CTX Turret Series: alpha / beta / gamma

www.dmg.com DMG technologies for tomorrow CC Universal Turning Machines CTX Turret Series: alpha / beta / gamma

CTX Turret Series CTX gamma 1250 / 2000 / 3000 CTX gamma 1250 / 2000 / 3000: Turn mill center for turning lengths up to 118.1 The CTX gamma Series is designed specifically for large workpieces. The integrated main spindle with torque up to 1,622 ft. / lbs. (2,950 ft. / lbs. optional) and the large VDI 50 tool system, including block tool interfaces, are ideal for chuck and shaft machining. A Y-axis is also available for off-center drilling and milling operations. Highlights _ Optional main spindle ISM 127 Plus with 2,950 ft. / lbs. _ 12-pocket VDI 50 turret and 6 block tool interfaces _Optional Y-axis of ± 3.1 for complete machining of bar, shaft and chuck parts ø = 27.6, TL = 51.2 // 80.7 // 120.1

CTX Turret Series CTX gamma 1250 / 2000 / 3000 12 13 1 2 3 1 Steady rest machining for up to 18.1 diameter 2 Machining with Y-axis 3 CTX gamma 2000 with turret heavy cutting of a connecting rod for power plants using block tools

CTX Turret Series Control Technology More information at a glance DMG ERGOline control with a 19" screen. The DMG ERGOline control featuring a 19" screen and 3D simulation is available on the CTX Turret Series. The larger screen is easier to read, and increases efficiency with the integration of additional DMG SOFTkeys and advanced status information. Both the screen and operator console are adjustable. That is also true for the seat and mousepad. The key switch has been replaced with an intelligent chip-based DMG SMARTkey that offers many convenient features from machine operating modes to user-specific access privileges. 1

CTXTurretSeries Control Technology 14 15 Siemens with ShopTurn single-channel Heidenhain with DIPlus (TurnPlus optional) single-channel 1 19" screen with DMG SOFTkeys - Customizable shortcut keys for frequently used screen selections or operational sequences 2 DMG ERGOline Control functional with optional mousepad and blueprint holder; integrated seating 3+4 DMG ERGOline Control with DMG SMARTkey _ Direct programming _ 3D graphics including real-time simulation _ Improved screen design _ Signal lamp diagnosis for all drives _ Easiest graphical programming _ Operator graphics for fast setup _ Ethernet interface for fast data exchange _ Reliable setup with graphical support _ Graphical dialogue programming (structured machining time) _ 3D real-time simulation _Partialprogrammemory>1GB _ Tool file with 999 tools and 64 materials _ Tool wear monitoring _ Greatest operator convenience: Comprehensive cycle offerings _ Compatible with Heidenhain 1190 and 3190 controls 2 3 4

CTX Turret Series Performance Diagrams / Floor Plans / Technical Data 16 17 CTX alpha 500 Counter Spindle CTX beta 500 / 800 Main Spindle Power (hp.) Torque (ft. / lbs.) Power (hp.) Torque (ft. / lbs.) 21.7 16.9 P (S6) P (S1) 45.6 33.5 P(S6) P (S1) Md (S1) Md (S6) 45.7 35.4 Md (S1) Md (S6) 280.3 206.5 19.2 14.8 1.1 0.8 38.4 35.4 Speed (rpm.) Speed (rpm.) 140 1,350 2,000 10,000 2,500 6,000 Power (hp.) Torque (ft. / lbs.) 79.1 67.1 P(S3) Md (S3) P(S1) 2,950.2 2,507.7 5.6 4.8 Md (S1) 258.1 206.5 Speed (rpm.) 10 850 5,000 CTX gamma 1250 / 2000 / 3000 Main Spindle CTX gamma 1250 / 2000 / 3000 Optional Main Spindle Power (hp.) Torque (ft. / lbs.) 69.7 53.6 P (S6) P(S1) 1,622.6 1,253.9 6.7 4.3 Md (S6) Md (S1) 121.0 116.5 Speed (rpm.) 20 225 2,000 2,500 10,000

CTX Turret Series Performance Diagrams / Floor Plans / Technical Data Tool Turret / Work Areas CTX alpha, beta, gamma with a universal disc turret and a tailstock Tool Turret Work Area HY a A1 A B Z HZ SW ø A ø TK2 D2 D4 øtk d X C T HX T V D O D3 D1 L øb Y M G I L1 E F T R S U L K P Q W Tool reference point T Tool holder reference point M Machine zero point Tool Turret A B d D1 D2 D3 D4 TK HY L TK2 SW (a) CTX alpha 300 16.1 21.3 1.2 7.9 12.2 9.6 5.7 13.4 ±1.6 2.6 CTX alpha 500 16.1 21.3 1.2 7.9 12.2 9.6 5.7 13.4 ±1.6 2.6 CTX beta 500 19.7 27.6 1.6 16.1 15.0 9.4 7.0 16.5 ±2.4 2.6 CTX beta 800 19.7 27.6 1.6 16.1 15.0 9.4 7.0 16.5 ±2.4 2.6 CTX beta 1250 19.7 27.6 1.6 16.1 15.0 9.4 7.0 16.5 ±2.4 2.6 CTX gamma 1250 23.5 31.3 2.0 27.6 16.9 11.3 7.8 18.9 ±3.1 3.3 25.6 22.8 1.4 CTX gamma 2000 23.5 31.3 2.0 27.6 16.9 11.3 7.8 18.9 ±3.1 3.3 25.6 22.8 1.4 CTX gamma 3000 23.5 31.3 2.0 27.6 16.9 11.3 7.8 18.9 ±3.1 3.3 25.6 22.8 1.4 Work Area A A1 B C D E F G HX HZ I K L CTX alpha 300 6.5 10.8 4.7 1.9 2.6 7.9 3.7 3.0 7.5 13.2 0.7 24.4 12.2 CTX alpha 500 6.5 10.8 4.7 1.9 2.6 7.9 11.1 3.0 7.5 20.7 0.7 31.5 19.7 CTX beta 500 6.5 10.9 4.5 2.1 2.6 16.1 10.7 3.4 11.8 21.7 0.9 30.6 19.7 CTX beta 800 6.5 10.9 4.5 2.1 2.6 16.1 22.5 3.4 11.8 33.5 0.9 42.4 31.5 CTX beta 1250 6.5 10.9 4.5 2.1 2.6 16.1 38.4 3.4 11.8 51.2 0.9 60.1 49.2 CTX gamma 1250 11.8 27.6 2.6 2.4 3.3 27.6 31.5 4.8 19.5 51.8 1.4 63.0 45.7 CTX gamma 2000 11.8 27.6 2.6 2.4 3.3 27.6 61.0 4.8 19.5 81.3 1.4 92.5 75.2 CTX gamma 3000 11.8 27.6 6.5 2.4 3.3 27.6 97.8 8.1 19.5 120.7 1.4 131.5 112.0 O P Q R S T U V W X Y Z CTX alpha 300 14.6 2.6 0.3 0.2 1.0 1.0 0.1 3.9 13.2 3.9 19.7 7.7 17.9 CTX alpha 500 21.7 2.6 0.3 0.2 1.0 1.0 0.1 3.9 13.2 3.9 19.7 7.7 25.4 CTX beta 500 19.7 3.0 1.6 1.2 0.1 5.9 18.9 4.0 31.3 7.9 26.2 CTX beta 800 31.5 3.0 1.6 1.2 0.1 5.9 18.9 4.0 31.3 7.9 38.0 CTX beta 1250 49.2 3.0 1.6 1.2 0.1 5.9 18.9 5.8 31.3 7.9 55.7 CTX gamma 1250 45.7 3.7 0.8 0 1.6 2.4 1.6 7.9 26.6 7.1 27.6 11.8 54.3 CTX gamma 2000 75.2 3.7 0.8 0 1.6 2.4 1.6 7.9 26.6 7.1 27.6 11.8 83.9 CTX gamma 3000 112.2 3.7 0.8 0 1.6 2.4 1.6 7.9 26.6 7.1 27.6 11.8 127.2

CTX alpha 300 GILDEMEISTER CTX Turret Series Performance Diagrams / Floor Plans / Technical Data Floor Plans CTX alpha / beta Front View Top View L1 L2 E A B E A C D Machine A B C D E L1 L2 CTX alpha 300 71.2 40.0 98.8 67.3 48.0 167.7 128.5 CTX alpha 500 71.2 40.0 98.8 67.3 48.0 175.1 136.4 CTX beta 500 78.3 40.9 105.6 73.8 48.0 176.1 152.2 CTX beta 800 78.3 40.9 105.6 73.8 48.0 187.9 164.0 CTX beta 1250 78.3 40.9 107.1 73.8 48.0 211.5 189.6 CTX gamma Front View Top View L2 L1 1) B C D Machine A B C D E L1 L2 CTX gamma 1250 101.6 50.4 135.2 102.7 49.2 269.8 225.1 CTX gamma 2000 101.6 50.4 135.2 102.7 49.2 299.3 254.6 CTX gamma 3000 101.6 50.4 135.2 102.7 49.2 366.4 320.5 1) CTX gamma 1250 with the workspace door on the left

CTXTurretSeries Performance Diagrams / Floor Plans / Technical Data 20 21 CTX beta 800 Machining of a pulley.

CTX Turret Series Performance Diagrams / Floor Plans / Technical Data Technical Data Machine type Work area Max. swing diameter Max. turning diameter Traverse path (X) Vertical path (Y)* Longitudinal path (Z) Main spindle Spindle head (flat flange) Bar passage Spindle diameter in front bearing Chuck* Drive power (40 / 100% DC) Max. torque (40 / 100% DC) Max. speed Feed drive AC, Slide 1, Rapid traverse X / Y* / Z Tool holders (turret, above) umber of tool stations umber of driven tool stations Shank diameter (DI 69880) Drive power (40% DC) Max. torque (40% DC) Max. speed Tailstock Tailstock travel (C controlled, mechatronic) Life center reception Max. tailstock power Machine weight with control cabinet hp. (AC) ft. / lbs. rpm. ipm. hp. ft. / lbs. rpm. MK lbf. lbs. Controls DMG ERGOline Control with 19" screen DMG exclusively recommends

CTXTurretSeries Performance Diagrams / Floor Plans / Technical Data 24 25 CTX gamma 1250 CTX gamma 2000 CTX gamma 3000 35.4 35.4 35.4 27.6 27.6 27.6 19.5 19.5 19.5 ±3.1 ±3.1 ±3.1 51.8 81.3 120.7 8.7h5 (A15)* 8.7h5 (A15)* A15 4.0 4.0 6.3 (8.7)* 6.3 (8.7)* 8.7 15.7 / 19.7 12.4 19.7 19.7 / 24.8 15.7 / 19.7 12.4 19.7 19.7 / 24.8 15.7 24.8 69.7 / 53.6 (60.3 / 46.9)* (79.1 / 67.1)* 69.7 / 53.6 (60.3 / 46.9)* (79.1 / 67.1)* 69.7 / 53.6 (79.1 / 67.1)* 1,622.6 / 1,253.9 (2,950.2 / 2,507.7)* 1,622.6 / 1,253.9 (2,950.2 / 2,507.7)* 1,622.6 / 1,253.9 (2,950.2 / 2,507.7)* 2,500 (2,000)* 2,500 (2,000)* 2,500 (2,000)* 1,574.8 / 1,102.4 / 1,181.1 1,574.8 / 1,102.4 / 1,181.1 1,574.8 / 1,102.4 / 1,181.1 12 + 6 block tool (16)* 12 + 6 block tool (16)* 12 + 6 block tool 12 (16)* 12 (16)* 12 2.0 (1.6)* 2.0 (1.6)* 2.0 29.9 29.9 29.9 52.4 52.4 52.4 3,000 3,000 3,000 45.7 1) 75.2 1) 112.2 1) 6 6 6 4,046.6 4,046.6 5,620.2 30,864.7 40,785.5 52,910.9 Siemens 840D, Heidenhain Plus it * Optional; 1) C controlled, mechatronic