GRUNDFOS ALLDOS DISINFECTION ALLDOS DISINFECTION SYSTEMS with Chlorine Dioxide 1 GRUNDFOS ALLDOS DISINFECTION
Content Page Oxiperm 164 D 5 to 2000 g/h for diluted chemicals 8 13 5 7 3 6 9 1 10 2 5 4 Oxiperm 164 C 150 to 2500 g/h for concentrated chemicals 7 3 8 6 13 9 6 1 10 2 5 4 Oxiperm 164 C 4 to 10 kg/h Technical data 1 Oxiperm 164 C/ 164 D electronics 9 Schut-off valve for bypass water extraction (by customer) 2 Connection for bypass water input Note: for operation with solenoid valve the customer has 3 Connection for the ClO 2 solution line output to the injection unit to provide a pipe disconnector (to DVGW, W624) 4 Suction line for the HCl dosing pump 10 Exhaust system for supporting rack (option) 5 Suction line for NaCLO 2 dosing pump 11 Pressure loading valves (by customers) for system back- 6 Schut-off valve (by customer) pressures < 1 bar 7 Sample extraction (by customer) 12 Inductive flowmeter 4-20 ma or contact water meter for 8 Check valve (by customer), for operation with an internal bypass proportional control of the system pump 13 Flow meter
Applications Chlorine dioxide disinfection systems can be used for various purposes: Drinking water The most important application area for chlorine dioxide disinfection systems is in the drinking water sector, including the disinfection of raw water as well as the final disinfection after treatment process. Process water disinfection Chlorine dioxide can also be used for disinfection of process water to ensure that microbial contamination transmission from water is minimized. Cooling water treatment By disinfecting the cooling water you remove microorganisms that can affect the system. Waste water disinfection Waste water disinfection includes disinfection of industrial waste water and municipal waste water. It protects the public from potential exposure to pathogenic microorganisms that would otherwise be present in wastewater. Food & Beverage Industry Chlorine Dioxide disinfection can be used in the Food & Beverages Industry to extend the shelf life of the products. 3 GRUNDFOS ALLDOS DISINFECTION
Oxiperm 164 D 5 to 2000 g/h C1 C A B M H G E F D C2 K L HCl Dimensions A B C D E F G H K L M Connections C1 und C2 Type 700 650 40 90 800 760 230 148 148 410 Ø 9 DN 20 164-005D 700 650 40 90 800 760 230 148 148 410 Ø 9 DN 20 164-010D 700 650 40 90 800 760 230 148 148 410 Ø 9 DN 20 164-030D* 700 650 40 90 800 760 230 148 148 410 Ø 9 DN 20 164-120D* 700 650 40 90 800 760 230 148 148 410 Ø 9 DN 20 164-220D* 760 700 70 90 1.010 970 260 127 173 460 Ø 11 DN 20 164-350D 760 700 70 90 1.010 970 260 127 173 460 Ø 11 DN 20 164-700D 760 700 70 90 1.010 970 260 127 173 460 Ø 11 DN 20 164-1000D 760 700 70 90 1.300 1.260 260 127 173 460 Ø 11 DN 20 164-1500D 760 700 70 90 1.300 1.260 260 127 173 460 Ø 11 DN 20 164-2000D *) These systems are also available as front installation variants. Their designation is 164-xxxDFI System types Cl2 preparation capacity **) P max (bar) Consumption of components (in l/h*) g/h 50 Hz 60 Hz HCl continuous operation Consumption of bypass water (l/h) (input pressure < P max ) batch operation ***) 1 g/l 3 g/l Weight (kg) Type 5 7 7 0,12 420 10 6 (1 g/l) 35 164-005D* 10 7 6 0,24 420 20 5 35 164-010D* 30 10 10 0,7 420 29 9 33 164-030D 120 9 6 2,9 420 115 35 34 164-120D 220 7 7 5,2 420 210 63 34 164-220D 350 9 9 8,3 420 334 101 57 164-350D 700 9 9 16,5 900 667 201 62 164-700D 1.000 9 9 24 900 952 286 66 164-1000D 1.500 9 9 35 900 1.430 430 76 164-1500D 2.000 9 6 48 900 1.904 571 82 164-2000D *) These systems are also available as front installation variants. Their designation is 164-xxxDFI **) At 60 Hz the dosing pumps perform 20% more than at 50 Hz, which increases preparation capacity and components consumption. ***) In batch operation the concentration is freely adjustable between 0,5 and 3,3 g/l Measurements in mm
2 3 9 10 11 12 13 Oxiperm 164 C 150 to 2500 g/h C1 C A B M H G E F C2 D K L HO 2 HCl Dimensions A B C D E F G H L M Connections C1 und C2 Type 820 760 60 120 1.340 1.300 250 147 470 Ø 11 DN 20 164-150C 820 760 60 120 1.340 1.300 250 147 470 Ø 11 DN 20 164-450C 820 760 60 120 1.340 1.300 250 147 470 Ø 11 DN 20 164-750C 850 790 60 120 1.360 1.420 270 137 490 Ø 11 DN 20 164-1300C 850 790 60 120 1.360 1.420 270 137 510 Ø 11 DN 20 164-2500C System types Cl 2 preparation capacity *) P max (bar) Consumption of components in l/h*) g/h 50 Hz 60 Hz HCl dil. H 2 O continuous operation Consumption of bypass water (l/h) (input pressure < P max ) batch operation **) 1 g/l 3 g/l Weight (kg) Type 150 9 6 1,0 5,5 420 148 48 58 164-150C 450 9 6 2,8 16 420 445 145 62 164-450C 750 9 6 4,8 27 900 741 241 68 164-750C 1.300 9 6 8,2 46 900 1.284 417 90 164-1300C 2.500 10 6 16,0 90 900 2.468 802 110 164-2500C *) At 60 Hz the dosing pumps perform 20% more than at 50 Hz, which increases preparation capacity and components consumption. **) In batch operation the concentration is freely adjustable between 0,5 and 3,3 g/l. Above 2 g/l the system operates at full capacity. From 2 down to 0,5 g/l the system reduces the capacity continuously Measurements in mm 5 GRUNDFOS ALLDOS DISINFECTION
Oxiperm 164 C 4 to 10 kg/h Front view View left side B G F F D A O M L Top view View right side K N K H E C Dimensions A B C D E F G H K L M N O Connections C1 und C2 Type bypass ClO 2 HCl, exhaust injector 1660 1800 1150 1600 804 280 900 282 180 780 100 150 260 DN 25 DN 32 DN 20 DN 25 164-4000C 1660 1800 1150 1600 804 280 900 282 180 780 100 150 260 DN 25 DN 32 DN 20 DN 25 164-6000C 1800 1800 1350 1740 1044 280 900 282 180 920 100 150 260 DN 32 DN 40 DN 20 DN 25 164-7500C 1800 1800 1350 1740 1044 280 900 282 180 920 100 150 260 DN 32 DN 40 DN 20 DN 25 164-10000C System types ClO 2 preparation cap. *) Consumption of components *) in l/h max operating pressure 5 bar kg/h HCl bypass dilution exhaust injector Consumption of process water in l/h Weight Type total consumption **) for 3 g/l in the batch tank for 2 g/l in the batch tank 4 24 1.150 140 1.400 2.690 3.400 225 164-4000C 6 37 1.720 215 1.900 3.835 4.900 245 164-6000C 7,5 47 2.150 265 2.300 4.715 6.000 290 164-7500C 10 63 2.860 355 3.100 6.315 8.000 315 164-10000C (kg)
Technical data Adjustment of the preparation capacity Protection level Admissible concentration of chemicals Admissible ambient temperature operation water temperature chemicals temperature Admissible relative air humidity Manual by menu-controlled operator prompting, automatic by input signal IP 65 electronics, dosing pumps, solenoid valve, flowmeter IP 44 bypass pump P 67 dosing controller HCl HCl 5 to 40 C 2 to 30 C 2 to 30 C max. 80% at 40 C, not condensing 9 percent by weight 7,5 percent by weight 30 percent by weight 24.5 percent by weight for diluted version for concentrated version Connection dilution water inlet PVC pipe DN 20 Connection ClO 2 solution PVC pipe DN 20 Connection for 4-10 kg/h water supply chemicals ClO 2 solution Safety equipment Material PVC pipe PVC pipe PVC pipe Parallel monitoring of capacity via dosing controller and internal Hall sensor signal for all dosing pumps Monitoring of bypass water volume via impeller type flowmeter Monitoring of capacity (water, chemicals) via MIN/MAX contacts Additional monitoring of pre-dilution (water) via impeller type flowmeter Supporting rack Mounting parts Reactor Post mixer Pipes Gaskets DN 25 or DN 32 DN 20 DN 32 or DN 40 for Oxiperm 164 D 5 to 2000 g/h for Oxiperm 164 D 4-10 kg/h PP stainless steel grey PVC, lacquered stainless steel grey PVC grey PVC FPM/PTFE Electrical and electronic data Mains voltage 110 V / 60 Hz or 230 V / 50 Hz Power consumption Analog inputs Digital inputs Analog outputs Potential-free outputs Up to 220 g/h From 350 g/h Up to 750 g/h 1.300 g/h 2.500 g/h 4-6 kg/h 7,5-10 kg/h approx. 300 VA approx. 650 VA approx. 550 VA approx. 900 VA approx. 1.100 VA approx. 400 VA approx. 500 VA 0(4) - 20 ma input or free configuration, charge 50 Ohm Contact water meter, 1 to 45 pulses/sex. for control *) MIN contact for main water Remote On/Off Error gas warning unit Preparation tank ClO 2 : overflow, MAX, MIN, dry run 0(4) - 20 ma output or free configuration, max. loop resistance 500 Ohm Error messages Pre-alert: chemicals empty Dry run ClO 2 solution tank Automatic/manual operation, max. charge 250 V, 6 A, max. 550 VA *) Note: the size of the water meter (pulses/l) has to be calculated depending on flow (1 to 45 pulses /sec.) PLC, S7 4-line plain text display Menu-controlled operator prompting Flow-scheme with LED display showing mode and error signal Versions Check valve (reactor) System backpressure less than 3 bars System backpressure more than 3 bars Options With solenoid valve, with or without exhaus system For batch operation, with or without exhaus system With internal centrifugal pump, with or with out exhaust system With external centrifugal pump, with or without exhaust system Bus system Profibus DP module Ethernet TCP/IP module Modbus (RS 232 / RS 485) Operating language Preset at the factory, changeable German, English, French, Spanish Italian 7 GRUNDFOS ALLDOS DISINFECTION
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