QUIC-STEP Retractable Vehicle Step Model VS-- Parts and Instruction Manual ZICO 309PM REV. -- Retracted Extended Designed specifically for use on fire and emergency vehicles. May be retrofitted onto existing apparatus. Cast aluminum step plate " wide x 0-3/" deep with a non-skid surface to provide traction and safety. Powered by a single -volt electric actuator. Includes a patent pending in-line locking mechanism to hold the extended step rigidly in place. Step may be wired into door interlock system to automatically extend with door opening and retract with door closing. Meets NFPA 90-09 requirements for slip resistance and static load. MODEL DESCRIPTION WT./@ IN LBS. VS-- Retractable Vehicle Step 7.0
FIGURE - FIELD WIRING DIAGRAM FIGURE - ELECTRICAL SCHEMATIC MODE OF OPERATION provide power to autostep EXTEND MODE: step will automatically extend as soon as the door is opened. step will remain extended as long as door remains open. RETRACTED MODE: step will automatically retract as soon as the door is closed. step will remain retracted as long as door remains closed. NOTE: circled numbers are numbers marked on device non-circled numbers are terminal numbers color in brackets - device wire colors color without brackets - wire lead color Page
ELECTRICAL PANEL ASSEMBLY ITEM PART NO. DESCRIPTION QTY. 3 5 7 9 0 3 5 7 309-005-50 309-005-5 309-005-5 900-0 90-0000 900-0000 3097-500-5 309-005-5 309-005-5 90-0300 900-0300 309-005-0 900-30 309-005- 309-005- 309-005- 309-005- SUB-PANEL, -/ x -/ DIL BLOX MODULE STANDOFF #709 SCREW, 0-3 x -/ PH PHIL. LOCKWASHER #0 HEX NUT, 0-3 POWER RELAY CRA, CRB, CR3A, CR3B V 0 AMP SPST CONTROL RELAY CR (V 0/0 AMP SPDT PLUG-IN) FUSE 7.5A LOCKWASHER # HEX NUT, -3 TERM. BLOCK, 0 POS. CINCH SERIES SCREW, -3 x 5/ RD. HD., PHIL. TERM. JUMPER CINCH TYP J WIRING SET TERMINAL LABEL TERMINAL MARKING 0 0 FIGURE 3 - ELECTRICAL PANEL DIL BLOX MODULE PART NO. DESCRIPTION QTY. SINGLE POWER RELAY MODULE SINGLE ISO RELAY MODULE MOUNTING MODULE STUD MODULE ASSY. POS CB/FUSE MODULE LOCKING WEDGE 3 Page 3
CHART ITEM PART NO. DESCRIPTION QTY. FIGURE - ACTUATOR FIGURE 5 - TORQUE TUBE 3 5 7 9 0 3a 3b 5 7 9 0 3 5 7 30 3 3 33 3 35 3 3 39 3 5 7 9 50 5 5 53 5 55 5 59 0 309-005-0 309-030-03 309-005-05 309-005-33 309-005-3 309-005-5 309-005-7 309-005-9 309-005- 309-005-3 309-005-5 309-005-35 309-005-37 309-005-3 309-005- 309-005-3 3097-500- 90-33 900-3503 309-005-0 900-0033 900-0050 900-003730 900-0033 900-0033 309-005- 309-005- 309-005- 309-005- 900-0035 93-7300 93-7900 93-7500 93-7300 90-73700 9-03700 90-30 90-3 90-9 90-05 90-05 90-33 90-0370 9-0900 9-500 9-300 90-3700 90-300 9-05000 970-00 90-33 90-33700 309-005- 309-005-50 0000-000- 90-003 309-005-90 BASE CASTING STEP CASTING TORQUE TUBE WELDMENT ACTUATOR ATTACH. BRACKET LINEAR ACTUATOR SHAFT, /ø x " SLAVE ARM SHORT LINK LONG LINK KICK PANEL KICK PANEL BRACKET MOUNTING BLOCK, LINKAGE STIFFENING PLATE A STIFFENING PLATE B SWITCH EXTENSION SPACER PLATE LIMIT SWITCH SHOULDER SCREW, 5/- x S/S SHOULDER SCREW, / - 3 x /3/-TH. SPRING BUMPER CLEVIS PIN, 5/ x -/ CLEVIS PIN, /ø x CLEVIS PIN, 3/ x -7/ CLEVIS PIN, 7/ x -/ CLEVIS PIN, 7/ x BUSHING SHAFT,.500 ID x 5/ OD,. FL, BRONZE SLEEVE, 3/ ID x 5/ OD x.5 LG., SS SPACER,.75 OD,.7 LG. x.03 WALL, ALUM. TBG. SPACER,.75 OD x.5 LG. x 03 WALL, ALUM. TBG. CLEVIS PIN, 7/ x 3-/ HEX NUT, #-3, ESNA LOCKNUT S/S HEX NUT, 0-, ESNA LOCKNUT S/S HEX NUT, /-0, ESNA LOCKNUT S/S HEX NUT, 5/-, ESNA LOCKNUT S/S HEX NUT, 3/-, ESNA LOCKNUT GR. HEX NUT, 3/-, JAM S/S SCREW, #-3 x 5/ PAN HD. PHIL. SCREW, #-3 x -/, PAN HD. PHIL. S/S SCREW, #0- x 3/, PHIL. HD. S/S SCREW, /-0 x 3/, HEX HD. S/S SCREW, /-0 x, HEX HD. S/S SCREW, 5/- x, FLAT HD. SOCKET GR. SCREW, 3/- x -/, HEX HD. GR. WASHER #0 NOM S/S WASHER, /ø NOM. S/S WASHER, 5/ø NOM. S/S WASHER, 3/ø NOM. WASHER, 7/ø NOM WASHER, /ø NOM S/S COTTER PIN, / x 3/ S/S SCREW, 5/- x 3/, FLAT HD. SOCKET S/S WASHER, 3/ø NOM. GR. ELECTRICAL PANEL ASSY. SUB PANEL SERIAL NUMBER LABEL DRIVE SCREW # x 3/ TYPE U WARNING LABEL, ELECTRICAL SHOCK 0 3 3 Page
FIGURE - ACTUATOR RETAINER BRACKET FIGURE 7 - MICRO SWITCHES Page 5
FIGURE - LOWER ASSEMBLY FIGURE 9 - KICK PLATE ATTACHMENT Page
FIGURE 0 - SIDE VIEW FIGURE - SPRINGS FIGURE - UNDERSIDE OF BASE Page 7
FIGURE 3 - SERIAL NUMBER LABEL Page
Mounting to Apparatus A. An " center to center hole pattern is provided in the side flanges of the base casting, centered on the 9" deep casting. Additional holes may be added as needed. B. Because of the component parts elevated above the base casting, a minimum of -3/" is required above the center of the mounting holes. C. The length of the base is ". D. Plates extending down from the apparatus structure that the step is mounted to must be strong enough to support 500 lbs. on the extended step. E. 3/" diameter mounting hardware, a minimum of four, is required. Maintenance A. Semi-Annually or at Scheduled Apparatus Lube Service. Visually inspect step for excess dirt build-up and debris.. Lubricate all joints and pivots with CRC Stor & Lube long-term lubricant and rust preventative #0303. Excess lubrication should be wiped off. www.ziamatic.com Ziamatic Corp. TOLL FREE: 00-7-373 0 West College Avenue, P.O. Box 337, Yardley, PA 907-057 (5) 93-3 FAX: (5) 93-0 *ZICO is a registered trademark for fire, safety and marine products made by Ziamatic Corp. Copyright Ziamatic Corp. - Page 9
WARRANTY REGISTRATION Please Mail Or Fax A Copy To ZICO At -93-0 To Register Your Unit fire department name: contact person: phone no. fax no. street address: p.o. box: city: state: zip: unit model no.: serial no. on unit: (see page for location) installed on: (vehicle mfg.) delivered: (date) was unit installed on: new vehicle retrofitted onto existing vehicle where did you hear about our product? magazine ad (specify) dealer (specify) vehicle mfg. (specify) another department (specify) other (specify)