 2999 Blower Wheel 9022-04 20R/2 PSC Motor / H.P. 9022-0 006Q CAD Cell 2 9022-02 Mounting Flange Gasket 9022-0 NL2YH FLR40D60E Nozzle Line Electrode Assembly 4 9022-0 0 Electrode Insulator Assembly 90-06 90-0 90-020 266 2 2 Nozzle. GPH 0 Degree A Nozzle.00 GPH 0 Degree A Nozzle.2 GPH 0 Degree A 6 9022-06 2U Nozzle Adapter 9022-02 4 Static Plate (-/") 9022-0 666 Bulkhead Fitting Locknut 9 9022-09 440 Solid State Ignite r 20 9022-06 4 Junction Box 2 9022-0 Power Cord 22 9022-0 2 Solenoid Valve Coil 2 9022-0 20 Solenoid Valve Cord 24 9022-09 0 Restrictor Baffle 2 9022-090 2 Air Guide 26 9022-09 04 Igniter Gasket Kit * Alternate Control supplied in some 200 & newer models. The 9020-09 Control replaces the 9020-00 Control in all models. Manual 2-926C Page of 4
BURNER COMPONENTS Bard Part 9022-04 9022-042 Supplier Part 60004 60006 Head (F4) Head (F6) 2 9022-004 2600BK Air Tube & Flange Assembly 9022-00 46U Primary Control 4 9022-00 0 Bulkhead Fitting 9022-00 66 Connector Tub e 9022-02 244U " CleanCut" Oil Pump 9022-0 244 Coupling 9 9022-0 2999 Blower Wheel 9022-04 20R/2 PSC Motor / H.P. 9022-0 006Q CAD Cell 2 9022-02 Mounting Flange Gasket 9022-04 NL90YH FLF0D6E FLFD4E FLFD60E Nozzle Line Electrode Assembly 4 9022-0 0 Electrode Insulator Assembly 90-06 90-0 266 2 Nozzle. GPH 0 Degree A Nozzle.00 GPH 0 Degree A 6 9022-06 2U Nozzle Adapter 9022-02 4 Static Plate (-/") 9022-0 666 Bulkhead Fitting Locknut 9 9022-09 440 Solid State Ignite r 20 9022-06 4 Junction Box 2 9022-0 Power Cord 22 9022-0 2 Solenoid Valve Coil 2 9022-0 20 Solenoid Valve Cord 24 9022-09 0 Restrictor Baffle 2 9022-090 2 Air Guide 26 9022-09 04 Igniter Gasket Kit Manual 2-926C Page 4 of 4