MATERIAL LIST SPECIFIC TO PART #05724

PD2C HOIST MATERIAL LIST SPECIFIC TO PART #05724 LIT2457-2009 Copyright 2009 PACCAR Winch Division All Rights Reserved

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MODEL NUMBER AND SERIAL NUMBER When information on a hoist is needed always refer to the model number and serial number. Both are located on the motor side end plate as indicated MODEL NUMBER AND SERIAL NUMBER EXPLANATION OF M0DEL NUMBER PD 2 C - SPL - 2 080-02UL POWER DRUM MAX RATING DESIGN SERIES SPECIAL GEAR RATIO MOTOR SIZE PD DESIGNATES POWER DRUM SERIES HOIST 2 DESIGNATED 2,000 LB FIRST LAYER LINE PULL C DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES SPL DESIGNATES SPECIAL DESIGN VARIANT 2 DESINGATES TOTAL GEAR REDUCTION (2:) 080 DESIGNATES HYDRAULIC MOTOR DISPLACEMENT (8.0 IN. CU/REV) 02UL DESIGNATES THE DRUM SIZE RECOMMENDED PLANETARY GEAR OIL PREVAILING AMBIENT TEMPERATURE DRUM SIZE Oil Capacities - 02UL drum - 6 Pints (2.8 L) Capacity is approximate. Fill hoist to center of sight gauge in support endplate with drum in a horizontal position o F-40-30 -20-0 0 0 20 30 40 50 60 70 80 90 00 0 20 30 o F MOBILGEAR 600 XP 50 OR EQUIVALENT AGMA 4 EP, ISO VG 50 MOBILGEAR SHC 50 SYNTHETIC OR EQUIVALENT MOBILGEAR 600 XP 220 OR EQUIVALENT AGMA 5 EP, ISO VG 220 o C-40-30 -20-0 0 0 20 30 40 50 o C i NOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING. Planetary hoists are factory filled with Mobilgear 600 XP 50, or equivalent. Consult your oil supplier for other equivalent oils if required. Mobil Shell Chevron Texaco Mobilgear 600 XP 50 Omala 50 Gear Compounds EP 50 Meropa 50 Mobilgear 600 XP 220 Omala 220 Gear Compounds EP 220 Meropa 220 3

MAIN ASSEMBLY B A 4

MAIN ASSEMBLY Item Description Part QTY BRAKE CYLINDER 00035 2 SEAL 25642 3 PRESSURE PLATE STAMPING 25635 4 PISTON BACKUP RING 25636 5 DIE SPRING 25644 2 6 DISC-FRICTION 2036 7 7 BRAKE DISK 00027 8 8 SIDEPLATE, MOTOR 06537 9 SIDEPLATE, SUPPORT 06466 0 PRIMARY PLANET CARRIER 2575 PLANET GEAR 26280 3 2 PRIMARY PLANET GEAR SHAFT 2564 3 3 ROLLER BEARING 2475 3 4 BEARING RACE 2536 6 5A SPIROL PIN 243 3 5B PIN-SPIROL 23584 3 6 PLANET CARRIER 25602 7 PLANET GEAR 26279 3 8 PLANET GEAR SHAFT 2563 3 9 ROLLER BEARING 25292 6 20 BEARING SPACER 25443 3 2 THRUST WASHER 24306 6 22 BASE 26344 23 BEARING SUPPORT 06459 24 CABLE DRUM 2558 25 CABLE DRUM CLOSURE 26763 26 BALL BEARING 240 2 27 OIL SEAL 2409 28 O-RING 2033 29 SEAL-OIL 2288 Item Description Part QTY * PRIMARY PLANET CARRIER ASSY 8805 * OUTPUT PLANET CARRIER ASSY 8804 * BRAKE CYL ASSY - 2 BOLT A 82268 * SPRAG CLUTCH ASSY 876 ** = not sold separately * = assembly part number Use Seal Kit #675 Item Description Part QTY 3 THRUST WASHER 4028 32 MOTOR SUPPORT 00097 33 O-RING 22586 34 SUN GEAR 25608 35 PRIMARY SUN GEAR 2574 36 SPACER 25637 37 PRIMARY SPACER 25729 38 SPACER, OUTPUT 25638 39 SPACER 26223 40 CAPSCREW 0474 6 4 LOCKWASHER 026 8 42 CAPSCREW 29855 4 43 THRUST WASHER 4029 44 O-RING PLUG 3386 45 PLUG,O-RING FLUSH 324 46 RELIEF VALVE 8062 47 O-RING 2498 48 BACK-UP RING 25643 49 OUTER BRAKE RACE ** 50 INNER BRAKE RACE ** 5 SPRAG BEARING ** 2 52 THRUST BEARING 2458 2 53 SNAP RING 2034 2 54 SPRAG CLUTCH ** 55 RETAINING RING 24506 57 CABLE WEDGE 4030 70 CAPSCREW 0334 6 74 LOCKWASHER 278 32 79 CAPSCREW 04322 4 99 SPRING SPACER 00200 5

Item * 033 046 058 062 063 064 065 066 067 068 069 Description HYD MOTOR SUB-ASSY O-RING RELIEF VALVE CAPSCREW HYD MOTOR BRAKE VALVE BLOCK COUNTERBALANCE CARTRIDGE SWIVEL NUT 90 DEG. ELBOW HOSE ASSY ADAPTER ADAPTER CAPSCREW Part QTY 6730 22586 8062 2908 2 2624 2625 2626 2640 25750 25864 3284 29630 3 MOTOR GROUP 6

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English to Metric METRIC CONVERSION TABLE LINEAR Metric to English inches (in.) X 25.4 = millimeters (mm) millimeters (mm) X 0.3937 = inches (in.) feet (ft.) X 0.3048 = meters (m) meters (m) X 3.28 = feet (ft.) miles (mi.) X.6093 = kilometers (km) kilometers (km) X 0.624 = miles (mi.) inches 2 (sq.in.) X 645.5 = millimeters 2 (mm 2 ) millimeters 2 (mm 2 ) X 0.00055 = inches 2 (sq.in.) feet 2 (sq.ft.) X 0.0929 = meters 2 (m 2 ) meters 2 (m 2 ) X 0.764 = feet 2 (sq.ft.) AREA VOLUME inches 3 (cu.in.) X 0.0639 = liters (l) liters (l) X 6.024 = inches 3 (cu.in.) quarts (qts.) X 0.94635 = liters (l) liters (l) X.0567 = quarts (qts.) gallons (gal.) X 3.7854 = liters (l) liters (l) X 0.2642 = gallon (gal.) inches 3 (cu.in.) X 6.39 = centimeters 3 (cc) centimeters3 (cc) X 0.0602 = inches 3 (cu.in.) feet 3 (cu.ft.) X 28.37 = liters (l) liters (l) X 0.0353 = feet 3 (cu.ft.) feet 3 (cu.ft.) X 0.02832 = meters 3 (m 3 ) meters3 (m3) X 35.35 = feet 3 (cu.ft.) fluid ounce (fl.oz.) X 29.57 = millileters (ml) milliliters (ml) X 0.0338 = fluid ounce (fl.oz.) MASS ounces (oz.) X 28.35 = grams (g) grams (g) X 0.03527 = ounces (oz.) pounds (lbs.) X 0.4536 = kilograms (kg) kilograms (kg) X 2.2046 = pounds (lbs.) tons (2000 lbs.) X 907.8 = kilograms (kg) kilograms (kg) X 0.0002 = tons (2000 lbs.) tons (2000 lbs.) X 0.9078 = metric tons (t) metric tons (t) X.023 = tons (2000 lbs.) tons (long) (2240 lbs.) X 03.05 = kilograms (kg) kilograms (kg) X 0.000984 = tons (long) (2240 lbs.) PRESSURE inches Hg (60 o F) X 3600 = kilopascals (kpa) kilopascals (kpa) X 0.296 = inches Hg (60 o F) pounds/sq.in. (PSI) X 6.895 = kilopascals (kpa) kilopascals (kpa) X 0.45 = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X 0.0703 = kilograms/sq.cm. (kg/cm 2 ) kilograms/sq.cm. (kg/cm2) X 4.22 = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X 0.069 = bars bars X 4.5 = pounds/sq.in. (PSI) inches H 2O (60 o F) X 0.2488 = kilopascals (kpa) kilopascals (kpa) X 4.093 = inches H 2O (60 o F) bars X 00 = kilopascals (kpa) kilopascals (kpa) X 0.0 = bars POWER horsepower (hp) X 0.746 = kilowatts (kw) kilowatts (kw) X.34 = horsepower (hp) ft.-lbs./min. X 0.0226 = watts (W) watts (W) X 44.25 = ft.-lbs./min. TORQUE pound-inches (in.-lbs.) X 0.298 = newton-meters (N-m) newton-meters (N-m) X 8.85 = pound-inches (in.lbs.) pound-feet (ft.-lbs.) X.3558 = newton-meters (N-m) newton-meters (N-m) X 0.7376 = pound-feet (ft.-lbs.) pound-feet (ft.-lbs.) X.383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X 7.233 = pound-feet (ft.-lbs.) VELOCITY miles/hour (m/h) X 0.298 = kilometers/hour (km/hr) kilometers/hour (km/hr) X 0.624 = miles/hour (m/h) feet/second (ft./sec.) X 0.3048 = meter/second (m/s) meters/second (m/s) X 3.28 = feet/second (ft./sec.) feet/minute (ft./min.) X 0.3048 = meter/minute (m/min) meters/minute (m/min) X 3.28 = feet/minute (ft./min.) TEMPERATURE o Celsius = 0.556 ( o F - 32) o Fahrenheit = (.8 X o C) + 32 COMMON METRIC PREFIXES mega (M) =,000,000 or 0 6 deci (d) = 0. or 0 - kilo (k) =,000 or 0 3 centi (c) = 0.0 or 0-2 hecto (h) = 00 or 0 2 milli (m) = 0.00 or 0-3 deka (da) = 0 or 0 micro (m) = 0.000.00 or 0-6 8