BRC Racing PARTS LIST BRC 20 FE SERIAL NO: BRC Racing A Division of BRC Engineering Ltd. # - 2nd Ave NE Calgary, Alberta Canada T2E S1 Tel: 0-21-00 Fax: 0-21-0 Web: www.brceng.com RELEASE DATE: 01-200
TABLE OF CONTENTS CRANK CASE & TRANSMISSION COVER... 1 FRONT & REAR CRANKSHAFTS... TRANSMISSION... TANDEM GEAR & DISC VALVE COVER... 7 CYLINDER ASSEMBLY... CLUTCH ASSEMBLY... 11 IGNITION SYSTEM... 1 PNUEMATIC POWER VALVE...1 ELECTRONIC POWER VALVE...17
CRANK CASE & TRANSMISSION COVER 8 7 18 27 7 8 21 28 22 11 2 1 0 1 12 1 2 2 2 1 2 10 2 20 1 1 2 1 17 1 PLACES RELEASE DATE: 01-200 1
CRANK CASE & TRANSMISSION COVER ITEM PART NUMBER DESCRIPTION QTY 1 02-01-002 Right Hand Crank Case 1 2 02-01-001 Left Hand Crank Case 1 02-01-00 TRANSMISSION COVER 1 02-01-008 CYLINDER CASE STUD 8 01-0-00 Ball Bearing 20 2 01-0-00 Ball Bearing 20 1 7 01-08-002 2x8x7 Oil Seal 1 8 01-01-0 SHC M x 1.0 x 2mm 2 01-01-01 SHC M x 1.0 x 1mm 10 01-0-00 Ball Bearing 20RS 1 11 02-01-01 Magnetic Drain Plug M12 x 1.mm 1 12 01-12-00 Gasket 1x17x1. 1 1 01-01-018 SHC M x 1.0 x 7mm 1 01-01-00 SHC M x 1.0 x 0mm 2 1 01-01-007 SHC M x 1.0 x mm 1 1 01-01-00 SHC M x 1.0 x 70mm 2 17 01-01-001 SHC M x 1.0 x 0mm 1 18 02-01-01 Oil Filler Cap/Vent 1 1 01-01-00 BHC M8 x 1.2 x 1mm 1 20 01-12-00 Gasket 8 x 12 x 1mm 1 21 01-07-00 Hollow Dowel M8x.x 22 01-0-001 O-Ring 118mm x 2mm NBR 1 2 01-08-001 2x0x7 Oil Seal 2 2 01-07-00 Dowel Pin M10x7.mm 1 2 01-0-001 Needle Bearing 10xx12 w/ Drawn Cup 1 2 01-0-002 Needle Bearing 28xx1 w/ Drawn Cup 1 27 01-01-01 SHC Mx1.0x10mm 1 28 01-12-007 Gasket x10x1mm 1 2 02-01-010 Water Fitting 1 0 02-01-01 NPT Coolant Fitting 1 1 01-0-02 Shim x. x 0.1mm 1 2 01-0-022 Shim x. x 0.mm 1 01-0-021 Shim x. x 0.mm 1 01-0-02 Shim 0 x. x 0.1mm 1 01-0-02 Shim 0 x. x 0.mm 1 01-0-02 Shim 0 x. x 0.mm 1 7 02-01-011 Fitting 1/8" NPT 2 2
FRONT & REAR CRANKSHAFTS 10 1 12 1 11 AS REQUIRED CONNECTING ROD REPAIR KIT 2 8 7
FRONT & REAR CRANKSHAFT ITEM PART NUMBER DESCRIPTION QTY 1 02-0-008 FRONT CRANKSHAFT 1 2 02-0-00 REAR CRANKSHAFT 1 01-0-007 ROLLER BEARING NJ20 01-0-02 ROLLER BEARING NJ20 Brass Cage 1 01-1-001 WOODRUFF KEY MM X.7MM 2 02-0-02 FRONT TANDEM GEAR 1 7 02-0-027 REAR TANDEM GEAR 1 8 01-0-017 SPRING WASHER 2 X 2 X.MM 2 02-0-012 CRANK NUT M22 x 1. 2 10 02-08-008 CARBON VALVE 2 11 01-0-008 SHIM 2 X 2 X 0.1 As Req'd 12 01-0-027 SHIM 2 X 2 X 0.2 As Req'd 1 01-0-028 SHIM 2 X 2 X 0. As Req'd 02-0-011 CONNECTING ROD REPAIR KIT As Req'd
TRANSMISSION 8 22 21 11 2 1 20 0 1 1 28 1 2 1 7 1 17 7 2 1 1 2 8 18 10 12 2 2 2 27 2 1 2 0
TRANSMISSION ITEM PART NUMBER DESCRIPTION QTY 1 02-0-00 CLUTCH SHAFT - 1T 1 2 02-0-001 CLUTCH SHAFT - 2ND GEAR - 1 T 1 02-0-002 CLUTCH SHAFT-RD & TH GEAR-/1T 1 02-0-00 CLUTCH SHAFT - TH GEAR - 17T 1 02-0-00 CLUTCH SHAFT - TH GEAR - 1T 1 01-0-010 NEEDLE BEARING 20X2X10 7 01-0-01 THRUST WASHER 2.2 X 28 X 1.MM 1 8 01-0-020 THRUST WASHER 20 X 28 X 1MM 1 01-0-00 C-CLIP 2MM 10 02-0-01 MAIN SHAFT 1 11 02-0-007 MAIN SHAFT - 1ST GEAR - 0T 1 12 02-0-008 MAIN SHAFT - 2ND GEAR - 28 T 1 1 02-0-00 MAIN SHAFT -RD GEAR - 22T 1 02-0-010 MAIN SHAFT - TH GEAR - 22 T 1 1 02-0-011 MAIN SHAFT - TH GEAR - 21T 1 1 02-0-012 MAIN SHAFT - TH GEAR - 17T 1 17 01-0-00 NEEDLE BEARING 21X2X10 2 18 01-0-022 SPLIT BUSHING 2X2X10 1 1 01-0-010 TOOTHED THRUST WASHER - 22X0X1.8 20 01-0-012 THRUST WASHER 20.X0X1 1 21 01-0-01 THRUST WASHER 17X0X1 1 22 01-0-00 Circlip 1 x 0.7mm 1 2 02-0-0 SHIFT FORK SHAFT 2 2 02-0-0 SHIFT FORK 2nd - TH GEAR 1 2 02-0-0 SHIFT FORK 1St - RD 1 2 02-0-02 SHIFT FORK th - th GEAR 1 27 02-0-021 SHIFT DRUM 1 28 02-0-00 SHIFT SHAFT W/ PAWL ASSEMBLY 1 2 02-0-02 SHIFT SHAFT SPACER 1 0 01-0-01 WASHER XX1.MM 1 1 01-0-00 E-CLIP 12MM 2 2 01-10-00 PAWL RETURN SPRING 1 02-0-02 SHIFT FOLLOWER ASSY 1 02-0-0 SHIFT FOLLOWER RETURN SPRING SLEEVE 1 01-0-02 SPACER.2X2X1MM 1 01-10-007 SHIFT SHAFT SPRING 1 7 01-10-00 SHIFT FOLLOWER RETURN SPRING 1 8 02-0-08 Shift Lever 1 01-01-002 SHC M X 1.0 X 20MM 1 0 02-0-01 Drive Sprocket - 2T 1 1 01-01-017 HEX BOLT M8 X 1.2 X 2 Grade 10. 1 2 01-0-01 SPRING WASHER 8mm 1 01-0-002 Washer 12. x 21. x 2mm 1
TANDEM GEAR & DISK VALVE COVER 20 22 12 10 11 1 17 1 17 18 1 17 21 PLACES 1 2 8 7 1 18 PLACES RELEASE DATE: 01-200 PLACES 7
TANDEM GEAR & DISK VALVE COVER ITEM PART NUMBER DESCRIPTION QTY 1 02-01-00 ROTARY VALVE COVER 1 2 02-01-00 ROTARY VALVE INNER COVER 2 01-01-002 SHC M X 1.0 X 20MM 01-01-02 FHC M x 0.7 x 8mm 18 01-0-002 O-Ring 210mm x 2mm 1 02-08-00 Intake Manifold mm 2 7 02-08-00 Manifold Clamp mm 2 8 01-01-027 BHC M8 x 1.2 x 20mm 01-0-00 Washer 8. x 1 x 1.mm 10 01-0-021 Ball Bearing 002 1 11 01-08-00 Oil Seal x2x7 1 12 01-0-01 Ball Bearing 00 1 1 01-01-01 SHC Mx1.0x10mm 01-08-00 Oil Seal 20xx7 1 1 01-01-007 SHC M x 1.0 x mm 2 17 01-01-00 SHC M x 1.0 x 0mm 2 17 01-01-00 SHC M x 1.0 x 0mm 18 02-01-00 TANDEM GEAR COVER 1 1 01-08-00 Oil Seal 7. x.07 x. 1 20 02-01-01 Oil Filler Cap/Vent 1 21 01-12-007 Gasket x10x1mm 2 22 02-01-0 TGC Bronze Bushing 1 8
CYLINDER ASSEMBLY 7 8 18 PLACES 20 2 1 22 21 NOTE: THREE WATER FITTING LOCATIONS POSSIBLE 1 PLACES DETAILS ON PAGE 1 10 1 0 2 1 2 2 2 1 27 2 28 17 2 RELEASE DATE: 01-200
CYLINDER ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 1 02-02-001 12cc CYLINDER 2 2 02-12-001 Combustion Insert 2 01-02-002 CYLINDER NUT M8 x 1.0 8 01-0-011 O-Ring 11mm x 2mm 2 01-0-00 O-Ring 1mm x 2mm 2 01-01-02 Cylinder Head Stud M7 x 1.0 12 7 01-02-001 Hex Nut M7 x 1.0 12 8 01-0-00 O-Ring 27mm x 2.mm 2 01-01-01 SHC M x 1.0 x 1mm 10 01-12-001 Cylinder Base Gasket 0.20 As Req'd 11 01-12-002 Cylinder Base Gasket 0.0 As Req'd 12 01-12-00 Cylinder Base Gasket 0.0 As Req'd 1 01-12-00 Cylinder Base Gasket 0.0 As Req'd 02-0-00 Exhaust Manifold 2 1 01-10-002 Exhaust Spring 1 01-12-00 Exhaust Manifold Gasket 2 17 01--002 Piston.7mm Bore - Standard Size 2 18 01-01-01 SHC M x 0.8 x 10mm 2 1 01-12-010 Gasket x7x1 2 20 01-01-00 SHC M X 0.8 X 20MM 10 21 01-07-00 Dowel Pin mm x 12mm 22 02-02-00 WATER FITTING - SHORT 2 2 02-0-00 M x 0.8mm EGT PROBE (OPTIONAL) As Req'd 2 02-0-00 M8 x 1.2mm EGT PROBE (OPTIONAL) As Req'd 2 01--00 Piston Ring 2 2 01--00 Wrist Pin 2 27 01-0-002 Circlip 1mm 28 01-0-008 Needle Bearing 1 x 1 x 1.7 2 2 02-0-01 Power Valve Shaft Plug 2 0 01-0-010 O-Ring -00 8 1 01-0-00 WASHER.2 X 18 X 1. 2 01-01-028 BHC M x 0.8 x 10mm Details on Page 1 Two Stage Power Valve 2 02-02-00 HEAD COVER 2 02-02-008 Water Fitting Plug RELEASE DATE: 01-200 10
CLUTCH SYSTEM 17 18 1 2 0 8 0 1 7 28 1 1 PLACES 10 2 1 8 2 12 2 2 2 2 2 2 27 1 2 2 2 2 21 20 1 11 2 2 22 7 NOTE ORIENTATION 11
CLUTCH SYSTEM ITEM PART NUMBER DESCRIPTION QTY 1 02-0-01 PRIMARY GEAR - 8 T 1 2 02-0-001 OUTER CLUTCH BASKET 1 02-0-008 PRESSURE DISC 1 02-0-002 INNER CLUTCH HUB 1 02-0-018 PRIMARY GEAR BEARING BUSHING 1 02-0-007 SPRING CUP 7 02-0-00 SPRING PLATE 1 8 02-0-011 RECESSED WASHER 1 02-0-01 PRIMARY GEAR NUT - LH 1 10 01-01-017 HEX BOLT M8 X 1.2 X 2 Grade 10. 1 11 01-0-00 BRONZE WASHER 2. X 8 X 1 1 12 01-0-00 SPACER 21 X X 2.7 1 1 02-0-00 CLUTCH RACK 1 01-10-00 CLUTCH SPRING 0.MM 1 01-0-00 WASHER.2 X 18 X 1. 1 01-01-00 SHC M X 0.8 X 20MM 17 01-0-001 INT RETAIN. RING 28MM 1 18 01-0-002 EXT RETAIN. RING 12MM 1 1 01-0-018 NEEDLE BEARING 2X2X10 1 20 01-0-017 NEEDLE BEARING 2X2X1 1 21 01-0-007 O-RING 2MM X 2MM 1 22 02-0-0 1.7MM FRICTION PLATE 1 2 02-0-01 1.0MM STEEL PLATE 2 2 02-0-01 2.0MM FRICTION PLATE 2 02-0-017 2.00MM STEEL PLATE 2 02-0-021 1.00MM STEEL PLATE 1 27 01-0-008 O-RING MM X 2.MM 1 28 01-0-012 BALL BEARING 0012RS 1 2 02-0-00 CLUTCH SPIDER 1 0 02-0-012 CLUTCH RELEASE SHAFT 1 1 02-0-00 Clucth Lever as Milled 1 2 01-10-001 CLUTCH SPIDER TORSION SPRING 1 02-0-00 SPIDER SPACER 1 02-01-012 SPIDER SPACER 2 01-01-002 SHC M X 1.0 X 20MM 1 01-0-007 SHIM 12x18x0. 1 7 01-0-0 NEEDLE BEARING 12X1X10 drawn cup 1 8 01-0-01 NEEDLE BEARING 8X12X10 1 01-07-001 MM X 12MM DOWEL PIN 0 01-01-007 SHC M x 1.0 x mm 1 01-0-001 E-CLIP 8MM 1 2 02-0-020 Clutch Cable Adjustor 1 01-0-012 O-Ring 20mm x 2mm 1 12
IGNITION SYSTEM 17 1 1 1 1 1 18 8 7 11 10 12 2 1
IGNITION SYSTEM ITEM PART NUMBER DESCRIPTION QTY 1 02-07-00 Ignition Control Module 1 2 02-07-00 Ignition Switch 1 02-07-011 Coil 2 02-07-01 Plug Cap 2 02-07-010 Spark Plug - Standard 2 02-07-002 STATOR PLATE 1 7 02-07-0 Stator Assembly 1 8 02-07-00 ROTOR 1 02-07-001 TRIGGER CUP 1 10 02-07-00 TRIGGER TANG 1 11 01-01-010 FHC M x 0.8 x mm 1 12 01-01-01 SHC M x 0.8 x 10mm 1 01-01-00 SHC M X 0.8 X 20MM 01-01-011 SHC M X 0.8 X 2MM 1 1 01-01-012 SHC M X 0.8 X MM 2 1 01-0-018 Washer.x10x1mm 17 01-0-0 Split Washer.2mmx8.mmx1.2mm 18 01-0-00 Washer 8. x 20. x.7mm 1 1 01-01-02 SHC M8 X 1.2 X MM Grade 12. 1
PNUEMATIC POWER VALVE 7 10 1 11 1 12 8 2 OPTIONAL PLUG 1
PNUEMATIC POWER VALVE ITEM PART NUMBER DESCRIPTION QTY 1 02-0-02 Pnuematic Power Valve Cover 2 2 02-0-001 Upper Valve 2 02-0-002 Lower Valve 2 01-10-00 Power Valve Compression Spring 2 01-01-002 SHC M X 1.0 X 20MM 02-0-02 Pnuematic Power Valve Bellow 2 7 02-0-027 Pnuematic Power Valve Cap 2 8 02-0-02 Pneumatic Power Valve Actuator Rod 2 01-0-00 O-Ring 7mm x 2mm 2 10 01-02-008 Hex Nut Thin M x 1.0 2 11 02-0-02 Bellow Retaining Spring 2 12 02-0-028 Pnuematic Power Valve Large Spring 2 1 01-01-0 SHC M x 0.7 x 2mm 2 0-0-0 POWER VALVE PLUG - OPTIONAL 2 RELEASE DATE: 01-200 1
OPTIONAL ELECTRONIC POWER VALVE 28 REAR SHOWN EXPLODED 2 8 11 12 1 1 2 18 1 17 1 0 20 2 1 2 2 27 2 FRONT SHOWN ASSEMBLED 1 21 2 20 10 7 22 17
OPTIONAL ELECTRONIC POWER VALVE ITEM PART NUMBER DESCRIPTION QTY 1 02-0-00 Bridge 1 2 02-0-007 PULLEY 1 02-0-010 Pulley Shaft 1 02-0-008 BEARING HOUSING 1 01-0-01 Ball Bearing 072RS 2 02-0-00 BRIDGE POST 2 7 02-0-01 Power Valve Cable Adjuster M7 x 1.0mm 2 8 01-01-002 SHC M X 1.0 X 20MM 01-01-011 SHC M X 0.8 X 2MM 2 10 01-02-00 Hex Nut M x 1.0 Nylock 2 11 02-0-01 COVER 2 12 01-0-00 O-Ring 7mm x 2mm 2 1 02-0-001 Upper Valve 2 02-0-002 Lower Valve 2 1 01-10-00 Power Valve Compression Spring 1 02-0-00 Fork 2 17 01-07-00 Dowel Pin x 2mm 2 18 02-0-012 8 X 12 X 12 BUSHING 1 02-0-00 Power Valve Axel 2 20 02-0-00 Power Valve Lever 2 21 02-0-011 TIE ROD 2 22 02-0-021 Rod End M LH 2 2 02-0-017 Rod End M RH 2 2 01-01-028 BHC M x 0.8 x 10mm 2 2 01-01-02 SHSS M x 0.7 x 1mm Cup Point 2 2 01-01-021 SHSS M x 0.8 x 10mm Dog Point 27 01-01-00 SHC M X 0.8 X 20MM 28 01-02-00 Hex Nut M x 0.7 2 2 01-0-0 Split Washer.2mmx8.mmx1.2mm 0 01-08-00 Oil Seal 8 x 12 x mm 1 01-02-00 Hex Nut M x 0.8mm 2 2 01-02-00 Hex Nut M x 0.8mm LH 2 02-0-020 Power Valve Cable 1 02-0-01 Servo Motor 1 02-0-018 Battery 7.2V 2 02-0-022 Battery Connector 1 18