Service Manual ORR NO. RT2889 GX470 LN RUISR PRO UIO SYSTM POWR MPLIIR VHIL STINTION PROU TR TOYOT PRT No. I No. PIONR MOL No. LN RUISR PRO UK, Ireland September 2002 86280-60280 LXUS GX470 U.S.., anada November 2002 86280-60290 GM-8027ZT/ LN RUISR PRO urope September 2002 86280-60310 GM-8127ZT/W LN RUISR PRO UK, Ireland September 2002 86280-60300 GM-8127ZT/WL Manufactured for TOYOT by PIONR ORPORTION PU. NO. RT2889
1 2 3 4 or details, refer to "Important symbols for good services". 2 1 2 3 4
5 6 7 8 STY INORMTION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. NOT: - When diagnosing a product, take care of its heated portion. Power I (I801,802,803) Power Supply I (I901,902) SP I (I201,251) Heat Sink I Holder [ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: 1. Product safety You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual. 2. djustments To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed. 3. leaning or optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances. 4. Shipping mode and shipping screws To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary. 5. Lubricants, glues, and replacement parts ppropriately applying grease or glue can maintain the product performances. ut improper lubrication or applying glue may lead to failures or troubles in the product. y following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.or replacement parts or tools, the prescribed ones should be used. 5 6 7 8 3
1 2 3 4 ONTNTS STY INORMTION...3 1. SPIITIONS...4 2. XPLO VIWS N PRTS LIST...6 3. LOK IGRM N SHMTI IGRM...8 4. P ONNTION IGRM...16 5. LTRIL PRTS LIST...25 6. JUSTMNT...31 7. GNRL INORMTION...41 7.1 IGNOSIS...41 7.1.1 ISSSMLY...41 7.1.2 ONNTOR UNTION SRIPTION...44 7.2 I...45 7.3 XPLNTION...46 7.3.1 SYSTM LOK IGRM...46 7.3.2 OPRTIONL LOW HRT...49 8. OPRTIONS...51 1. SPIITIONS Power source.............13.2±0.1v(10.5-16.0v) Grounding................Negative type ackup current............1.0m or less imensions(no racket)....261.6mm(w)x73mm(h)x183.8mm() Weight...................2.465kg Maximum output power....22w or more(ront) 22W or more(squawker-ront) 22W or more(rear) 22W or more(woofer) 4 1 2 3 4
5 6 7 8 5 6 7 8 5
1 2 3 4 2. XPLO VIWS N PRTS LIST 2.1 XTRIOR 6 1 2 3 4
5 6 7 8 NOT: - Parts marked by * are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to mark on the product are used for disassembly. - or the applying amount of lubricants or glue, follow the instructions in this manual. ( In the case of no amount instructions, apply as you think it appropriate.) - XTRIOR STION PRTS LIST Mark No. escription Part No. Mark No. escription Part No. 1 Screw MZ30P200M 2 Screw MZ40P060ZK 3 Screw MZ50P060M 4 Screw PZ26P080M 5 Screw SZ26P060M 28 Socket(N101) KS4241 29 mp Unit(GM-8076ZT/WL) WM8077 mp Unit(GM-8076ZT/) WM8075 mp Unit(GM-8176ZT/WL) WM8355 mp Unit(GM-8176ZT/W) WM8352 6 Screw SZ30P060M 7 Screw SZ30P100M 8 hassis N2142 9 ase N2563 10 Shield ase N8185 11 Shield ase N8186 12 racket N9778 13 racket N9779 14 86287-60020 N1013 15 Insulator NM6145 16 Seal NM6686 17 Seal NM7170 18 Seal NM7305 19 Seal NM7745 20 Tape NM7882 21 Heat Sink NR1566 22 over NV7037 23 over NV7605 24 SP Unit() WM8076 SP Unit(GM-8027ZT/) WM8074 SP Unit(GM-8127ZT/WL) WM8356 SP Unit(GM-8127ZT/W) WM8353 25 ord ssy 6990 26 onnector(n401) KS2191 27 Socket(N102) KS3632 30 Screw PZ30P060SN 31 Screw SZ26P080M 32 onnector(n902) KM1308 33 onnector(n901) KM1310 34 Plug(N906) KS4240 35 Plug(N905) KS4242 36 Holder N8187 37 racket N1012 38 Sheet NM7015 39 Microphone Unit WM8205 40 onnector(n402) KS2191 41 Screw ISS26P060M 42 I(I902) 178M05T 43 I(I801) PL006 44 I(I802) PL006 45 I(I803) PL006 46 ushion NM7756 5 6 7 8 7
1 2 3 4 3. LOK IGRM N SHMTI IGRM 3.1 LOK IGRM 7 6 SP UNIT / ONVRTR I181 K5351V L- INL- INL+ 1 ST RYSTL OSILLTOR 21 I231 T7WU04 7 3 XOUT XIN 10 12 V 8 8 2 1 2 K I241 T7W74U 3 q 18 SI1 19 SI0 SO0 SO2 17 15 I251 P2061 I101 SYSTM ONTROLLR 76 SLIN2 SP 19 18 16 15 SI0 SI1 SO1 SO2 SP (SL2) I201 P2061 GM-8027ZT/ GM-8127ZT/W GM-8127ZT/WL SO1 V 16 SO0 17 68 SPRR 74 (RT) SLIN1 (256S) (TT) Q291 : P5726 : P5792 (SL1) 66 (T) SYSPW1 (WT) RONT 5 XTI I261 8 K4321V 3 ST OUTL 18 RR 5 XTI I281 K4321V 8 3 ST OUTL 18 WOOR 5 XTI I291 K4321V 3 8 OUTL ST OUTR 18 17 SMUTIN P 21 SNS SNS 17 16 SNS Q155 RST 1 RST 9 2 I131 S-80730NT NVMUT 79 VIN VOUT VPW MUT 31 22 23 20 1 PWSNS 65 RONT LP I311 NJM2068M RR LP I331 NJM2068M WOOR LP I341 NJM2068M SQUWKR SQUWKR LP 5 XTI I271 I321 1 K4321V 8 3 NJM2068M ST OUTL 18 15 SP SYSTM MUT Q175 2 1 8 1 3 IN1 1 5 22 OUT1 IN3 20 OUT3 LTRONI VOLUM 18 OUT5 I351 PM0017M 1 7 IN5 V K UP SNS Q151 US RIVR I141 H12187P Q101 2 LTRONI VOLUM I371 SN761029L NVI/MUT 19 Q171 N102 LO RLO TWLO WO V5 P MUTI 1 U1 NMUT1 MUTO 13 11 9 6 3 13 6 7 12 9 N905 RONT-L PR MP 13 11 8 8 9 5 5 6 16 11 8 6 13 12 7 10 S 5 14 LIN I701 3 NJM2068M 1 RLIN 3 WIN 3 V5 1 U1 P P TWLIN NMUT MUTO 2 6 4 SYS4 RR-L PR MP I702 NJM2068M 1 6 SYS4 SU WOOR PR MP MUTIN 6 TXH TXP1 15 4 7 S I703 NJM2068M 6 SYS4 P P 1 5V RGULTOR Q903 Q913 MP UNIT OST SNS (SW) MUT /STY 7 6 11 10 I903 M51957P RONT POWR MP 11 I801 16 PL006 22 25 STY1 PMUT Q831 Q832 Q915 PMUT RR POWR MP 4 22 15 STY1 PMUT SU WOOR POWR MP 11 10 Q833 Q950 4 U1 2 I802 PL006 I803 PL006 STY1 22 PMUT Q912 25 Q909 1 7 25 7 9 9 7 MUT Q801 7 9 17 19 Q802 Q803 UIO INPUT UR 2 I501 NJM2068M 6 Q911 (SW) (LP) (LM) Q910 (TWLM) (TWLM) (RLP) (TWLP) (RLM) MUT (H/U MUT) WL- RL- U N901 OUTPUT ONNTOR (SP) INPUT ONNTOR (SP) N902 ML- L901.U WL+ RL+ SP L- L+ L+ N-MU TX+ TMUT ML+ (TWLP) SL 5 7 I402 NJM2068M 8 V V SYS5 17 2 SYS5 18 1 SYS5 5V RGULTOR 1 I902 3 178M05T SYSTM POWR SWITH Q904 U Q401 VR401 3 1 I401 NJM2068M 4 8 SYS8 16 3 SYS8 SYS4 8V RGULTOR 1 I901 3 NJM293008K Q906 1 1 2 2 Q161 SYSP1 8 11 SYSPW1 V Q907 SYSPW1 MI MI401 MIROPHON UNIT SP1 10 9 SP1 N101 N906 SP SNSOR PULS 8 1 2 3 4
5 6 7 8 5 6 7 8 9
1 2 3 4 3.2 SHMTI IGRM (GUI PG) Note: When ordering service parts, be sure to refer to " XPLO VIWS N PRTS LIST" or "LTRIL PRTS LIST". -a -a -b Large size SH diagram SP UNIT -a -b Guide page / ONVRTR -a -b etailed page MIROPHON UNIT POWR MP 10 MP UNIT 1 2 3 4
5 6 7 8 -b Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. NOT : Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. ecimal points for resistor and capacitor fixed values are expressed as : 2.2 2R2 0.022 R022 5 6 7 8 11
1 2 3 4 -b 1 2 -a -b SP UNIT / ONVRTR MIROPHON UNIT -a 12 1 2 3 4
5 6 7 8 3 4 -b -a -b POWR MP MIROPHON UNIT MP UNIT -a 13 5 6 7 8
1 2 3 4 -a -b -b 1 2 14 1 2 3 4
5 6 7 8 ecimal points for resistor and capacitor fixed values are expressed as : 2.2 2R2 0.022 R022 NOT : Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. -a -b 3 4 -b 15 5 6 7 8
1 2 3 4 4. P ONNTION IGRM 4.1 SP UNIT NOT OR P IGRMS 1.The parts mounted on this P include all necessary parts for several destination. or further information for respective destinations, be sure to check with the schematic diagram. 2.Viewpoint of P diagrams onnector apacitor SI P..oard hip Part SI SP UNIT N906 16 N402 1 2 3 4
5 6 7 8 SI N905 RONT 5 6 7 8 17
1 2 3 4 SP UNIT 18 1 2 3 4
5 6 7 8 SI 5 6 7 8 19
1 2 3 4 4.2 MP UNIT MP UNIT N101 20 1 2 3 4
5 6 7 8 SI N102 5 6 7 8 21
1 2 3 4 MP UNIT 22 1 2 3 4
5 6 7 8 SI 5 6 7 8 23
1 2 3 4 4.3 MIROPHON UNIT MIROPHON UNIT SI MIROPHON UNIT SI N401 MI 24 1 2 3 4
5 6 7 8 5. LTRIL PRTS LIST NOT: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. hip Resistor RS1/_S J,RS1/ S J hip apacitor (except for QS...) KS..., S..., SZS... =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- Unit Number : WM8076() : WM8074(GM-8027ZT/) : WM8356(GM-8127ZT/WL) : WM8353(GM-8127ZT/W) Unit Name : SP Unit MISLLNOUS I 101 I(,GM-8027ZT/) P5726 I 101 I(GM-8127ZT/WL,GM-8127ZT/W) P5792 I 131 I S-80730NT I 141 I H12187P I 181 I K5351V I 201 I P2061 I 231 I T7WU04 I 241 I T7W74U I 251 I P2061 I 261 I K4321V I 271 I K4321V I 281 I K4321V I 291 I K4321V I 311 I NJM2068M I 321 I NJM2068M I 331 I NJM2068M I 341 I NJM2068M I 351 I PM0017M I 371 I SN761029L I 401 I NJM2068M I 402 I NJM2068M Q 101 Transistor T144K Q 151 hip Transistor 2S2712 Q 155 hip Transistor 2S2712 Q 161 hip Transistor 2S2712 Q 171 Transistor 2S1162 Q 175 Transistor 2S1162 Q 291 Transistor T124XK Q 401 hip Transistor 2S2712 101 iode N202K 151 iode HZU8R2(1) 155 iode HZU8R2(1) 301 iode HZU4R3(3) 401 iode HZU4R3(3) 402 iode 1SS355 403 iode 1SS355 404 iode 1SS355 405 iode 1SS355 406 iode 1SS355 451 iode R2R7M(2) L 101 Inductor LT1R0K2125 L 141 Inductor T1305 L 142 Inductor T1305 L 181 Inductor LT1R0K2125 L 182 Inductor LT1R0K2125 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- L 183 Inductor LT1R0K2125 L 184 Inductor LT1R0K2125 L 185 Inductor LT4R7K2125 L 186 Inductor LT120K2125 L 201 Inductor LTR82K2125 L 231 Inductor LT1R0K2125 L 241 Inductor LT1R0K2125 L 251 Inductor LTR82K2125 L 261 Inductor LT1R0K2125 L 262 Inductor LT120K2125 L 271 Inductor LT1R0K2125 L 272 Inductor LT120K2125 L 281 Inductor LT1R0K2125 L 282 Inductor LT120K2125 L 291 Inductor LT1R0K2125 L 292 Inductor LT120K2125 L 293 Inductor LT1R0K2125 L 295 Inductor LT1R0J3225 L 296 hip-inductor LT2R2J3225 L 297 hip-inductor LT2R2J3225 L 301 Inductor LT1R0K2125 L 451 Inductor LT4R7K2125 X 101 Radiator 10.00MHz SS1428 X 231 eramic Resonator 22.5792MHz SS1512 VR 401 Semi-fixed 1kΩ(O) P1393 RSISTORS R 101 1kΩ N1120 R 103 RS1/10S473J R 104 (GM-8027ZT/,GM-8127ZT/W) RS1/10S473J R 105 RS1/10S103J R 107 RS1/10S473J R 108 RS1/10S102J R 109 RS1/10S473J R 110 (,GM-8127ZT/WL) RS1/10S473J R 111 RS1/10S102J R 112 RS1/10S473J R 113 RS1/10S473J R 114 RS1/10S473J R 115 RS1/10S472J R 116 RS1/10S472J R 117 RS1/10S103J R 118 RS1/10S681J R 119 47kΩ N1131 R 120 RS1/10S473J R 122 RS1/4S271J R 125 RS1/16S102J R 126 RS1/16S102J R 127 RS1/16S102J R 128 RS1/16S102J R 129 RS1/16S102J R 130 RS1/16S102J 5 6 7 8 25
1 2 3 4 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- R 131 RS1/10S104J R 132 RS1/16S102J R 133 RS1/16S102J R 134 RS1/16S102J R 135 RS1/16S102J R 141 RS1/10S102J R 142 RS1/10S102J R 144 RS1/10S473J R 151 RS1/10S104J R 152 RS1/10S473J R 153 RS1/10S102J R 155 RS1/10S104J R 156 RS1/10S473J R 157 RS1/10S102J R 161 RS1/10S362J R 162 RS1/10S473J R 171 RS1/10S912J R 172 RS1/10S472J R 173 RS1/10S102J R 175 RS1/10S912J R 176 RS1/10S472J R 177 RS1/10S102J R 181 RS1/10S331J R 182 RS1/10S331J R 183 RS1/10S331J R 184 RS1/10S331J R 185 RS1/10S221J R 186 RS1/10S221J R 187 RS1/10S221J R 188 RS1/10S221J R 201 RS1/10S221J R 202 RS1/10S221J R 203 RS1/10S221J R 206 RS1/16S102J R 207 RS1/16S102J R 208 RS1/16S102J R 231 RS1/10S680J R 232 RS1/10S105J R 233 RS1/10S471J R 241 RS1/10S681J R 251 RS1/10S221J R 252 RS1/10S221J R 253 RS1/10S221J R 261 RS1/10S102J R 262 RS1/10S102J R 271 RS1/10S102J R 272 RS1/10S102J R 281 RS1/10S102J R 282 RS1/10S102J R 291 RS1/10S102J R 292 RS1/10S102J R 293 RS1/10S473J R 295 RS1/10S1R0J R 296 RS1/10S4R7J R 301 RS1/10S391J R 311 RS1/10S123J R 312 RS1/10S123J R 313 RS1/10S103J R 314 RS1/10S103J R 315 (,GM-8127ZT/WL,GM-8127ZT/W) RS1/10S303J R 315 (GM-8027ZT/) RS1/10S393J R 316 (,GM-8127ZT/WL,GM-8127ZT/W) RS1/10S303J R 316 (GM-8027ZT/) RS1/10S393J =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- R 317 RS1/10S101J R 318 RS1/10S101J R 321 RS1/10S123J R 322 RS1/10S123J R 323 RS1/10S103J R 324 RS1/10S103J R 325 () RS1/10S243J R 325 (GM-8127ZT/WL,GM-8027ZT/,GM-8127ZT/W) RS1/10S303J R 326 () RS1/10S243J R 326 (GM-8127ZT/WL,GM-8027ZT/,GM-8127ZT/W) RS1/10S303J R 327 RS1/10S101J R 328 RS1/10S101J R 331 RS1/10S123J R 332 RS1/10S123J R 333 RS1/10S103J R 334 RS1/10S103J R 335 (,GM-8127ZT/WL) RS1/10S303J R 335 (GM-8027ZT/,GM-8127ZT/W) RS1/10S243J R 336 (,GM-8127ZT/WL) RS1/10S303J R 336 (GM-8027ZT/,GM-8127ZT/W) RS1/10S243J R 337 RS1/10S101J R 338 RS1/10S101J R 341 RS1/10S562J R 343 RS1/10S682J R 345 RS1/10S123J R 347 RS1/10S101J R 401 RS1/10S222J R 402 RS1/10S683J R 403 RS1/10S103J R 404 RS1/10S472J R 405 RS1/10S471J R 406 RS1/10S391J R 407 RS1/10S684J R 408 RS1/10S682J R 409 RS1/10S472J R 410 RS1/10S472J R 411 RS1/10S473J R 412 RS1/10S153J R 413 RS1/10S153J R 414 RS1/10S102J R 415 RN1/10S1003 R 416 RN1/10S1003 R 417 RS1/10S1800 R 418 RS1/10S562J R 419 RN1/10S1002 R 420 RN1/10S2002 R 421 RS1/10S102J R 422 RN1/10S1003 R 423 RN1/10S1003 R 425 RS1/10S472J R 451 RS1/10S473J R 452 RS1/10S473J R 453 RS1/10S473J R 454 RS1/10S473J R 455 RS1/10S102J PITORS 101 JQ100M16 102 JQ100M16 103 KSQY103K50 104 KSQY102K50 105 KSQY102K50 106 KSQY102K50 107 KSQY102K50 121 KSQY103K50 122 KSQY103K50 131 KSQY103K50 26 1 2 3 4
5 6 7 8 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- 141 KSQY103K50 181 KSQY152K50 182 KSQY152K50 183 JQ101M10 184 KSQY104K25 185 JQ100M16 186 KSQY104K25 187 JQ101M10 188 KSQY104K25 189 KSQY104K25 191 SQH101J50 192 SQH101J50 193 SQH101J50 194 SQH101J50 195 JQNP100M10 196 JQNP100M10 197 JQNP100M10 198 JQNP100M10 201 JQ100M16 202 JQ100M16 203 KSQY103K50 204 KSQY102K50 231 JQ100M16 232 JQ100M16 233 KSQY103K50 241 KSQY103K50 242 KSQY103K50 243 KSQY102K50 251 JQ100M16 252 JQ100M16 253 KSQY103K50 261 KSQY104K25 262 JQ101M10 263 JQ221M6R3 264 KSQY104K25 265 (,GM-8127ZT/WL,GM-8127ZT/W) KSQY392K50 265 (GM-8027ZT/) KSQY472K50 266 (,GM-8127ZT/WL,GM-8127ZT/W) KSQY392K50 266 (GM-8027ZT/) KSQY472K50 267 JQ221M6R3 268 KSQY104K25 269 KSQY104K25 271 KSQY104K25 272 JQ101M10 273 JQ221M6R3 274 KSQY104K25 275 (,GM-8127ZT/W) KSQY472K50 275 (GM-8127ZT/WL,GM-8027ZT/) KSQY392K50 276 (,GM-8127ZT/W) KSQY472K50 276 (GM-8127ZT/WL,GM-8027ZT/) KSQY392K50 277 JQ221M6R3 278 KSQY104K25 279 KSQY104K25 281 KSQY104K25 282 JQ101M10 283 JQ221M6R3 284 KSQY104K25 285 (,GM-8127ZT/WL) KSQY392K50 285 (GM-8027ZT/,GM-8127ZT/W) KSQY472K50 286 (,GM-8127ZT/WL) KSQY392K50 286 (GM-8027ZT/,GM-8127ZT/W) KSQY472K50 287 JQ221M6R3 288 KSQY104K25 289 KSQY104K25 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- 291 KSQY104K25 292 JQ101M10 293 JQ221M6R3 294 KSQY104K25 295 KSQY332K50 297 JQ221M6R3 298 KSQY104K25 299 KSQY104K25 301 JQ101M10 302 KSQY102K50 303 KSQY103K50 306 KSQY103K50 307 KSQY103K50 308 KSQY103K50 309 KSQY103K50 311 JQNP100M10 312 JQNP100M10 313 KSQY102K50 314 KSQY102K50 315 (,GM-8127ZT/WL,GM-8127ZT/W) SQH101J50 315 (GM-8027ZT/) SQH680J50 316 (,GM-8127ZT/WL,GM-8127ZT/W) SQH101J50 316 (GM-8027ZT/) SQH680J50 317 KSQY103K50 321 JQNP100M10 322 JQNP100M10 323 KSQY102K50 324 KSQY102K50 325 SQH101J50 326 SQH101J50 327 KSQY103K50 331 JQNP100M10 332 JQNP100M10 333 KSQY102K50 334 KSQY102K50 335 SQH101J50 336 SQH101J50 337 KSQY103K50 341 JQNP100M10 343 KSQY823K25 345 KSQY183K50 347 KSQY103K50 351 KSY105K16 352 KSY105K16 353 KSY105K16 354 KSY105K16 355 KSY105K16 357 JQ100M16 358 KSQY104K25 359 JQ100M16 360 KSQY104K25 361 LNP1R0M50 362 LNP1R0M50 363 JQNP1R0M50 364 JQNP1R0M50 365 JQNP2R2M35 371 JQNP1R0M50 372 JQNP1R0M50 373 JQNP4R7M16 374 JQNP4R7M16 375 JQNP4R7M16 376 JQNP4R7M16 377 JQ4R7M25 5 6 7 8 27
1 2 3 4 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- 378 KSQY473K16 379 JQ2R2M50 380 JQ1R0M50 381 KSQY474K25 382 KSQY474K25 383 JQ100M16 384 KSQY104K25 391 KSQY102K50 392 KSQY102K50 393 KSQY102K50 394 KSQY102K50 395 KSQY102K50 401 T470M10 402 T470M10 403 0.68µ/50V H1386 404 T100M50 405 T470M10 406 SQH101J50 407 T470M10 408 T100M50 409 KSQY683K25 410 NP220M10 411 KSQY823K25 412 NP100M16 413 NP100M16 414 KSQY103K50 415 NP100M16 451 JQ221M6R3 452 JQ221M6R3 453 KSQY104K25 Unit Number : WM8077() : WM8075(GM-8027ZT/) : WM8355(GM-8127ZT/WL) : WM8352(GM-8127ZT/W) Unit Name : mp Unit MISLLNOUS I 501 I NJM2068M I 502 I NJM2068M I 701 I NJM2068M I 702 I NJM2068M I 703 I NJM2068M I 801 I PL006 I 802 I PL006 I 803 I PL006 I 901 I NJM293008K I 902 I 178M05T I 903 I M51957P Q 801 Transistor T124K Q 802 Transistor T124K Q 803 Transistor T124K Q 831 hip Transistor 2S2712 Q 832 hip Transistor 2S2712 Q 833 hip Transistor 2S2712 Q 903 Transistor 2S3651 Q 904 Transistor 2S1260 Q 906 Transistor 2S1260 Q 907 Transistor 2S1587 Q 909 Transistor T114K Q 910 Transistor T114K Q 911 Transistor 2S1757K Q 912 Transistor T114K Q 913 Transistor T144K Q 915 Transistor T114TK Q 916 Transistor 2S1162 Q 950 hip Transistor 2S2712 901 iode RM4LJ10 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- 902 iode 1SS355 904 iode 1SS355 905 iode R15-02VH 906 iode UZS5R6() 907 iode HZU4R3(3) 909 iode M152WK 910 iode 1SS355 911 iode M152WK 916 iode UZS18() 917 iode UZS18() 950 iode UZS7R5() L 901 hoke oil 260mH TH1240 RSISTORS R 501 RS1/10S103J R 502 RS1/10S103J R 503 RS1/10S103J R 504 RS1/10S103J R 505 RS1/10S472J R 506 RS1/10S472J R 507 RS1/10S472J R 508 RS1/10S472J R 509 RS1/10S822J R 510 RS1/10S822J R 511 RS1/10S822J R 512 RS1/10S822J R 517 RS1/10S153J R 518 RS1/10S153J R 519 RS1/10S153J R 520 RS1/10S153J R 521 RS1/10S101J R 522 RS1/10S101J R 523 RS1/10S101J R 524 RS1/10S101J R 701 RS1/10S223J R 702 RS1/10S223J R 703 RS1/10S223J R 704 RS1/10S223J R 705 RS1/10S303J R 706 RS1/10S303J R 707 RS1/10S223J R 708 RS1/10S223J R 709 RS1/10S123J R 710 RS1/10S123J R 711 () RS1/10S103J R 711 (GM-8127ZT/WL,GM-8127ZT/W) RS1/10S392J R 711 (GM-8027ZT/) RS1/10S472J R 712 () RS1/10S103J R 712 (GM-8127ZT/WL,GM-8127ZT/W) RS1/10S392J R 712 (GM-8027ZT/) RS1/10S472J R 713 RS1/10S223J R 714 (,GM-8127ZT/WL) RS1/10S223J R 714 (GM-8027ZT/) RS1/10S183J R 714 (GM-8127ZT/W) RS1/10S153J R 715 (,GM-8127ZT/WL,GM-8127ZT/W) RS1/10S151J R 715 (GM-8027ZT/) RS1/10S471J R 716 (,GM-8127ZT/WL,GM-8127ZT/W) RS1/10S151J R 716 (GM-8027ZT/) RS1/10S471J R 717 (,GM-8127ZT/WL,GM-8127ZT/W) RS1/10S392J R 717 (GM-8027ZT/) RS1/10S332J R 718 (,GM-8127ZT/WL,GM-8127ZT/W) RS1/10S392J R 718 (GM-8027ZT/) RS1/10S332J R 719 RS1/10S221J R 721 RS1/10S474J 28 1 2 3 4
5 6 7 8 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- R 722 RS1/10S474J R 723 RS1/10S101J R 724 RS1/10S101J R 725 RS1/10S101J R 726 RS1/10S101J R 727 RS1/10S101J R 731 (,GM-8127ZT/WL) RS1/10S472J R 731 (GM-8027ZT/,GM-8127ZT/W) RS1/10S182J R 732 (,GM-8127ZT/WL) RS1/10S472J R 732 (GM-8027ZT/,GM-8127ZT/W) RS1/10S182J R 733 (,GM-8027ZT/) RS1/10S102J R 733 (GM-8127ZT/WL,GM-8127ZT/W) RS1/10S272J R 734 (,GM-8027ZT/) RS1/10S102J R 734 (GM-8127ZT/WL,GM-8127ZT/W) RS1/10S272J R 735 (,GM-8127ZT/WL) RS1/10S122J R 735 (GM-8027ZT/) RS1/10S182J R 735 (GM-8127ZT/W) RS1/10S222J R 736 RS1/10S223J R 801 RS1/10S184J R 802 RS1/10S184J R 803 RS1/10S184J R 831 RS1/10S271J R 832 RS1/10S271J R 833 RS1/10S271J R 834 RS1/10S472J R 835 RS1/10S472J R 836 RS1/10S472J R 901 RS1/10S472J R 902 RS1/8S222J R 907 RS1/10S153J R 908 RS1/10S6R8J R 909 RS1/10S103J R 910 RS1/10S181J R 911 RS1/10S103J R 912 RS1/10S391J R 914 RS1/10S221J R 916 RS1/8S121J R 917 RS1/8S151J R 918 RS1/8S222J R 919 RS1/8S222J R 921 RS1/10S474J R 924 RS1/10S471J R 928 RN1/10S1102 R 929 RN1/10S1801 R 930 RS1/10S222J R 931 RS1/10S103J R 932 RS1/10S333J R 933 RS1/10S333J R 934 RS1/10S272J R 935 RS1/10S183J R 936 RS1/10S103J R 937 RS1/4S101J R 938 RS1/4S101J R 939 RS1/10S432J R 940 RS1/10S512J R 950 RS1/8S272J R 951 RS1/10S182J R 952 RS1/10S183J PITORS 501 T4R7M50 502 T4R7M50 503 T4R7M50 504 T4R7M50 505 SQH101J50 506 SQH101J50 507 SQH101J50 508 SQH101J50 509 KSQY473K25 510 KSQY473K25 701 SQH101J50 702 SQH101J50 703 () SQH101J50 703 (GM-8027ZT/) SQH221J50 703 (GM-8127ZT/WL,GM-8127ZT/W) SQH271J50 704 () SQH101J50 704 (GM-8027ZT/) SQH221J50 704 (GM-8127ZT/WL,GM-8127ZT/W) SQH271J50 705 (,GM-8127ZT/WL,GM-8027ZT/) KSQY682K50 705 (GM-8127ZT/W) KSQY103K50 706 KSQY473K25 707 KSQY224K16 708 KSQY473K25 709 KSQY473K25 710 KSQY473K25 801 TN224J50 802 TN224J50 803 TN224J50 804 TN224J50 805 TN224J50 806 TN224J50 807 TN224J50 808 TN224J50 809 TN224J50 810 TN224J50 811 TN224J50 812 TN224J50 813 TN105J50 814 TN105J50 815 TN105J50 816 T100M50 817 T100M50 818 T100M50 822 HT221M25 823 KSQY104K25 824 HT221M25 825 KSQY104K25 826 HT221M25 827 KSQY104K25 901 6800µ/16V H1390 902 T1R0M50 903 T471M25 904 KSQY473K25 905 T221M10 906 T1R0M50 907 100µ/10V H1282 908 100µ/10V H1282 909 KSQY473K25 910 T221M10 911 KSQY473K25 912 HT1R0M50 913 100µ/10V H1282 914 KSQY473K25 915 KSQY103K50 916 KSQY103K50 917 KSQY473K25 918 KSQY224K25 919 KSQY473K25 920 KSQY103K50 921 T1R0M50 5 6 7 8 29
1 2 3 4 =====ircuit Symbol and No.===Part Name Part No. --- ------ ------------------------------------------ ------------------------- 922 KSQY473K25 923 T4R7M50 924 KSQY471K50 925 KSQY104K25 928 SZSR3R3M35 930 KSQY392K50 931 KSQY392K50 932 KSQY392K50 933 KSQY392K50 934 KSQY392K50 935 KSQY392K50 936 KSQY392K50 937 KSQY392K50 938 KSQY392K50 939 KSQY392K50 940 KSQY392K50 941 KSQY392K50 942 KSQY392K50 943 KSQY392K50 944 KSQY392K50 945 KSQY392K50 952 KSQY221K50 953 KSQY221K50 954 KSQY221K50 955 KSQY221K50 960 KSQY221K50 961 KSQY221K50 Unit Number : WM8205 Unit Name : Microphone Unit MI 401 Microphone PM1011 30 1 2 3 4
5 6 7 8 6. JUSTMNT - Jigs GG1153 (14P) GG1245 (18P) 5 6 7 8 31
1 2 3 4 - onnection iagram KX-M8527ZT/U H/U MV(NSO) 12P 6P 10P 14P 8P 12P 6P 10P 14P 8P GG1305 ullet connector (To Regulated Power Supply) MP GM-8027ZT/ ullet connector (To Regulated Power Supply) GG1239 ullet connector (To Regulated Power Supply) 25P 16P NVI U(NSO) 25P 16P 18P 10P GG1240 GG1169 R+ UI+ 18P 10P ullet connector SP Line UI- R- SV(PN) GG1306 24P 10P 32P 24P 10P 32P RS-U 12P 16P X-M8027ZT/ M 12P 12P 32P 32P GG1304 ullet connector (To Regulated Power Supply) 24P V Unit Rear isplay(-tn) 16P 16P 16P 16P ullet connector (To Regulated Power Supply) 32 1 2 3 4
5 6 7 8 - onnection iagram KX-M8527ZT/U H/U MV(NSO) 12P 6P 10P 14P 8P 12P 6P 10P 14P 8P ullet connector (To Regulated Power Supply) GG1302 GM-8027ZT/ GG1239 25P 25P MP 16P 16P ullet connector (To Regulated Power Supply) ullet connector (To Regulated Power Supply) GG1240 ullet connector SP Line GG1169 NVI U(NSO) 18P 10P R+ R- 18P 10P UI- UI+ RS ontroller 24P X-M8027ZT/ 24P M 32P 32P *Please connect only one Multi at the same time *M does not operate if RS controller is not connected. 5 6 7 8 33
1 2 3 4 - onnection iagram KX-M8527ZT/U H/U MV(NSO) 12P 6P 10P 14P 8P 12P 10P 14P 8P GG1304 ullet connector (To Regulated Power Supply) GM-8027ZT/ GG1300 GG1239 25P 25P MP 16P 16P ullet connector (To Regulated Power Supply) ullet connector (To Regulated Power Supply) GG1240 ullet connector SP Line GG1169 NVI U(NSO) 18P 10P R+ R- 18P 10P UI- UI+ X-M8027ZT/ M 32P ullet connector (To Regulated Power Supply) 12P 32P 24P *Please connect only one Multi at the same time 34 1 2 3 4
5 6 7 8 - onnection iagram X-MG8527ZT/U H/U 12P 12P 6P 10P 14P GG1305 ullet connector (To Regulated Power Supply) MP GM-8027ZT/ ullet connector (To Regulated Power Supply) 25P 16P GG1240 25P 16P GG1169 R+ 18P 10P ullet connector SP Line R- GG1306 24P 10P 32P SV(PN) 24P 10P 32P RS-U 12P 16P V Unit 16P Rear isplay(-tn) 16P 16P 16P ullet connector (To Regulated Power Supply) 5 6 7 8 35
1 2 3 4 - onnection iagram X-MG8527ZT/U H/U 12P 12P 6P 10P 14P GG1302 ullet connector (To Regulated Power Supply) GM-8027ZT/ MP 25P 25P 16P 16P ullet connector (To Regulated Power Supply) GG1240 ullet connector SP Line GG1169 R+ R- 18P 10P RS ontroller 24P 24P 32P 24P 36 1 2 3 4
5 6 7 8 - onnection iagram X-MG8527ZT/U GM-8027ZT/ H/U MP 12P 25P 16P 25P 16P GG1240 GG1169 ullet connector (To Regulated Power Supply) ullet connector SP Line - onnection iagram X-MG8527ZT/W(L) X-MG8627ZT/W(R) GM-8027ZT/(L) (R) GM-8127ZT/W(L) GM-8127ZT/WL(R) H/U MP 12P 25P 16P 25P 16P GG1240 GG1169 ullet connector (To Regulated Power Supply) ullet connector SP Line 5 6 7 8 37
1 2 3 4 - onnection iagram KX-M8527ZT/W(L) KX-M8627ZT/W(R) H/U MV(NSO) 12P 6P 10P 14P 8P 12P GG1304 10P 14P 8P ullet connector (To Regulated Power Supply) GG1300 GG1239 GM-8027ZT/(L) (R) GM-8127ZT/W(L) GM-8127ZT/WL(R) ullet connector (To Regulated Power Supply) MP ullet connector (To Regulated Power Supply) 25P 16P 25P 16P GG1240 ullet connector SP Line GG1169 18P 10P R+ R- X-M8027ZT/(L) X-M8127ZT/WL(R) M ullet connector (To Regulated Power Supply) 12P 32P 32P 24P *Please connect only one Multi at the same time 38 1 2 3 4
5 6 7 8 6.1 SL STION JUSTMNT Note: 1) Only if SL parts (shaded ones below) get changed, you need adjustments for SL. 2) When you disconnect the connector for SL, you need to be careful. Refer to the sentence and the figure below. When you disconnect the ord ssy (6990) that connects between SP P and Microphone P, get your hand on the connector. Never pull the cable directly because it's very week and easy to be cut. Hook your pointed fingers' nail, and you can disconnect it easily. 5 6 7 8 39
1 2 3 4 Preset conditions 1. Set VR401 around the center of the adjustable range. Input Output djustment (MI) (Pin 74 : test point "SL1") dj.point Spec. y using the jig(n-906,n-912), Observe the output at VR401 314±30mV apply a sine wave of 100dSPL LS1 on a audio analyzer voltage directly to the MI terminal. (orresponding to analog (lose up as much as possible.) meter 7Hz). To connect the mp unit and the SP unit, use Jig GG1153 and GG1245. aution: 1) efore starting measurement, be sure to perform the initial check for the SL adjustment jig. (The sound pressure level should be 100dSPL at the sound emission section.) 2) Note that it may take 20 seconds or more to obtain waveforms, in some cases. o not switch off the jig soon after starting measurement. onditions: 1) This adjustment is sensitive to external shocks or wind. uring adjustment, keep away the product and jig from them. udio analyzer SP UNIT Side SP UNIT Side SL1 VR401 Side MP UNIT MIROPHON UNIT Side N906 N905 MI MI401 N901 N902 MR- N902 SP L+ R+ N-MU (TX+) TX+ (TX+) TMUT TML+ (SP) L- R- SG MUT (TX-) TX- (TX-) (MUT) ML- 13.2V MR+ N901 + WL+ WR+ RL+ RR+ L+ R+ +2 WL- WR- GN RL- RR- L- R- 13.2V 13.2V 0V 13.2V + - Regulated Power Supply 40 1 2 3 4
5 6 7 8 7. GNRL INORMTION 7.1 IGNOSIS 7.1.1 ISSSMLY - Removing the ase (ig.1) ase 1 Remove the two screws and then remove the ase. - Notes the over (ig.1) Never remove the over unless you need to do so because it is firmly adhered to the chassis with double-faced tape. lso, do not reuse the removed over and double-faced tape becuase they may probably be damaged. 1 1 over ig.1 - Removing the Shield ase (ig.2) over Seal 1 2 Remove the two screws. Remove the two screws and then remove the Shield ase with the ord ssy, Seal and over on it. 1 1 2 Notes) When you install the over, put the ord ssy fully inside the over. (Make the length of the visible part of heat-shrink tube of the ord ssy to be 1 mm or shorter when the over is seen from above the top.) 2 ord ssy Shield ase ig.2 - Removing the SP Unit (ig.3) 1 Remove the solder and then straight the tabs at three locations indicated. Remove the SP Unit SP Unit 1 1 1 1 1 ig.3 5 6 7 8 41
1 2 3 4 - Removing the Shield ase (ig.4) 1 Remove the five screws and then remove 1 1 1 the Shield ase. 1 1 Shield ase ig.4 - Removing the mp Unit (ig.5) 1 Remove the six screws. 4 4 4 mp Unit 3 3 2 Remove the two screws and then remove the Heat Sink. Notes) Remove the Heat Sink without removing the over in ig.1. 3 4 Remove the two screws. Remove the three screws and then remove the mp Unit. 2 1 1 1 1 1 1 2 Heat Sink ig.5 42 1 2 3 4
5 6 7 8 - Pawl bending and soldering points of the pawls for securing the base plate of a shielded case (bottom case). The portion marked by point) The portion marked by is a point in which pawl bending and soldering are not performed. (aulty pawl bending is a point in which pawl bending and soldering are necessary. SP UNIT 5 6 7 8 43
1 2 3 4 7.1.2 ONNTOR UNTION SRIPTION + WL+ WR+ RL+ RR+ L+ R+ +2 WL- WR- GN RL- RR- L- R- SP L+ R+ N-MU (TX+) TX+ (TX+) TMUT TML+ MR+ (SP) L- R- SG MUT (TX-) ML- TX- (TX-) (MUT) MR- 44 1 2 3 4
5 6 7 8 7.2 I - Pin unctions (P5726, P5792) Pin No. Pin Name I/O ormat unction and Operation 1 MUT O Mute output 2 VS2 O SN761029 strobe output 3 VS1 O PM0017M strobe output 4 VT O ata output for electronic volume 5 VK O lock output for electronic volume 6 VNSS onnect to VSS 7 MOL0 I R handle /L handle select input 8 N Not used 9 RST I Reset input 10 XOUT O rystal oscillating element connection pin 11 VSS GN 12 XIN I rystal oscillating element connection pin 13 V 5V 14 NMI onnect to V 15 SP I Speed sensor pulse input 16 SNS I ack up power sense input 17 SNS I power sense input 18 VINT I V-LN data input 19 N Not used 20 VPW O V-LN driver power supply output 21 P O eep tone output 22 VIN I V-LN data input 23 VOUT O V-LN data output 24 SPOUT O SPI/ serial data output 25 SPIN I SPI/ serial data input 26 SPK O SPI/ serial clock output 27 TSTIN I Test program start input 28 TSOUT O Test serial data output 29 TSIN I Test serial data input 30 TSK I Test serial clock input 31 SMUTIN I System mute input 32-62 N Not used 63 THROU I LOW fixed terminal 64 LI O Power I control output 65 PWSNS I Power I heat sense input 66 SYSPW1 O System power output 67 SPRST O SP hard reset output 68 SPRR I SP error detect input 69 SPS2 O T9332 chip select 2 70 SPS1 O T9332 chip select 1 71 SPK I SP-I K input 72 SP O SP command/data output 73 P O / calibration output 74 SLIN1 I ifference of noise and signal input 1 75 VSS VSS 76 SLIN2 I ifference of noise and signal input 2 77 VR I / converter reference voltage input 78 V V 79 NVMUT I Navigation mute input 80 SPMUT O SP mute output *P5726, P5792 21 20 1 80 I's marked by * are MOS type. e careful in handling them because they are very liable to be damaged by electrostatic induction. 40 61 ormat Meaning MOS 41 60 5 6 7 8 45
1 2 3 4 7.3 XPLNTION 7.3.1 SYSTM LOK IGRM 1. 2IN 1-1 2IN +, +, V-LN SPKR 2IN H UNIT V-LN MPLIIR PIONR or OTHR MKRS 1-2 2IN RS (OPTION) +, SPKR H PHON (OPTION) RR ST UIO OTHR MKRS V-LN 2IN H UNIT V-LN MPLIIR PIONR or OTHR MKRS 1-3 2IN RS (OPTION) +, SPKR 2IN H UNIT V-LN MPLIIR PIONR or OTHR MKRS V-P OTHR MKRS V-LN NTS V-LN RS U OTHR MKRS V-LN NTS RR ISPLY OTHR MKRS RMOT ONTROLLR INRR H PHON XTNSION UNIT OTHR MKRS H PHON 46 1 2 3 4
5 6 7 8 2. 1IN 2-1 1IN +, V-LN +, SPKR NVI U OTHR MKRS RG MV OTHR MKRS V-LN 1IN H UNIT V-LN V-LN MPLIIR PIONR or OTHR MKRS -H 2-2 1IN +, SPKR MV OTHR MKRS 1IN H UNIT V-LN MPLIIR PIONR V-LN V-LN -H PIONR 2-3 1IN +, SPKR NVI U OTHR MKRS RG MV OTHR MKRS NTS 1IN H UNIT V-LN MPLIIR PIONR V-LN V-LN -H V-H ( OPTION ) PIONR NTS V-LN TV TUNR OTHR MKRS 5 6 7 8 47
1 2 3 4 2-4 1IN RS (OPTION) +, +, V-LN SPKR NVI U OTHR MKRS RG MV OTHR MKRS 1IN H UNIT V-LN MPLIIR PIONR or OTHR MKRS V-LN V-LN RS V-LN -H 2-5 1IN RS (OPTION) +, SPKR NVI U OTHR MKRS RG MV OTHR MKRS NTS 1IN H UNIT V-LN MPLIIR PIONR or OTHR MKRS V-LN V-P V-LN RS U V-LN -H OTHR MKRS NTS OTHR MKRS V-LN PIONR NTS V-LN XTNSION UNIT OTHR MKRS RR ISPLY OTHR MKRS TV TUNR OTHR MKRS NTS H PHON RMOT ONTROLLR INRR H PHON 48 1 2 3 4
5 6 7 8 7.3.2 OPRTIONL LOW HRT Reset Start---O ---Power ON STRT Hard ware reset cancel <<JUGMNT>> Test program check(unit checker) - Pin 27 HI/LOW input Pin 27 HI input Unit checker program Pin 27 LOW input Pin 17 LOW input or Pin 16 LOW input Pin 17 LOW input and Pin 16 LOW input <<JUGMNT>> ack up, confirmation - Pin 17 /Pin 16 ack up Microcomputer oscillation stop (lectronic power save) Pin 17 HI input or Pin 16 HI input Main loop Pin 17 HI input and Pin 16 HI input /ack up ON rror(ommunication error) orcibly O <<JUGMNT>> us communication Normal/rror Normal(Main unit communication normal) <<JUGMNT>> System ON/O O - O status =System ON waiting Power ON(Pin 66 H) Mute ON(Pin 1 H) P output available ON - ON status =System O waiting Power ON(Pin 66 H) Mute O(Pin 1 L) P output available <<JUGMNT>> SP error confirmation communication error:serial I processing error:pin 68 Normal operation SP error rror return SP reset(pin 9) bout 1 second <<JUGMNT>> /ack up ON/O Main loop ON/ack up ON 5 6 7 8 49
1 2 3 4 - SP error check (Normal) SPS1(Pin70) SPS2(Pin69) SPK(Pin26) 4mS interval (Periodical communication) SPS1 SPS2 SPK - SP error check ---rror continuation SPRST(Pin67) bout 1S interval 50 1 2 3 4
5 6 7 8 8. OPRTIONS There is no information to be shown in this chapter. 5 6 7 8 51
PIONR ORPORTION 4-1, Meguro 1-home, Meguro-ku, Tokyo 153-8654, Japan PIONR LTRONIS (US) IN. P.O.ox 1760, Long each, 90801-1760 U.S.. PIONR UROP NV Haven 1087 Keetberglaan 1, 9120 Melsele, elgium PIONR LTRONIS SINTR PT.LT. 253 lexandra Road, #04-01, Singapore 159936 PIONR ORPORTION 2002 K-ZZ. UG. 2002 Printed in Japan