Liquid Adhesive Guns Manual P/N 403 123 B -- English -- NORDON TECHNOLOGY D MAATRICHT D THE NETHERLAND
Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1998. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks AquaGuard, Blue Box, Control Coat, Equi=Bead, FloMelt, FoamMelt, FoamMix, Helix, Hot hot, Hot titch, Meltex, Microet, Multican, Nordson, the Nordson logo, Omnican, Porous Coat, Posi-top, RBX, ure-bond, Unican, UpTime, and Versa-pray are registered trademarks of Nordson Corporation. BetterBook M, CF, Controlled Fiberization, Easy-creen, Fibermelt, Flo-Tracker, PrintGuard, and Package of Values are trademarks of Nordson Corporation. COV_EN_403123B
MANUFACTURER DECLARATION Directive 98/37/EC NORDON TECHNOLOGY BV Bergerstraat 10 6226 BD Maastricht The Netherlands PRODUCT FAMILY: WM 800 ERIE ELECTRIC LIQUID ADHEIVE GUN Model No.: Part No.: erial No.: Note: This product is not to be used in operation with another machine that does not fulfil the regulations as required by directive 98/37/EC. International tandards Fulfilled: (afety of machinery) EN 292 EN 60204 Winfred C. Otten, General Manager Date: eptember 26, 1996 NORDON TECHNOLOGY BV -- English --
Table of Contents I Table of Contents Congratulations on the Purchase of Your Nordson Product Nordson International Your afety is Important to Nordson... O-1 We Welcome Your uggestions... O-1 Europe... O-3 Distributors in Eastern & outhern Europe... O-3 Outside Europe / Hors d Europe / Fuera de Europa... O-4 Africa / Middle East... O-4 Asia / Australia / Latin America... O-4 Japan... O-4 North America... O-4 ection 1 afety 1. afe Operation... 1-1 2. afety ymbols... 1-2 3. Qualified Personnel... 1-3 4. Intended Use... 1-3 5. Installation and Electrical Connections... 1-4 6. Operation... 1-4 Less--obvious Dangers... 1-5 Action in the Event of ystem Malfunction... 1-5 7. Maintenance / Repair... 1-6 8. Cleaning... 1-7 9. Liquid Adhesives... 1-8
II Table of Contents ection 2 Description 1. Intended Use... 2-1 Unintended Use --Examples--... 2-1 afety Instructions... 2-2 Residual Risks... 2-2 2. General... 2-2 Current Parts List... 2-2 3. Functioning... 2-2 4. WM 801P/WM 801Q... 2-3 ection 3 Installation 1. Unpacking... 3-1 2. Mounting the Liquid Adhesive Gun on Equipment... 3-1 3. Mounting Bracket... 3-2 4. Adjustment (Rough)... 3-3 Horizontal... 3-3 Vertical... 3-3 5. Adjustment (Fine)... 3-3 Alignment... 3-3 Vertical... 3-3 6. Connections... 3-4 Mounting the Liquid Adhesive Gun... 3-4 Connecting the Material Line... 3-4 Connecting the olenoid Leads to the Trigger Device... 3-4 ection 4 Operation 1. General Adhesive Processing Instructions... 4-1 2. Compatibility of Different Types of Adhesives... 4-1 3. Emergency witch--off... 4-2 4. Initial etup... 4-2 5. Daily tartup... 4-2 6. Daily hutdown... 4-2
Table of Contents III ection 5 Maintenance / Repair 1. Preventive Maintenance... 5-2 Cleaning the Liquid Adhesive Gun... 5-2 2. Periodic Maintenance... 5-2 3. Liquid Adhesive Gun Disassembly--WM 801P--... 5-2 4. Liquid Adhesive Gun Disassembly --WM 801Q--... 5-4 5. Module Disassembly... 5-5 6. Module Assembly... 5-6 7. Liquid Adhesive Gun Assembly (WM 801P and WM 801Q)... 5-6 ection 6 Troubleshooting... 6-1 ection 7 Parts 1. Use of the Illustrated Parts List... 7-1 Current Parts List... 7-1 2. Parts List... 7-2 pare Parts WM 801 P... 7-3 pare Parts WM 801Q... 7-5 Nozzles... 7-6 pare Part Kit Module... 7-9 pare Parts Needle and eat... 7-9 Mounting Bracket... 7-11 Quick Change Kit 34 x 45 mm... 7-13 Quick Change Kit 45 x 45 mm... 7-13 Quick Change Kit 60 x 45 mm... 7-13 ection 8 pecifications 1. Dimensions... 8-2 WM 801 P... 8-2 WM 801 Q... 8-3 WM 801 P with Bracket... 8-4 WM 801 Q with Bracket... 8-5
IV Table of Contents
Introduction O-1 Congratulations on the Purchase of Your Nordson Product Nordson equipment is engineered and manufactured in accordance with strict specifications, using high-quality components and state-of-the-art technologies that assure reliable, long-term performance. Your product was thoroughly tested for proper operation prior to shipment. Data and specifications included in this manual are accurate at the time of publication. Nordson reserves the right to change the contents of this manual and/or specification without notice. Carefully read the manual first. It is your guide to safe installation, productive operation and effective maintenance. We recommend that you keep the manual available for future reference. Your afety is Important to Nordson Carefully read the afety instructions. Your product is designed for safe operation when used according to the published instructions. However, potential hazards exist when instructions -- particularly safety instructions -- in this manual and all related documentation are not followed. We Welcome Your uggestions If you have any comments or questions concerning Nordson products, spare parts or manuals, do not hesitate to contact Nordson. For addresses see Nordson International. E 1994 Nordson Corporation 52 -WM810 -MA -01 CONG_EN_B -1294
O-2 Introduction CONG_EN_B -1294 52 -WM810 -MA -01 E 1994 Nordson Corporation
Introduction O-3 Nordson International Europe Country Phone Fax Austria 43-1-707 5521 43-1-707 5517 Belgium 31-13-511 8700 31-13-511 3995 Czech Republic 4205-4159 2411 4205-4124 4971 Denmark 45-4366 0123 45-4364 1101 Finland 358-9-530 8080 358-9-530 80850 France 33-1-6412 1400 33-1-6412 1401 Germany Erkrath 49-211-92050 49-211-254 658 Lüneburg 49-4131-8940 49-4131-894 149 Italy 39-02-904 691 39-02-9078 2485 Netherlands 31-13-511 8700 31-13-511 3995 Norway 47-23-03 6160 47-22-68 3636 Poland 48-22-836 4495 48-22-836 7042 Portugal 351-2-961 9400 351-2-961 9409 Russia 7-812-224 0439 7-812-224 0439 lovak Republic 4205-4159 2411 4205-4124 4971 pain 34-96-313 2090 34-96-313 2244 weden 46-40-680 1700 46-40-932 882 witzerland 41-61-411 3838 41-61-411 3818 United Kingdom Hot Melt 44-1844-26 4500 44-1844-21 5358 Finishing 44-161-495 4200 44-161-428 6716 pectral Technology 44-1753-528 151 44-1753-691 351 Distributors in Eastern & outhern Europe Contact: Nordson DED, Germany 49-211-92050 49-211-254652 52 -WM810 -MA -01 NI_EN_I -0100
O-4 Introduction Outside Europe / Hors d Europe / Fuera de Europa For your nearest Nordson office outside Europe, contact the Nordson offices below for detailed information. Pour toutes informations sur représentations de Nordson dans votre pays, veuillez contacter l un de bureaux ci-dessous. Para obtenir la dirección de la oficina correspondiente, por favor diríjase a unas de las oficinas principales que siguen abajo. Contact Nordson Phone Fax Africa / Middle East DED, Germany 49-211-92050 49-211-254 652 Asia / Australia / Latin America Pacific outh Division, UA 1-440-988-9411 1-440-985-3710 Japan Japan 81-3-5762 2700 81-3-5762 2701 North America Canada 1-905-475 6730 1-905-475 8821 UA Hot Melt 1-770-497 3400 1-770-497 3500 Finishing 1-440-988 9411 1-440-985 1417 NI_EN_I -0100 52 -WM810 -MA -01
ection 1 afety E 1995 Nordson Corporation
1-0 afety E 1995 Nordson Corporation
afety 1-1 ection 1 afety 1. afe Operation afety instructions contained in this section and throughout this document apply to tasks that may be performed with the liquid adhesive application system components and the liquid adhesive used. It is very important that these safety instructions are always followed. Failure to do so could result in personal injury, death and/or damage to the system or other equipment. With this in mind, here are some basic safety recommendations: Read and become familiar with the afety section prior to installing, operating maintaining or repairing the system. Read and follow the warnings which appear within the text and are related to specific tasks. tore this document within easy reach of personnel operating or maintaining the system. Wear personal protective equipment such as safety goggles, gloves or respiratory equipment where this is required by peculiarities of the system and/or the material. Familiarize yourself with and follow all safety instructions prescribed by your company, general accident prevention regulations and government safety regulations. E 1995 Nordson Corporation
1-2 afety 2. afety ymbols The following symbols are used to warn against dangers or possible sources of danger. Become familiar with them! Failure to heed a warning could lead to personal injury, death and/or damage to the system or other equipment. WARNING: Failure to observe may result in personal injury, death, or equipment damage. WARNING: Risk of electrical shock. Failure to observe may result in personal injury, death, or equipment damage. WARNING: Disconnect equipment from the line voltage. WARNING: Danger! High pressure. Wear safety goggles when working on a liquid adhesive application system. WARNING: Risk of explosion or fire. Fire, open flames and smoking prohibited. WARNING: ystem and material pressurized. Release pressure. Failure to observe may result in serious injury. CAUTION: Failure to observe may result in equipment damage. E 1995 Nordson Corporation
afety 1-3 3. Qualified Personnel Qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks, familiar with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and/or repair the equipment. It is the responsibility of the company operating the equipment to see that its personnel meet these requirements. 4. Intended Use The system is designed and intended to be used only for the purpose described in the Description section. Uses not in accordance with that section or as described in this document are considered unintended uses and not in accordance with governing regulations. WARNING: Use of this equipment in ways other than described in this document may result in personal injury, death, or equipment damage. The following actions of the owner or operator of the system are some, but not all, examples of unintended use which would permit Nordson to claim it is not responsible for personal injury or property damage arising from such unintended use: Unapproved modifications or changes to the system Failure to comply with the safety instructions Failure to comply with the instructions concerning installation, use, operation, maintenance or repair, or when these tasks are carried out by unqualified personnel Use of inappropriate or incompatible foreign materials or auxiliary equipment Failure to observe workplace safety rules or regulations issued by government authorities or safety councils. E 1995 Nordson Corporation
1-4 afety 5. Installation and Electrical Connections Prior to installation, check intended location and surrounding area for any potential hazards during operation. All electrical, pneumatic, gas and hydraulic connections and installation of all system components may only be carried out by qualified personnel. Observe installation instructions for components and accessories. Equipment must be properly grounded and fused according to the rated current consumption (see ID plate). Cables which run outside the system must regularly be checked for wear or damage. Power supply wire gauge and insulation must be sufficient to handle rated current consumption. Cables must never be squeezed or pinched. Do not locate cables or hoses in high traffic areas. Check liquid adhesive feed hoses, screwed connections and compressed air lines regularly for leaks. These are to be replaced at the first signs of cracks, brittleness etc. Release system pressure completely beforehand. WARNING: Failure to install the system properly, and especially failure to ensure electrical, pressurized and high pressure feed connections are made correctly may result in serious injury or death. 6. Operation The system should only be operated when it is in working order. It should only by operated by qualified persons following all regulations valid for liquid adhesive systems. Never allow the system to be operated by personnel under the influence of substances which reduce their reaction times, or who are not able to operate the equipment for physical reasons. Prior to each startup of the system, check protection and warning devices and make sure they are fully functional. Do not operate the equipment if these devices are not functioning properly. When the removal of safety equipment is required for installation, maintenance or repair, it must be reconnected immediately upon completion of the work. In a humid environment, only equipment featuring a corresponding class of protection may be operated. Do not operate the system in an explosive environment. E 1995 Nordson Corporation
afety 1-5 6. Operation (contd.) Keep parts of the body and clothing away from rotating parts. Do not wear loose articles of clothing when operating or servicing equipment with rotating parts. Remove wrist watches, rings, necklaces or similar jewelry and pin up or cover long hair before performing any work on or with the equipment. The wearing of protective gloves may prove hazardous in certain circumstances where rotating parts are present and may therefore be forbidden. To carry out measurements on the substrate or system components, switch off parent machine and/or system and wait until the equipment comes to a standstill. Never point guns or applicator nozzles at yourself or other persons. Less- obvious Dangers WARNING: An operator or service technician working with the equipment should be aware of the less--obvious dangers that often cannot be completely minimized at production sites: Pressurized system components The possibility that electrical potentials may remain in the system after the system was de--energized Liquid adhesive vapors Hydraulically or pneumatically operated system components Uncovered winding parts Action in the Event of ystem Malfunction If the system malfunctions, switch it off immediately. Turn the main switch off, or use emergency stop switch or similar safety feature as provided. After equipment has come to a standstill and before reoperating it, have it repaired by qualified personnel. E 1995 Nordson Corporation
1-6 afety 7. Maintenance / Repair Allow only qualified personnel to perform the procedures described in this document. Work should only be carried out on a completely depressurized system, following all safety procedures. NOTE: Depending on the configuration of the liquid adhesive application system, high pressure may remain between application head(s) and pressure regulator or pump/s even after the system has been switched off using the main switch or the emergency stop. This especially applies to multi--hose configurations between pump/s and application head/s. Prior to maintenance and repair work it is therefore essential to ensure that all liquid adhesive application system components are depressurized as follows: 1. Release input pressure in front of pump by shutting off customer compressed air supply. 2. Release any remaining system pressure behind the pumps by manually operating the application heads. ecure pneumatically-- and hydraulically--operated equipment against uncontrolled movement. witch off system electrically. WARNING: ome voltage is still present in the control cabinet even after equipment has been turned off at the main switch. Complete the following steps prior to maintenance or repair: 1. Disconnect external power supply. 2. Lock out external power supply. 3. Check no voltage is present. 4. Ground and short. 5. Cover nearby live sections. If liquid adhesive application system is left idle for extended periods (e.g. overnight or long breaks) Nordson recommends applying Vaseline to the application head nozzles to prevent them from drying out and becoming blocked as a result. Only use genuine Nordson parts. E 1995 Nordson Corporation
afety 1-7 8. Cleaning NOTE: Always refer to the liquid adhesive manufacturer s Material afety Data heet or material information sheet before working with any cleaning fluids. WARNING: Never clean any aluminium part or flush any system using halogenated hydrocarbon fluids. Examples of common halogenated hydrocarbons are: dichloromethylene, 1,1,1--trichloroethylene and perchlorethylene. Halogenated hydrocarbons may react violently with aluminium parts. Never use an open flame to clean the system or its components. Check that (warm) water can be used to clean the liquid adhesive system components, possibly with the addition of household washing--up liquid. If this is not possible, use only the cleaning fluid stated in the liquid adhesive manufacturer s information. If the manufacturer recommends heating the cleaner, note the flash point. Ensure sufficient room ventilation to draw off vapors. WARNING: Fire, open flames and smoking are prohibited when cleaning fluids are used. Observe all explosion prevention regulations. Cleaning fluids may only be heated using temperature controlled and explosion--protected heaters. Disposal must be according to the waste key in the DIN afety Data heet. Liquid adhesives or residue, solvent or separating agents must not be released into open waterways. In the case of a leak or spillage, contain liquid and if necessary use an absorbant material e.g. sawdust to soak it up; then proceed according to the relevant waste disposal regulations. If the liquid adhesive application system is to be idle for an extended period, the entire system should be flushed and outlets sealed with Vaseline. Warm water is usually used to flush application systems with which water based liquid adhesives are processed. If the liquid adhesive manufacturer specially recommends a flushing agent, the manufacturer s safety and disposal details must be followed. E 1995 Nordson Corporation
1-8 afety 9. Liquid Adhesives As there is a wide variety of liquid adhesives available with different compositions and characteristics, it is impossible here to give an exhaustive list of safety notes reflecting the typical characteristics of liquid adhesives. The use of liquid adhesives in Nordson s liquid adhesive application systems therefore requires reference to the liquid adhesive manufacturer s documents beforehand. Information relating to safety aspects e.g. concerning solvent content, hazards and countermeasures in the event of liquid adhesive coming into contact with skin or mucous membranes are contained in the technical data sheets and the DIN afety Data heets from the manufacturer. NOTE: Always refer to the manufacturer s Material afety Data heet or material information before working with any liquid adhesives. It may be necessary to refer to the manufacturer s notes on the use of materials from a third party. These may be required for processing a liquid adhesive, but hazards arising from their use are not necessarily mentioned by the manufacturer of the liquid adhesive. Liquid adhesives may still give off vapors when they are processed correctly. The smell produced can cause some annoyance. This is especially true where liquid adhesives are used that contain solvent, thus requiring the use of breathing equipment e.g. a filter. If the prescribed processing conditions are not followed, harmful decomposition products may develop. Therefore, the vapors must be removed. Wash hands well before breaks and when work is finished. If liquid adhesive comes into contact with eyes or mucous membranes, rinse well with water -- especially the eyes. Change damp clothes, and seek medical advice if it is swallowed. Disposal must be according to the waste key in the DIN afety Data heet. Liquid adhesives or residue, solvent or separating agents must not be released into open waterways. In the case of a leak or spillage, contain liquid and if necessary use an absorbant material e.g. sawdust to soak it up; then proceed according to the relevant waste disposal regulations. If solvents or separating agents are used to process a liquid adhesive, follow the safety and disposal information from the manufacturer. E 1995 Nordson Corporation
ection 2 Description
2-0 Description
Description 2-1 ection 2 Description 1. Intended Use The WM 801P & WM 801Q series liquid adhesive guns are specially designed for the application of water-based adhesives. The guns are designed for high performance, contact and semi-contact applications. All of the guns are electromagnetically operated: opened by a magnetic force and closed by a spring. Any other use is considered as not intended and is carried out at the operator s own risk. Nordson will not be responsible for personal- or equipment damage resulting from unintended use. Applying the product for the intended use does also include meeting the operating, service and maintenance conditions prescribed by the manufacturer. The product described here is only to be operated, serviced and maintained by persons who are familiar with the product and potential hazards of the system s operation. The respective rules for prevention of accidents as well as any other commonly recognised safety regulations and industrial health regulations are to be observed. Unintended Use - Examples- The units may not be used under the following conditions: In a defective condition In an explosive atmosphere With opened covers In surroundings which do not correspond to the unit s Degree of Protection With unauthorized modifications. The units may not be used to process the following materials: Explosive- and flammable materials Pressure-sensitive materials Food products
2-2 Description afety Instructions Prior to installation and first operation of the machine/unit/system it is necessary to read and follow the safety instructions. The general safety instructions are enclosed as an annex to the documentation folder or they are a section of this manual. The specific safety instructions are part of this instruction manual. Residual Risks Nordson is not aware of any residual risks. 2. General The WM 801P & WM 801Q series liquid adhesive guns are specially designed for the application of water-based adhesives. All wetted surfaces are made of stainless tool steel, which reduces corrosion. The guns have connections for adhesive material and for power to the coil. All of the guns are electromagnetically operated: opened by a magnetic force and closed by a spring. They are built for maximum durability and service life. The WM 801P & WM 801Q series are designed for high performance, contact and semi-contact applications. Pattern plates and slot nozzles are customer specific. For contact and non-contact applications several types of nozzles and pattern plates are available in a wide variety of orifice sizes. A precision mounting bracket for setting the gun into most working positions can be supplied. Current Parts List The units described in these instructions are standard version units -unless otherwise specified. Units with individual equipment can be different in details. However, in such cases, we will make every effort to enclose specific information. Please refer to the updated Bill of Material which is packed with your equipment. For further questions, please contact Nordson. 3. Functioning The armature is activated when the coil is triggered electrically with a peak voltage. When the coil is deactivated a spring closes the armature. A holding voltage holds the armature in the up position.
Description 2-3 4. WM 801P/WM 801Q 2 3 1 4 Fig. 2-1 WM 801Q ingle module with nozzle 1. Housing (Rear side) 2. Liquid adhesive connection 3. Electr. connection 4. Adapter (Option) 6 5 7 WM801Q--01--A 5. Base plate 6. Fixing holes 7. Nozzle 2 3 1 4 6 5 WM801P--01--B Fig. 2-2 WM 801P ingle module 1. Housing (Rear side) 2. Liquid adhesive connection 3. Electr. connection 4. Adapter (Option) 5. Base plate 6. Fixing holes
2-4 Description
ection 3 Installation
3-0 Installation
Installation 3-1 ection 3 Installation WARNING: Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions in this document and all other related documentation. WARNING: Disconnect power to triggering device before connecting coil leads. Failure to do so may result in death. 1. Unpacking After removing the liquid adhesive gun from the packing materials, inspect it for any damage that may have occured during shipping. The WM 801P/WM 801Q series guns are shipped completely preassembled from the factory. 2. Mounting the Liquid Adhesive Gun on Equipment Due to possible self-vibrations caused by intermittent operation the liquid adhesive gun should be installed strong and sturdy. Transmission of vibrations from the equipment to the gun should be avoided as much as possible. The gun may occasionally need to be removed from the parent machine for cleaning or maintenance. It should therefore be installed where it is easily accessible. NOTE: In general, a production machine is a machine in which Nordson equipment for adhesive application is intergrated (for example a packing machine). The term production machine means the same as parent machine which may appear in other Nordson literature.
3-2 Installation 3. Mounting Bracket The mounting bracket illustrated in Fig. 3-1 is available for securing the adhesive gun. 1 2 15 14 13 12 11 3 4 10 5 8 7 6 WM801PQ--01--B Fig. 3-1 Mounting Bracket with Adhesive Gun 1. Fine adjustment screw 6. Retaining screws 2. Main guide 7. Adjustment screw 3. Connection plug (electric) 8. Locking screw 4. Control air connection 9. -- 5. Adhesive gun with nozzle 10. top lever (vertical) 11. Insert 12. Production machine fixing bar 13. top lever (horizontal) 14. Clamping block 15. Adjustment nut
Installation 3-3 4. Adjustment (Rough) The mounting bracket (Fig. 3-1) serves for the accurate adjustment of the adhesive gun in relation to the substrate. It is slid on to the production machine fixing bar. An insert (11, Fig. 3-1) is used according to the length of the edge of the fixing bar (25 or 30 mm). Always carry out a rough adjustment to begin with. For fine adjustment, refer to Adjustment (Fine). Horizontal 1. Loosen the stop lever (13, Fig. 3-1) and set the mounting bracket on the fixing bar (12, Fig. 3-1) in the required position. 2. ecure the mounting bracket by turning the stop lever (13, Fig. 3-1). Vertical 1. Loosen the adjustment nut (15, Fig. 3-1), slide upwards as far as possible and tighten slightly. 2. Loosen the stop lever (10, Fig. 3-1) on the clamping block (14, Fig. 3-1) and set the main guide (2, Fig. 3-1) in the required position. 3. ecure the main guide by turning the stop lever (10, Fig. 3-1). 4. Loosen the adjustment nut (15, Fig. 3-1), slide onto the clamping block (14, Fig. 3-1) and tighten. 5. Adjustment (Fine) The mounting bracket (Fig. 3-1) serves for the accurate adjustment of the adhesive gun in relation to the substrate. It is slid on to the production machine fixing bar. An insert (11, Fig. 3-1) is used according to the length of the edge of the fixing bar (25 or 30 mm). Always carry out a rough adjustment to begin with (refer to Adjustment (Rough)). Alignment 1. Loosen the locking screw (8, Fig. 3-1) until the adhesive gun is forced downwards. 2. Loosen the adjustment screw (7, Fig. 3-1) counter nut and align the adhesive gun by turning the adjustment screw. NOTE: The adhesive gun should be aligned so that the nozzle stem is at right angles to the substrate. 3. Tighten the counter nut and then the locking screw. Vertical 1. The nozzle or nozzle plate can be aligned accurately to the substrate by turning the fine adjustment screw (1, Fig. 3-1).
3-4 Installation 6. Connections The following Instructions describe the most straight-forward way to install the liquid adhesive gun for most applications. In some cases, however, working room or clearances on the parent machine may dictate that you deviate from these instructions. Mounting the Liquid Adhesive Gun Mount the gun to the adapter, using the 2 threaded M6 holes on the back of the gun. NOTE: Especially for contact and semi-contact applications, accurate leveling of the gun is extremely important. Connecting the Material Line Connect the material hose from the pressurized adhesive tank or pump to the hose connector of the gun. Connecting the olenoid Leads to the Trigger Device WARNING: Disconnect power to triggering device before connecting coil leads. Failure to do so may result in death. Connect the connection cable from the control unit to the cable connector of the gun and tighten both with the sleeve nut.
ection 4 Operation
4-0 Operation
Operation 4-1 ection 4 Operation WARNING: Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions in this document and all other related documentation. 1. General Adhesive Processing Instructions NOTE: The following information is especially important for processing of liquid adhesives, however, they can also be transferred to other materials: Always pre-test before employing your unit. The surface to be bonded should be at room temperature and free of dust, grease and moisture. The suitable material, optimum working conditions, and possible pre-treatment of the substrate are to be determined by testing. ome substrates contain softeners and other components which may become volatile later. ometimes surfaces are treated with wax, lubricants, etc. Without pre-treatment/tests adhesive bonds can fail either immediately or later. NOTE: Observe any comment sheets concerning the process to the material used. 2. Compatibility of Different Types of Adhesives NOTE: Not all types of adhesive are compatible. Degradation of the adhesive followed by function faults and unit damage can be the result of improper use of the adhesive. We are only the supplier of the unit and cannot be liable for damages to equipment if adhesives react due to incorrect handling. In case of doubt and/or if planning to change the adhesive, please contact the adhesive manufacturer, our head office, or one of our representatives.
4-2 Operation 3. Emergency witch- OFF Make yourself familiar with Emergency witch-off devices of your Liquid Adhesive Application ystem. WARNING: witch off the system immediately in any emergency situation. 1. Activate the nearest Emergency-OFF device (e. g. Emergency-OFF button or main switch with Emergency-OFF function). 2. After standstill and before switching the unit on again, have the malfunction eliminated by qualified personnel. 4. Initial etup 1. et the initial pump air regulator so that the hydraulic pressure does not exceed 48 bar (700 psi). NOTE: Do not exceed 48 bar (700 psi). A higher pressure may damage the liquid adhesive gun. 2. Place a container under the gun pattern plate or gun nozzle and turn the timer or triggering device on. 3. Trigger the gun until the adhesive flows smoothly from the gun and there are no more air bubbles in the glue. 4. Run a test substrate under the gun and check the bead. If a greater volume is needed, the pump air pressure can be increased, but not beyond 48 bar (700 psi) hydraulic pressure. 5. Daily tartup 1. Check the adhesive level in the pail or drum to make sure that it is not empty. 2. et up the pump air pressure regulator. 6. Daily hutdown 1. Reduce pump air pressure to zero at the regulator. 2. Cover orifices with silicone paste, Nordson P/N 311 642.
ection 5 Maintenance / Repair
5-0 Maintenance / Repair
Maintenance / Repair 5-1 ection 5 Maintenance / Repair WARNING: Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions in this document and all other related documentation. Your liquid adhesive gun is easy to maintain and almost maintenance-free. Under normal operating conditions all components have a long durability. WARNING: Disconnect power supply! WARNING: Disconnect adhesive supply! WARNING: Always use protective gloves! Generally observe the following issues: Make sure that the material to be applied is in a clean, filtered condition. The control air should be clean when fed into the apparatus. Individual operating conditions and different application material require a corresponding minimum effort for maintenance. For outside cleaning procedures, e.g. nozzle tips, never use sharp metallic tools but rather soft brushes. When doing repair or maintenance work keep your working space as well and the gun as clean as possible. Clogged guns should be flushed thoroughly with an adhesive-compatible detergent. Particularly if needle, seals or nozzle should be replaced. In case of major repair work, the gun should be removed from the equipment. Remove pressure and detach material lines before servicing equipment.
5-2 Maintenance / Repair 1. Preventive Maintenance Cleaning the Liquid Adhesive Gun Gun cleaning is not required as long as air is prevented from entering the hydraulic section and coming into contact with the adhesive for an extended period of time (usually about 30 minutes, although it varies with the adhesive used). If an orifice or a gun become clogged, however, it can be easily cleaned. NOTE: Never disassemble the gun if the adhesive inside is solidified! It is highly possible that sensitive component parts will be damaged. We recommend immersing the module in warm water so that the adhesive can soften. Repeat this procedure several times, if necessary. If it is still impossible to disassemble the gun, send it to us for repair. NOTE: Do not remove needle and seat out of the armature sleeve if not absolutely necessary because the needle has the ideal position after being switched a number of times. 2. Periodic Maintenance Purge and rinse the application system with water 2 times a year. The liquid adhesive gun should be kept clean, remove glue residue and dirt daily. 3. Liquid Adhesive Gun Disassembly- WM 801P- WARNING: Disconnect equipment from the line voltage. WARNING: ystem and material pressurized. Release pressure. Failure to observe this may result in serious injury. 1. Place a container of water near the disassembly area. 2. Ensure that the work area and all tools are clean. NOTE: Foreign particles can damage the seats and/or cause leaks in the gun. 3. Place a small container under the gun. Then seal the hose opening with a tape or a plug so that no adhesive can flow out.
Maintenance / Repair 5-3 3. Liquid Adhesive Gun Disassembly - WM 801P- (contd.) Refer to Fig 5-1. 4. Remove the gun from its mounting bracket. 5. Loosen screws (12) and remove module (7) and base plate (8). 6. Unscrew module (7) from base plate (8). 7. If necessary, remove sealing material (13), unsolder coil wiring from plug (1) and remove coil (6). NOTE: Prior to unsolder the coil wiring, note down the pin assignment. 8. Remove O-ring (5). 1 2 13 12 3 5 14 6 11 7 15 10 8 9 WM801P--02--B Fig. 5-1 Liquid Adhesive Gun WM 801P 1. Plug 2. Protection cap 3. Housing 4. -- 5. O-ring 6. Coil 7. Module 8. Base plate 9. crews 10. crews 11. crew 12. crews 13. ealing material 14. Earth wire 15. pring washer
5-4 Maintenance / Repair 4. Liquid Adhesive Gun Disassembly - WM 801Q- Refer to Fig. 5-2. Observe teps 1 to 3 in WM 801P. 1. Remove the gun from its mounting bracket. 2. Remove nozzle (15). 3. Loosen crews (12) and remove base plate (8) and module (7). 4. If necessary, remove sealing material (13), unsolder coil wiring from plug (1) and remove coil (6). NOTE: Prior to unsolder the coil wiring, note down the pin assignment. 5. Remove distance ring (14) and O-ring (5). 1 2 13 12 3 5 16 14 6 11 7 17 10 8 15 WM801Q--02--B Fig. 5-2 Liquid Adhesive Gun WM801Q 1. Plug 6. Coil 2. Protection cap 7. Module 3. Housing 8. Base plate 4. -- 9. -- 5. O-ring 10. crews 11. crew 12. crews 13. ealing material 14. Distance ring 15. Nozzle with nut 16. Earth wire 17. pring washers
Maintenance / Repair 5-5 5. Module Disassembly 1. Remove seat (7) from Armature sleeve (3). 2. Take out needle (6) and compression spring (5). NOTE: Handle needle with care in order to avoid damaging the metallic needle tip. 3. Remove O-ring (8) from seat (7). 4. Use a brush or a wooden chip and if necessary a solvent recommended by the adhesive manufacturer to clean all parts that come into contact with adhesive. NOTE: Only disassemble module, when flushing with water is not sufficient. 1 2 3 4 5 6 8 7 WM801PQ--04--B Fig. 5-3 Module 1. Protection cap 2. O-ring 3. Armature sleeve 4. O-ring 5. Compression spring 6. Needle 7. eat 8. O-ring
5-6 Maintenance / Repair 6. Module Assembly Refer to Fig 5-3. 1. Mount O-ring (8) arround seat (7). 2. Put compression spring (5) and needle (6) into armature sleeve (3). 3. crew seat (7) into armature sleeve (3). NOTE: This should go very smooth. When any resistance occurs, the needle (6) might not be in the right position. When any force is used the metallic parts could be damaged. 7. Liquid Adhesive Gun Assembly (WM 801P and WM 801Q) Refer to Fig. 5-1 The assembly of the liquid adhesive guns has to be carried out in reverse order.
ection 6 Troubleshooting
6-0 Troubleshooting
Troubleshooting 6-1 ection 6 Troubleshooting WARNING: Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions in this document and all other related documentation. Your liquid adhesive gun is easy to maintain and almost maintenance-free. Under normal operating conditions all components have a long life. WARNING: Disconnect power supply! WARNING: Disconnect adhesive supply! WARNING: Always use protective gloves! Generally observe the following issues: Make sure that the material to be applied is in clean, filtered condition. The control air should be clean when fed into the apparatus. Individual operating conditions and different application material require a corresponding minimum effort for maintenance. For outside cleaning procedures, e.g. nozzle tips, never use sharp metallic tools but rather soft brushes. When doing repair or maintenance work keep your working space as well and the gun as clean as possible. Clogged guns should be flushed thoroughly with an adhesive-compatible detergent. Particularly if needle, seals or nozzle should be replaced. In case of major repair work, the gun should be removed from the equipment. Remove pressure and detach material lines before servicing equipment.
6-2 Troubleshooting NOTE: Refer to section 5 for disassembly procedures. Problem Possible Cause Corrective Action Refer to Liquid adhesive gun does not deposit adhesive ystem pressure too high No voltage Dried adhesive Check the hydraulic system pressure. When the pressure exceeds 48 bar (700 psi) the gun might not open due to high hydrostatic forces. Lower system pressure and trigger the gun. When the gun is activated a voltage of 24 VDC should be measured over the leads ot the coil. If no adhesive comes out of the gun check the connection to the triggering device. Remove the module from the gun. Disassemble module and take out the armature and inspect the components for dried adhesive. NOTE: Never use a steel brush or sharp tools, you might damage the metallic parts. Problem Possible Cause Corrective Action Refer to Adhesive leaks from nozzle Dried adhesive at seat or needle tip Remove the module from the gun. Disassemble module and take out the armature. Inspect seat and needle tip for dried adhesive. If dried adhesive is found on the components, place them under cold, running water to clean them. NOTE: Never use a steel brush or sharp tools, you might damage the metallic parts. In severe cases a hard brush or a wooden chip can be used. Problem Possible Cause Corrective Action Refer to Blocked nozzle or pattern plate Dried adhesive. Remove nozzle or pattern plate and place it under cold, running water. Use a brush or similar instrument to remove adhesive deposit. NOTE: Never use a steel brush or sharp tools, you might damage the metallic parts.
ection 7 Parts
7-0 Parts
Parts 7-1 ection 7 Parts 1. Use of the Illustrated Parts List 1. tudy the illustration to find the specific part you want to identify. Note the item number that goes with it. 2. Locate the item number of the part in the item number column. 3. The next columns give the part number and the description. When the item is not listed, the required part is not regular spare part. Current Parts List Please observe that your equipment may slightly differ from description or some informational details in the manual. Please refer to the updated Bill of Material which is packed with your equipment.
7-2 Parts 2. Parts List 1 2 13 3 12 5 14 6 11 7 16 15 10 8 9 WM801P--02--B Fig. 7-1 Adhesive Gun WM 801P
Parts 7-3 pare Parts WM 801 P Item Part Description Quantity 371 481 Valve complete 1 1 311 243 Plug 1 2 311 551 Protection cap 1 3 371 429 Housing 1 4 -- -- -- 5 371 480 O-ring 1 6 311 239 Coil 1 7 371 750 Module complete 1 8 371 428 Base plate 1 9 311 034 Allen screw M4x12 4 10 311 052 Allen screw M6x16 2 11 313 561 crew 1 12 371 839 crews 2 13 372 291 Plastic sealing material 1 14 373 089 Earth wire 1 15 311 144 pring washer M6 2 16 371 454 Adapter for fixing of WM 801 on WM 830 brackets (Option) 1
7-4 Parts 1 2 13 3 12 5 20 14 6 11 7 18 16 10 8 19 15 17 WM801Q--02B Fig. 7-2 Adhesive Gun WM 801Q
Parts 7-5 pare Parts WM 801Q Item Part Description Quantity 371 482 WM 801 Q 1 1 311 243 Plug 1 2 371 551 Protection cap 1 3 371 429 Housing 1 4 -- -- -- 5 371 480 O-ring 1 6 311 239 Coil 1 7 371 750 Module, complete 1 8 371 424 Base plate 1 10 311 052 Allen screw M6x16 2 11 313 561 crew 1 12 371 839 crews 2 13 372 291 Plastic sealing material 1 14 371 423 Distance ring 1 15 372 793 leeve nut 1 16 311 144 pring washer M6 2 17 -- Nozzle 1 18 371 454 Adapter for fixing of WM 801 on WM 830 brackets (Option) 1 19 312 618 Hexagon sleeve nut for fixing of contact nozzle (Option) 1 20 373 089 Earth wire 1
7-6 Parts Nozzles Item Part Description Quantity 17 373 076 Bead Nozzle hort Engagement Length 0.3 mm 1 17 373 083 Bead Nozzle hort Engagement Length 0.35 mm 1 17 373 077 Bead Nozzle hort Engagement Length 0.4 mm 1 17 373 078 Bead Nozzle hort Engagement Length 0.5 mm 1 17 373 079 Bead Nozzle hort Engagement Length 0.6 mm 1 17 373 080 Bead Nozzle hort Engagement Length 0.7 mm 1 17 374 760 Bead Nozzle Long Engagement Length 0.3 mm 1 17 374 762 Bead Nozzle Long Engagement Length 0.35 mm 1 17 374 764 Bead Nozzle Long Engagement Length 0.4 mm 1 17 374 766 Bead Nozzle Long Engagement Length 0.45 mm 1 17 374 768 Bead Nozzle Long Engagement Length 0.5 mm 1 17 374 770 Bead Nozzle Long Engagement Length 0.6 mm 1 17 374 772 Bead Nozzle Long Engagement Length 0.7 mm 1 17 374 774 Bead Nozzle Long Engagement Length 1.0 mm 1 17 374 741 Contact Nozzle WM 801 -- 0.3 mm / 0.2 mm 1 17 374 742 Contact Nozzle WM 801 -- 0.35 mm / 0.2 mm 1 17 374 743 Contact Nozzle WM 801 -- 0.4 mm / 0.2 mm 1 17 374 744 Contact Nozzle WM 801 -- 0.45 mm / 0.2 mm 1 17 374 745 Contact Nozzle WM 801 -- 0.5 mm / 0.2 mm 1 17 374 746 Contact Nozzle WM 801 -- 0.6 mm / 0.2 mm 1 17 374 747 Contact Nozzle WM 801 -- 0.7 mm / 0.2 mm 1 17 374 748 Contact Nozzle WM 801 -- 1.0 mm / 0.2 mm 1 -- 374 755 et Gasket replacement kit, 10 pc. 1
Parts 7-7
7-8 Parts 1 2 3 4 5 6 8 7 WM801PQ--04--B Fig. 7-3 Module
Parts 7-9 pare Part Kit Module Item Part Description Quantity Note 371 750 Module complete 1 A, B 1 371 551 Protection cap 1 A, B 2 371 480 O-ring 1 A, B 3 371 422 Armature sleeve 1 A, B 4 311 495 O-ring 1 A, B 5 311 196 Compression spring 1 A, B 6,7 -- Needle and seat 1 A, B 8 313 451 O-ring 1 A, B NOTE A: WM 801P B: WM 801Q AR: As Required N: Not hown pare Parts Needle and eat Item Part Description Quantity Note 1,2,3,4 371 752 Needle and seat complete 1 A, B NOTE A: WM 801P B: WM 801Q AR: As Required N: Not hown 4 3 1 2 WM801PQ--05--B Fig. 7-4 Needle and seat
7-10 Parts 34 33 19 31 30 29 28 27 1 2 3 4 5 6 7 8 9 10 26 25 24 11 12 13 23 22 14 15 21 16 17 18 20 19 WM710--10--A Fig. 7-5 Mounting Bracket
Parts 7-11 Mounting Bracket Item Part Description Quantity Note 372 829 Vertical mounting bracket cpl. 1 1 372 805 Knurled knob 1 2 372 806 Protection plug 1 3 372 807 Threaded stem 1 4 372 808 Bar 1 5 372 810 Washer 2 6 372 068 Bushing 2 7 372 826 Curved washer 4 8 372 811 Allenhead knop screw 2 9 372 813 Flat washer 2 10 372 812 Hex nut 2 11 372 825 Allenhead knop screw 1 12 372 814 Mounting block 1 13 372 815 Pin 1 14 372 816 Compression spring 1 15 370 394 Compression spring 1 16 313 607 pring washer 1 17 313 986 Allenhead screw 1 18 372 817 wivel 1 19 313 583 Hex nut 2 20 313 552 Allenhead screw 1 21 372 819 T-nut 1 22 313 738 Compression spring 1 23 372 818 Lever 1 24 372 820 Insert 1 25 313 564 Allenheat flat head screw 1 26 372 821 Lever 1 27 313 293 Hex clamp bar 1 28 372 822 Clamping block 1 29 372 823 Hinged guide 1 30 372 830 pring pin 1 31 372 824 Main guide 1 33 372 828 Washer 1 34 372 827 Fixing device (adjustable) 1
7-12 Parts 6 8 7 1 5 4 2 3 WM830: 1,2,3,4,5 WM710: 4,5,6,7 WM801: 4,5,8 WM801PQ--06--B Fig. 7-6 Quick Change Kit
Parts 7-13 Quick Change Kit Item Part Description Quantity Note 313 353 Quick change kit 34x45mmcomplete 1 1 313 521 crew M6 x 10 2 2 311 144 pring washer 6 mm 2 3 312 850 Guide plate WM830 1 4 312 528 Quick change plate 34 x 45 mm 1 5 311 033 crew M4 x 10 6 6 373 149 Guide plate WM710 1 7 373 070 Flow nipple, stainless steel WM710 1 8 373 410 Guide plate WM801 1 Item Part Description Quantity Note 313 354 Quick change kit 45x45mmcomplete 1 1 313 521 crew M6 x 10 2 2 311 144 pring washer 6 mm 2 3 312 850 Guide plate WM830 1 4 312 530 Quick change plate 45 x 45 mm 1 5 311 033 crew M4 x 10 6 6 373 149 Guide plate WM710 1 7 373 070 Flow nipple, stainless steel WM710 1 8 373 410 Guide plate WM801 1 Item Part Description Quantity Note 313 355 Quick change kit 60x45mmcomplete 1 1 313 521 crew M6 x 10 2 2 311 144 pring washer 6 mm 2 3 312 850 Guide plate WM830 1 4 312 533 Quick change plate 60 x 45 mm 1 5 311 033 crew M4 x 10 6 6 373 149 Guide plate WM710 1 7 373 070 Flow nipple, stainless steel WM710 1 8 373 410 Guide plate WM801 1
7-14 Parts
ection 8 pecifications
8-0 pecifications
pecifications 8-1 ection 8 pecifications Liquid Adhesive Gun Type Holding Current 0.4A Peak Current 1.8A Material line connection Operating range of hydraulic pressure Minimal up-time * 2 Minimal down-time* 2 IP Class 1/2-20 UNF 4.8 MPa = 48 bar (700 psi) ( 800 mpas) 1.5 ms (3800 mpas) 2.1 ms ( 800 mpas) 1.5 ms (3800 mpas) 2.1 ms IP40 NOTE: 1 bar = 14,5 psi = 10 5 Pa NOTE: 25,4 mm= 1 inch NOTE: 0,45359237 kg = 1 lbs NOTE: 9x C/5 +32 = F NOTE: * 2 This is highly adhesive dependent and should only be used as a guide. Viscosity measured using Brookfield method. Up-time corresponds to the bead lengths, down-time corresponds to the distance between two bead (stitch) deposits.
8-2 pecifications 1. Dimensions WM 801 P 34 mm (1.34 in.) 1/2--20 UNF 11 mm (0.43 in.) M 6 (2x) 121.5 mm (3.88 in.) 14 mm (0.55 in.) 34 mm (1.34 in.) 55 mm (2.17 in.) 12 mm (0.47 in.) xxxxxxxxxx Fig. 8-1 WM 801 P
pecifications 8-3 WM 801 Q 1/2-20 UNF 17 mm (0.67 in.) 9 mm (0.35 in.) M6(2x) 98,5 mm (3.88 in.) 14 mm (0.55 in) 34 mm (1.34 in.) 55 mm (2.17 in.) 35 mm (1.38 in.) xxxxxxxxxx Fig. 8-2 WM 801 Q
8-4 pecifications WM 801 P with Bracket 30x30 25x25 130 mm (5.12 in.) max. 238 mm (9.37 in.) 307mm (12.09 in.) 50 mm 51.5 mm (1.97 in.) (2.03 in.) 23mm (0.9 in.) xxxxxxxxxx Fig. 8-3 WM 801 P with Bracket
pecifications 8-5 WM 801 Q with Bracket 30x30 25x25 130 mm (5.12 in.) max. 238 mm (9.37 in.) 307mm (12.09 in.) 50 mm 35mm (1.97 in.) (1.38 in.) 17mm (0.67 in.) xxxxxxxxxx Fig. 8-4 WM 801 Q with Bracket
8-6 pecifications