AND PARTSLISTS WATERJET INSTALLATION LJ 120 E Austal 294 & 295 Manual number PAAI004023 Revision A Release 2006-10-13
REV. A 1. AND PARTSLISTS HRG PRINTED 2006-10-13 PAGE 1
AND PARTSLISTS REV. A Partslist No Item LJ 120 E Drawing Page P00 GENERAL ARRANGEMENT WATER- JET INSTALLATION -- PAAI002519 PAAI003769 1/4 P01 WATERJET ASSEMBLY 4 PAAI003769 2/4 PAAI003769 3/4 PAAI003769 4/4 P011 STATOR ASSEMBLY 5 -- P012 JETAVATOR ASSEMBLY 6 -- P013 JETAVATOR MOUNTING 7 -- P014 HYDRAULIC HOSE MOUNTING 8 -- P015 MANIFOLD ASSEMBLY 9 DAAK000146 P02 SHAFTING ARRANGEMENT 10 -- P021 SHAFT ASSEMBLY 11 U000001741 P022 SHAFT SEAL ASSEMBLY 12 PAAI002562 P023 P023 THRUST BEARING BLOCK ASSEM- BLY THRUST BEARING BLOCK MOUN- TING 13 U000003405 13 U000003521 P024 COUPLING MOUNTING 15 PAAI002289 P026 SPEED TRANSDUCER MOUNTING 16 U000001968 P027 CURRENT COLLECTOR MOUNTING 17 U000003238 P03 HYDRAULIC SYSTEM 18 -- P031 HYDRAULIC SYSTEM 19 DAAK001190 P031.001 HYDRAULIC POWERPACK -- PAAI007016 HRG PRINTED 2006-10-13 PAGE 2
AND PARTSLISTS REV. A P031.001 HYDRAULIC POWERPACK ELEC- TRIC DIAGRAM -- DAAK001215 P032 LUBRICATION SYSTEM 20 DAAK001191 P032.001 LUBRICATION SYSTEM ASSEMBLY -- PAAI007018 P032.001 LUBRICATION SYSTEM ELECTRIC DIAGRAM -- DAAK001216 P032.002 LUBRICATION PUMP UNIT -- PAAI007021 P04 SHIP INTERFACING COMPONENTS 21 -- P041 SEAT RING MOUNTING 22 -- P043 WATERJET ASSEMBLY MOUNTING 23 -- P044 FEEDBACK CABLE MOUNTING 24 -- P045 FEEDBACK UNIT ASSEMBLY 25 U000001388 P21 NEWBUILD TOOLS 27 -- P21.001 TOOLS 28 -- P21.002 MOUNTING CONSUMABLES 29 -- P22 NEWBUILD SPARES 30 -- P22.001 SPARES 31 -- P61 SHIP INTERFACING -- PAAI002512 P71 SHAFT MOUNTING -- U000002974 P72 STATOR NUTS TIGHTENING INSTRUCTION -- U000001474 P73 COOLING WATER INSTRUCTION -- U000002518 P81 P82 SHAFT SLEEVE MOUNTING INSTRUCTION IMPELLER MOUNTING INSTRUC- TION -- U000000299 -- U000002035 P91 PAINT INSTRUCTION -- J000002335 HRG PRINTED 2006-10-13 PAGE 3
NAME P01 - WATERJET ASSEMBLY WATERJET ASSEMBLY 1/4 WATERJET ASSEMBLY 2/4 PARTSLIST PAAI003287 WATERJET ASSEMBLY 3/4 WATERJET ASSEMBLY 4/4 11 1 PAAI002797/- Stator assembly 1390x1910x1910 12 1 PAAI002879/A Jetavator assembly 2050x1300x1575 13 1 PAAI002923/A Jetavator mounting 14 1 PAAI003621/- Hydraulic hose mounting 15 1 PAAI003288/A Manifold assembly 310x105x153 HRG AND PARTSLISTS PAGE 4
NAME P011 - STATOR ASSEMBLY WATERJET ASSEMBLY 1/4 WATERJET ASSEMBLY 2/4 PARTSLIST PAAI002797 WATERJET ASSEMBLY 4/4 20 1 PAAI002687/- Stator bowl 1.4404 X2CrNiMo17 12 2 1910x1910x1388 30 4 J000002227/A Hexagon head screw plug 1.4462 X2CrNiMoN22 5 3 G 1 Inch 31 4 W007375043/- Plain washer 1.4401 X5CrNiMo17 12 2 I.D. 37,0/ 66,0X 5,0 32 4 U000001325/- Hexagon head screw 1.4401 X5CrNiMo17 12 2 M36X 30 35 1 U000001747/A Bearing 1.4404 X2CrNiMo17 12 2 DIA.390/230 L= 690 36 12 W007100387/- Hexagon head screw 1.4401 X5CrNiMo17 12 2 M20X 50 37 2 W007024300/- Seamless O-ring LD.0501 NBR 70 Shore I.D. 278,77X 5,33 39 1 W084810475/- Unhardened parallel pin 1.4401 X5CrNiMo17 12 2 DIA.12,0 m6 X 36 40 1 PAAI003129/- Fairing cover 1.4404 X2CrNiMo17 12 2 Dia.254 H=681 41 24 W084809454/- Hexagon socket head cap screw 1.4401 X5CrNiMo17 12 2 M12X 25 50 6 W008997161/- Zinc anode LD.0225 Zn 32X 76 L=300 51 12 W007375055/- Plain washer 1.4401 X5CrNiMo17 12 2 I.D. 10,5/ 21,0X 2,0 52 12 W084811338/- Hex. nut w. nylon locking ring 1.4401 X5CrNiMo17 12 2 M10 55 1 U000003895/A Type shield 1.4401 X5CrNiMo17 12 2 90x45 56 4 W005903834/- Blind rivet 1.4401 X5CrNiMo17 12 2 DIA. 3 L= 6 HRG AND PARTSLISTS PAGE 5
NAME P012 - JETAVATOR ASSEMBLY WATERJET ASSEMBLY 1/4 WATERJET ASSEMBLY 2/4 PARTSLIST PAAI002879 WATERJET ASSEMBLY 3/4 WATERJET ASSEMBLY 4/4 55 1 U000003895/A Type shield 1.4401 X5CrNiMo17 12 2 90x45 56 4 W005903834/- Blind rivet 1.4401 X5CrNiMo17 12 2 DIA. 3 L= 6 57 4 W008997161/- Zinc anode LD.0225 Zn 32X 76 L=300 58 8 W007375055/- Plain washer 1.4401 X5CrNiMo17 12 2 I.D. 10,5/ 21,0X 2,0 59 8 W084811338/- Hex. nut w. nylon locking ring 1.4401 X5CrNiMo17 12 2 M10 60 1 PAAI002800/- Jetavator 1.4404 X2CrNiMo17 12 2 1865x1290x1545 70 1 U000004037/A Reversing plate 1.4404 X2CrNiMo17 12 2 1365X1058X1498 71 2 U000001752/- Pin 1.4462 X2CrNiMoN22 5 3 DIA.138 L= 142 72 2 W084825597/- Bearing bush LD.0643 Fenolhars DIA.135/120X 60 73 4 U000001979/- Bearing ring 2.1052.03 GZ-CuSn12 DIA.180/122X 10 74 2 U000001974/- Fixation plate 1.4401 X5CrNiMo17 12 2 DIA.180X20 75 8 W007100386/- Hexagon head screw 1.4401 X5CrNiMo17 12 2 M16X 40 76 2 J000002240/- Locking plate 1.4404 X2CrNiMo17 12 2 DIA. 70X 4 87 2 J000002245/- Fixation plate 1.4401 X5CrNiMo17 12 2 40X10 L=140 88 2 J000002246/- Locking plate 1.4401 X5CrNiMo17 12 2 40X 2 L=140 89 4 W005904711/A Hexagon head screw 1.4401 X5CrNiMo17 12 2 M16X 30 90 1 PAAI002892/A Hydraulic cylinder Dia.140/70 Stroke=482 91 2 U000001753/- Pin 1.4462 X2CrNiMoN22 5 3 DIA. 76 L= 210 93 2 J000002247/B Bearing ring 2.1052.03 GZ-CuSn12 DIA.120/ 76X 15 97 3 U000001370/- Electric cable 1.4401 X5CrNiMo17 12 2 DIA. 4 L= 500 98 6 W007100556/- Hexagon head screw 1.4401 X5CrNiMo17 12 2 M 8X 16 99 12 W007375045/- Plain washer 1.4401 X5CrNiMo17 12 2 I.D. 8,4/ 16,0X 1,6 HRG AND PARTSLISTS PAGE 6
NAME P013 - JETAVATOR MOUNTING WATERJET ASSEMBLY 1/4 WATERJET ASSEMBLY 3/4 PARTSLIST PAAI002923 61 2 U000001751/- Steering pin 14.462 DIA.205/ 40 L=215 62 2 W084825596/- Bearing bush LD.0643 Fenolhars DIA.145/130X110 63 2 U000001978/- Bearing ring 2.1052.03 GZ-CuSn12 DIA.200/135X 15 65 16 W007100386/- Hexagon head screw 1.4401 X5CrNiMo17 12 2 M16X 40 66 8 U000001981/- Locking plate 1.4404 X2CrNiMo17 12 2 15X 4 L= 50 80 2 PAAI002932/A Hydraulic cylinder Dia.100/63 Stroke=516 81 2 U000002290/- Pin 1.4462 X2CrNiMoN22 5 3 DIA. 65 L=145 82 2 PAAI002948/- Pin 1.4462 X2CrNiMoN22 5 3 Dia.65 L=175 83 6 U000002314/- Bearing ring 2.1052.03 GZ-CuSn12 DIA.110/ 66X 8 84 4 J000001972/- Fixation plate 1.4404 X2CrNiMo17 12 2 30X 8 L=100 85 4 J000001973/- Locking plate 1.4401 X5CrNiMo17 12 2 30X 1 L=100 86 8 W007100547/- Hexagon head screw 1.4401 X5CrNiMo17 12 2 M12X 25 97 4 U000001370/- Electric cable 1.4401 X5CrNiMo17 12 2 DIA. 4 L= 500 98 8 W007100556/- Hexagon head screw 1.4401 X5CrNiMo17 12 2 M 8X 16 99 16 W007375045/- Plain washer 1.4401 X5CrNiMo17 12 2 I.D. 8,4/ 16,0X 1,6 HRG AND PARTSLISTS PAGE 7
NAME P014 - HYDRAULIC HOSE MOUNTING WATERJET ASSEMBLY 1/4 WATERJET ASSEMBLY 4/4 PARTSLIST PAAI003621 105 4 PAAI003663/- Hydraulic hose 1.4401 X5CrNiMo17 12 2 G 3/4 '' - G 3/4 '' L=900 107 2 PAAI003665/- Hydraulic hose 1.4401 X5CrNiMo17 12 2 G 3/4 '' - G 3/4 '' L=1100 108 12 W005904716/- Nipple 1.4404 X2CrNiMo17 12 2 G 3/4 Inch L=47 109 12 W006580044/- Bonded seal 1.4404 X2CrNiMo17 12 2 I.D.27,0/34,9X2,3 HRG AND PARTSLISTS PAGE 8
NAME P015 - MANIFOLD ASSEMBLY WATERJET ASSEMBLY 1/4 WATERJET ASSEMBLY 4/4 PARTSLIST PAAI003288 140 1 U000002143/A Connection block 1.4401 -- X5CrNiMo17 12 2 310x105x110 141 2 J000002219/A Dowel LD.0549 Polyamide PA 6.6 (Nylon) DIA.12 L=50 142 1 U000002144/A Plate LD.0651 -- ISOVAL 11/200 302x74x3 143 4 W084824797/- Seamless O-ring LD.0515 FKM 90 Shore I.D. 24,99X 3,53 144 1 U000002145/A Connection plate 1.4401 X5CrNiMo17 12 2 302x74x40 145 10 W007110205/- Hexagon bolt 1.4401 X5CrNiMo17 12 2 M12X 50 146 10 J000002278/- Bush LD.0534 PVC DIA. 16/ 13,6 L= 18 147 10 U000001855/- Plain washer LD.0651 ISOVAL 11/200 I.D. 13,0/ 30,0X 3,0 148 10 W084809285/- Plain washer 1.4401 X5CrNiMo17 12 2 I.D. 13,0/ 30,0X 6,0 150 2 U000000926/A Locking plate 1.4401 -- X5CrNiMo17 12 2 30X 2 L=100 151 4 W005903590/A Hexagon head screw 1.4401 X5CrNiMo17 12 2 M12X 30 HRG AND PARTSLISTS PAGE 9
NAME P02 - SHAFTING ARRANGEMENT PARTSLIST PAAI003359 GENERAL ARRANGEMENT WATERJ ET SHAFT ASSEMBLY SHAFT SEAL ASSEMBLY 21 1 PAAI003414/- Shaft assembly 1580x1580x6000 22 1 PAAI002562/D Shaft seal assembly Shaft Dia.258x314 23 1 PAAI003367/A Thrust bearing block assembly 760x1160x850 24 1 PAAI003658/- Coupling mounting 26 1 PAAI003460/- Speed transducer mounting 27 1 PAAI003626/- Current collector mounting HRG AND PARTSLISTS PAGE 10
NAME MANUAL Austal 294 & 295 P021 - SHAFT ASSEMBLY SHAFT ASSEMBLY PARTSLIST PAAI003414 1 1 U000003412/B Shaft LD.1080 X2CrNiMoN22 5 3 DIA.260 L=5926 2 1 U000001711/D Impeller LD.1096 G-X2CrNiMoN22 5 3 DIA.1579/ 217X 625 3 1 U000001799/A Fairing cover LD.0522 Ertalon DIA. 372 H=115 4 1 W007023900/- Seamless O-ring LD.0501 NBR 70 Shore I.D. 240,67X 5,33 6 8 U000001806/- Hexagon socket head cap screw 1.4462 X2CrNiMoN22 5 3 M12X 60 7 2 J000001832/A Plug 1.4462 X2CrNiMoN22 5 3 G 1/4 Inch 10 1 U000001745/- Round nut 1.4462 X2CrNiMoN22 5 3 M200X3 DIA.235 L= 37 11 3 W005904659/- Hex.soc.set screw full dog point 1.4462 X2CrNiMoN22 5 3 M10X12 12 3 J000001986/B Locking pin LD.0549 Polyamide PA 6.6 (Nylon) DIA. 6X 6 15 1 U000001743/A Shaft sleeve 1.4462 X2CrNiMoN22 5 3 DIA.230/162 L=690 16 1 U000001744/- Cover 1.4462 X2CrNiMoN22 5 3 DIA.225X70 17 2 U000001800/- Drive pin 1.4462 X2CrNiMoN22 5 3 DIA. 30 L= 60 18 1 J000002222/- Hexagon bolt 1.4462 X2CrNiMoN22 5 3 M30X110 19 12 U000003227/- Hexagon socket head cap screw 1.4462 X2CrNiMoN22 5 3 M16X 40 20 1 M730000226/- Seamless O-ring LD.0501 NBR 70 Shore I.D. 50,39X 3,53 21 1 W007022500/- Seamless O-ring LD.0501 NBR 70 Shore I.D. 151,77X 5,33 22 1 W007022700/- Seamless O-ring LD.0501 NBR 70 Shore I.D. 164,47X 5,33 23 1 J000002269/A Locking plate 1.4462 X2CrNiMoN22 5 3 30X 4 L=100 HRG AND PARTSLISTS PAGE 11
NAME MANUAL Austal 294 & 295 P022 - SHAFT SEAL ASSEMBLY SHAFT SEAL ASSEMBLY PARTSLIST PAAI002562 For partslist see drawing SHAFT SEAL ASSEMBLY HRG AND PARTSLISTS PAGE 12
NAME P023 - THRUST BEARING BLOCK ASSEMBLY PARTSLIST PAAI003367-1/2 THRUST BEARING BLOCK ASSEMBLY THRUST BEARING BLOCK MOUNTING 1 1 U000003407/B Bearing housing LD.1107 EN AC-AlSi7Mg T6 760X1160X750 2 2 W007023300/- Seamless O-ring LD.0501 NBR 70 Shore I.D. 202,57X 5,33 3 1 U000003411/A Bearing bush 1.0570 S355J2G3 DIA.398/222X580 4 1 U000002348/A Adjusting ring 1.0402 C22N DIA.480/440X12 5 1 W084816916/- Double row spheric.roll.bearing LD.0021 St I.D.320/ 480X121 6 1 W084828647/- Spherical roller thrust bearing LD.0021 St I.D.260/ 480X132 7 8 U000002349/- Compression spring 1.8159 50CrV4 DM=30,00 LO= 51,0 D=10,00 8 2 W084820972/- End pellet 1.4305 X8CrNiS18 9 DIA. 14X20,8 9 2 T001020886/- Hardened cylindrical pin LD.0021 St DIA.10,0 m6x 22 10 1 U000002283/B Bearing flange 3.3547.10 AlMg4,5Mn W28 Dia.730/256x80 11 1 W007031008/- Seamless O-ring LD.0501 NBR 70 Shore I.D. 557,58X 5,33 15 24 W084819219/- Stud 1,25d LD.0007 St.kl.8.8 M20X 80 16 24 M716000039/- Plain washer 1.0254 St 37.0 I.D. 21,0/ 37,0X 3,0 17 24 M714040039/- Hexagon nut LD.0016 St.kl.8 M20 20 1 U000002350/- Oil seal LD.0500 NBR I.D.254,0/285,8X15,9 21 1 U000002351/- Support ring 3.3547.10 AlMg4,5Mn W28 DIA.390/260X 8 22 16 M713000426/- Hexagon head screw LD.0007 St.kl.8.8 M10X 20 23 1 U000002352/- Transport tool LD.0021 St DIA.480/254X 15 24 8 M713000428/- Hexagon head screw LD.0007 St.kl.8.8 M10X 25 25 1 M730030040/- V-ring LD.0500 NBR Shaftdia. 235-265 26 1 U000003417/- Oil seal LD.0500 NBR I.D.266,7/298,5X15,9 27 1 U000003416/- Support ring 3.3547.10 AlMg4,5Mn W28 DIA.390/272 L= 8 28 1 M730030041/4 V-ring LD.0500 NBR Shaftdia. 265-290 30 1 U000002353/A Pipe adapter piece LD.0021 St G 1 1/2 INCH PIPEDIA.38 31 1 U000001472/- Hexagon socket collar plug LD.0021 St G 1 1/2 Inch 32 1 W006410048/- Union elbow LD.0021 St M52X2,0 Pipedia.42 34 1 W084821014/- Male stud connector LD.0021 St G 1/2 Inch Pipedia.18 35 1 U000000556/- Filler-breather LD.0549 Polyamide PA 6.6 (Nylon) G 1/2 INCH HRG AND PARTSLISTS PAGE 13
NAME P023 - THRUST BEARING BLOCK ASSEMBLY PARTSLIST PAAI003367-2/2 THRUST BEARING BLOCK ASSEMBLY THRUST BEARING BLOCK MOUNTING 36 1 U000002357/- Resistance thermometer 1.4401 -- X5CrNiMo17 12 2 L=600 40 12 U000004081/- Bush LD.0534 PVC DIA. 40/ 36,2 L=100 41 2 U000002355/- Plate LD.0651 ISOVAL 11/200 760X190X 3 42 2 U000002356/- Plate 3.3547.10 AlMg4,5Mn W28 740X180X40 43 24 W084838523/- Locking washer LD.0021 St M36 44 12 M713005751/- Hexagon bolt LD.0007 St.kl.8.8 M36X300 45 24 M714040050/- Hexagon nut LD.0016 St.kl.8 M36 46 4 U000000038/- Dowel LD.0549 Polyamide PA 6.6 (Nylon) DIA.20 L=90 48 1 U000003895/A Type shield 1.4401 X5CrNiMo17 12 2 90x45 49 4 W005903834/- Blind rivet 1.4401 X5CrNiMo17 12 2 DIA. 3 L= 6 60 8 U000003520/- Adjusting plate 3.3547 AlMg4,5Mn 200X 85X15 61 4 U000003519/- Plate LD.0651 ISOVAL 11/200 195X85X3 HRG AND PARTSLISTS PAGE 14
NAME MANUAL Austal 294 & 295 P024 - COUPLING MOUNTING COUPLING MOUNTING PARTSLIST PAAI003658 1 1 U000003459/- Shaft sleeve 1.4401 X5CrNiMo17 12 2 DIA.260/220 L=179 3 2 M717500526/- Unhardened parallel pin LD.0021 St DIA.10,0 m6 X 20 HRG AND PARTSLISTS PAGE 15
NAME MANUAL Austal 294 & 295 P026 - SPEED TRANSDUCER MOUNTING SPEED TRANSDUCER MOUNTING PARTSLIST PAAI003460 1 2 U000003456/- Cam disc LD.0021 St DIA.310/258X 50 2 2 M712045282/- Hexagon socket head cap screw LD.0010 St.kl.12.9 M10X 40 3 2 W006830227/A Speed transmitter M18X1 L= 50 4 1 U000003455/A Support 1.4404 X2CrNiMo17 12 2 710X60X225 5 4 W005904711/A Hexagon head screw 1.4401 X5CrNiMo17 12 2 M16X 30 HRG AND PARTSLISTS PAGE 16
NAME MANUAL Austal 294 & 295 P027 - CURRENT COLLECTOR MOUNTING CURRENT COLLECTOR MOUNTING PARTSLIST PAAI003626 1 2 U000003460/- Current collector F.SHAFTDIA.260 2 1 W005905088/- Current collector 3 2 W005905328/- Carbon brush 4 2 U000003461/- Current collector F.SHAFTDIA.260 5 1 U000003463/- Support 1.4404 X2CrNiMo17 12 2 520X124X130 6 2 W084817354/- Plain washer 1.4401 X5CrNiMo17 12 2 I.D. 17,0/ 30,0X 3,0 7 2 W007110197/- Hexagon bolt 1.4401 X5CrNiMo17 12 2 M16X 80 8 2 U000003462/- Point of support LD.0233 Al 60 X 40X 40 9 1 J000002336/- Fastening strip 1.4404 X2CrNiMo17 12 2 120/ 60X 4 10 1 PAAI002669/- Electric cable 2.0060 E-Cu57 L=8000 11 2 W084811286/- Hexagon socket head cap screw 1.4401 X5CrNiMo17 12 2 M 8X 20 12 2 W005905038/- Hex. nut w. nylon locking ring 1.4401 X5CrNiMo17 12 2 M 8 13 1 U000002571/A Electric cable 2.0060 E-Cu57 L=300 HRG AND PARTSLISTS PAGE 17
NAME P03 - HYDRAULIC SYSTEM PARTSLIST PAAI003360 HYDRAULIC SYSTEM LUBRICATION SYSTEM 31 1 PAAI007017/B Hydraulic system 32 1 PAAI007020/B Lubrication system HRG AND PARTSLISTS PAGE 18
NAME P031 - HYDRAULIC SYSTEM PARTSLIST PAAI007017 HYDRAULIC SYSTEM HYDRAULIC POWER PACK HYDRAULIC POWER PACK ELECTRIC DIAGRAM 1 1 PAAI007016/B Hydraulic power pack 1200x750x1500 2 1 PAAI007487/- Shaft-driven pump 3 1 PAAI008729/A Spares hydraulic system HRG AND PARTSLISTS PAGE 19
NAME P032 - LUBRICATION SYSTEM PARTSLIST PAAI007020 LUBRICATION SYSTEM LUBRICATION SYSTEM ASSEMBLY LUB. SYSTEM ELECTRIC. DIAGRAM LUBRICATION PUMP UNIT 1 1 PAAI007018/B Lubrication system assembly 750x500x750 2 1 PAAI007021/B Pump unit 725x400x400 3 1 PAAI008730/A Spare parts lubrication system HRG AND PARTSLISTS PAGE 20
NAME MANUAL Austal 294 & 295 P04 - SHIP INTERFACING COMPONENTS PARTSLIST PAAI003366 41 1 PAAI003565/A Seat ring mounting 43 1 PAAI003587/A Waterjet assembly mounting 44 1 PAAI003672/- Feedback cable mounting 45 1 U000001388/A Feedback unit assembly HRG AND PARTSLISTS PAGE 21
NAME P041 - SEAT RING MOUNTING WATERJET ASSEMBLY 1/4 WATERJET ASSEMBLY 2/4 PARTSLIST PAAI003565 10 1 U000001719/D Seat ring LD.1096 G-X2CrNiMoN22 5 3 DIA.1910/1200X 642 16 4 U000002475/- Pin 1.4462 X2CrNiMoN22 5 3 DIA. 16 L=125 17 4 U000002477/- Bush LD.0605 Tufnol Whale Brand DIA. 30/ 15 L= 58 18 4 U000002478/- Pin LD.0605 Tufnol Whale Brand DIA.25 L=80 21 36 PAAI004627/- Stud 1.4462 X2CrNiMoN22 5 3 M36x435 22 36 U000004083/- Bush LD.0534 PVC DIA. 40/ 36,2 L=120 23 36 U000002254/- Plain washer LD.0651 ISOVAL 11/200 I.D.37/72X3 24 36 U000001090/A Hex. nut w. nylon locking ring 1.4462 X2CrNiMoN22 5 3 M36 L=48 25 1 U000001870/- Packing ring LD.0649 Klinger Sil C4400 DIA.1910/1680X 2 28 1 U000001871/- O-ring with vulcanized joint LD.0645 Neopreen rubber 40 Shore I.D.1215,00X15,00 HRG AND PARTSLISTS PAGE 22
NAME P043 - WATERJET ASSEMBLY MOUNTING WATERJET ASSEMBLY 1/4 WATERJET ASSEMBLY 2/4 PARTSLIST PAAI003587 11 4 PAAI000842/- Hexagon bolt 1.4462 X2CrNiMoN22 5 3 M 36 x 310 13 4 PAAI000840/- Adjusting ring 1.4462 X2CrNiMoN22 5 3 I.D. 37 / 72 x 15 22 4 U000004083/- Bush LD.0534 PVC DIA. 40/ 36,2 L=120 23 4 U000002254/- Plain washer LD.0651 ISOVAL 11/200 I.D.37/72X3 24 36 U000001090/A Hex. nut w. nylon locking ring 1.4462 X2CrNiMoN22 5 3 M36 L=48 26 1 W084825180/- O-ring with vulcanized joint LD.0501 NBR 70 Shore I.D.1870,00X 7,00 27 1 W084825181/- O-ring with vulcanized joint LD.0501 NBR 70 Shore I.D.1610,00X 7,00 HRG AND PARTSLISTS PAGE 23
NAME P044 - FEEDBACK CABLE MOUNTING WATERJET ASSEMBLY 1/4 WATERJET ASSEMBLY 4/4 PARTSLIST PAAI003672 115 1 W005905604/- Cable 1.4541 X6CrNiTi18 10 L=3600 116 1 PAAI003667/- Guiding block LD.0549 Polyamide PA 6.6 (Nylon) 210x35x260 117 2 W005905517/- Hexagon bolt 1.4401 X5CrNiMo17 12 2 M16X240 118 2 W007375025/- Plain washer 1.4401 X5CrNiMo17 12 2 I.D. 17,0/ 30,0X 3,0 119 2 J000002306/B End 2.1052.01 G-CuSn12 40X30X19 120 1 U000000688/- Pin 1.4401 X5CrNiMo17 12 2 DIA. 24 L=115 121 4 W084811338/- Hex. nut w. nylon locking ring 1.4401 X5CrNiMo17 12 2 M10 122 2 W005904573/- Hex. nut w. nylon locking ring 1.4401 X5CrNiMo17 12 2 M12 123 2 W005903981/- Plain washer 1.4401 X5CrNiMo17 12 2 I.D. 13,0/ 24,0X 2,5 124 1 PAAI003694/- Support 1.4404 X2CrNiMo17 12 2 322x135x120 125 4 W005903281/- Hexagon head screw 1.4401 X5CrNiMo17 12 2 M10X 35 126 12 W007375055/- Plain washer 1.4401 X5CrNiMo17 12 2 I.D. 10,5/ 21,0X 2,0 127 1 U000002791/- Cable 1.4541 X6CrNiTi18 10 L=6000 128 1 J000002308/- Pin 1.4401 X5CrNiMo17 12 2 DIA. 24 L= 70 129 1 PAAI003693/- Support 1.4401 X5CrNiMo17 12 2 133x70x117 130 4 W005904722/- Hexagon head screw 1.4401 X5CrNiMo17 12 2 M10X 20 HRG AND PARTSLISTS PAGE 24
NAME MANUAL Austal 294 & 295 P045 - FEEDBACK UNIT ASSEMBLY FEEDBACK UNIT ASSEMBLY PARTSLIST U000001388-1/2 1 1 U000000117/C Frame 3.3206 AlMgSi0,5 600X 695X 52 3 4 W084847401/- Displacement transducer LD.0233 Al 71X 71X112 4 4 W084821921/- Terminal 20X37X55 5 8 W005903357/- Hexagon head screw 1.4401 X5CrNiMo17 12 2 M 5X 12 6 8 W005903360/- Hexagon nut 1.4401 X5CrNiMo17 12 2 M6 7 2 W005905667/- Bush LD.0549 Polyamide PA 6.6 (Nylon) I.D. 16,3/ 30,0X 6,0 8 2 W009992019/- Plain washer LD.0549 Polyamide PA 6.6 (Nylon) I.D. 17,0/ 30,0X 3,0 9 2 W084811015/- Tension spring LD.0072 RVS 10 4 W005903990/- Screw LD.0072 RVS 11 2 J000002089/B End LD.0549 Polyamide PA 6.6 (Nylon) 172X20X50 12 4 W005903986/- Unhardened parallel pin 1.4401 X5CrNiMo17 12 2 DIA. 5,0 m6 X 28 13 8 W005903987/- Locking washer 1.4310 X10CrNi18 8 I.D. 4,7/ 12,4X 3,8 14 2 J000002532/A Pointer LD.0597 Kunststof DIA. 5 L= 50 15 1 U000000120/- Dial LD.0570 Gravo-Ply 250X20X1 16 1 U000001389/- Dial LD.0570 Gravo-Ply 250X20X1 17 4 W084811038/- Screw 1.4303 X4CrNi18 12 DIA. 3,5X 6,5 20 1 U000000695/- Support plate LD.0642 Delrin 500X 55X 10 21 4 W084815848/- Screw 1.4303 X4CrNi18 12 DIA. 3,5X22,0 22 2 W084815847/- Hex.socket set screw cup point 1.4401 X5CrNiMo17 12 2 M 3X20 30 1 U000001522/A Terminal box 3.0255.10 Al99.5 W7 160X160X90 31 16 T002013019/- Terminal 32 1 T002013020/- Square washer plate LD.0597 Kunststof 33 2 T001032499/- End bracket 34 150 T001032500/- Rail 15,0X 5,0 35 2 T002013255/- Number marking 36 4 T002013256/- Number marking 37 2 T003003253/- Connection piece 38 2 M712030368/- Slotted cheese head screw LD.0005 St.kl.5.8 M 4X 8 HRG AND PARTSLISTS PAGE 25
NAME MANUAL Austal 294 & 295 P045 - FEEDBACK UNIT ASSEMBLY FEEDBACK UNIT ASSEMBLY PARTSLIST U000001388-2/2 39 4 W084831726/- Cable gland 2.0401 CuZn39Pb3 PG. 9,0 40 2 T001033568/- Cable gland 2.0401 CuZn39Pb3 PG.11,0 41 4 W084821917/- Hexagon socket head cap screw 1.4401 X5CrNiMo17 12 2 M 6X 30 HRG AND PARTSLISTS PAGE 26
NAME MANUAL Austal 294 & 295 P21 - NEWBUILD TOOLS PARTSLIST PAAI003363 211 1 PAAI003997/- Tools 212 1 PAAI000530/- Mounting consumables 214 1 PAAI004022/- Instruction manual HRG AND PARTSLISTS PAGE 27
NAME MANUAL Austal 294 & 295 P21.001 - TOOLS PARTSLIST PAAI003997 3 1 U000001994/A Mounting tool LD.0021 St DIA.425 L=675 6 1 W084825720/- Adjusting plate LD.0021 St 12,7X 1,8 LW=1000 7 1 W084825721/- Adjusting plate LD.0021 St 12,7X 0,5 LW=1000 9 4 U000001866/A Centring pin 2.0966 CuAl10Ni5Fe4 DIA. 46 L=170 HRG AND PARTSLISTS PAGE 28
NAME MANUAL Austal 294 & 295 P21.002 - MOUNTING CONSUMABLES PARTSLIST PAAI000530 1 1 W005903853/5 Anti-seize spray (Ni) 2 1 T001048197/- Liquid locking adhesive LD.0648 Loctite 243 3 1 W005903954/- Liquid locking adhesive LD.0637 Loctite 275 4 1 W005905040/- Liquid locking adhesive LD.0579 Loctite 5 1 W008996851/- Grease 6 1 W005905209/- Putty 7 1 U000000403/- Anti-seize tape (Ni) LD.0529 PTFE 8 1 T002005540/- Liquid locking adhesive LD.0581 Loctite 270 HRG AND PARTSLISTS PAGE 29
NAME MANUAL Austal 294 & 295 P22 - NEWBUILD SPARES PARTSLIST PAAI003365 PAAI003772/B Spare parts 7 1 PAAI003780/- Seal kit 14 1 PAAI003774/- Hydraulic hose mounting 22 1 PAAI003781/- Shaft seal assembly 31 1 PAAI008729/A Spares hydraulic system 32 1 PAAI008730/A Spare parts lubrication system 44 1 PAAI003836/- Feedback cable mounting HRG AND PARTSLISTS PAGE 30
NAME MANUAL Austal 294 & 295 P22.001 - SPARES PARTSLIST PAAI003772 PAAI003774/- Hydraulic hose mounting 105 1 PAAI003663/- Hydraulic hose 1.4401 X5CrNiMo17 12 2 G 3/4 '' - G 3/4 '' L=900 107 1 PAAI003665/- Hydraulic hose 1.4401 X5CrNiMo17 12 2 G 3/4 '' - G 3/4 '' L=1100 108 4 W005904716/- Nipple 1.4404 X2CrNiMo17 12 2 G 3/4 Inch L=47 109 4 W006580044/- Bonded seal 1.4404 X2CrNiMo17 12 2 I.D.27,0/34,9X2,3 PAAI003781/- Shaft seal assembly 7 1 PAAI003780/- Seal kit PAAI008729/A Spares hydraulic system 1 1 PAAI010075/- Return filter cartridge 2 1 PAAI010076/- Filler-breather PAAI008730/A Spare parts lubrication system 1 1 U000001990/- Filter cartridge 2 1 PAAI010078/- Suction filter cartridge PAAI003836/- Feedback cable mounting 115 1 W005905604/- Cable 1.4541 X6CrNiTi18 10 L=3600 127 1 U000002791/- Cable 1.4541 X6CrNiTi18 10 L=6000 HRG AND PARTSLISTS PAGE 31