56409786 PRE-SWEEP / DUST CONTROL KIT For Advance Hydro-Retriever 3800 / Nilfisk BR 1000 CONTENTS OF KIT ITEM PART NO. QTY DESCRIPTION 56040587 1 Instruction Sheet * N/A 1 Pre-sweep Assembly A 56409558 1 Cord Assembly B 56002504 2 #10-24 x 3/4 Screw C 56002768 2 #10-24 Nyl Loc Nut D 56409560 2 Pin ** 56003140 2 5/16 x 2-3/4 Spring Pin ** 56002734 2 5/16 x 1 Spring Pin * = Refer to Parts List form no. 042287 or 042296 for part numbers. ** = This part is pre-assembled with item D. INSTALLATION INSTRUCTIONS WARNING! DISCONNECT BATTERIES BEFORE SERVICING. 1 See Figure 1. Install cord assembly A on the machine in the location shown next to the front left roller bumper with the (2) B screws and (2) C nuts from the kit (holes predrilled). 2 Located almost straight back from where you just mounted the chrome connector is a (3) wire male connector which has a violet wire, a blue/brown wire and a black wire connected to it (just above and behind the wheel drive motor). 3 Remove the weatherpack protective plug from this connector and plug the connector from cord A into it (make sure the cord is routed and secured away from the wheel drive motor and all moving parts). 4 Remove both front roller bumpers. 5 Slide the pre-sweep assembly up to the front of the machine. Plug the chrome wiring connector from the presweep assembly into the chrome connector you previously installed on the front bumper. Remove the weatherpack protective plug from the Dust Control Plug on the front of the machine (See Figure 1, located under the front bumper just to the left of the chrome connector you previously installed on the front bumper). Plug the vacuum motor wiring connector from the pre-sweep into this plug. (page 1) 10/96 revised 11/98 Form No. 56040587
FIGURE 1 Dust Control Plug A Chrome Connector B 6 See Figure 2. Loosen the (4) E bolts. Lift the pre-sweep assembly up into place where the roller bumpers used to mount, and install the (2) D pins in the holes where the roller bumper pins used to be. 7 Lift up on the front of the pre-sweep assembly until it is firmly up against the front of the machine and then tighten the (4) E bolts. 8 Before testing the pre-sweep, check the height of the front skirt (the skirt on the hopper), it should be level to the floor and just lightly touching the floor. If it drags the floor too much it will be pulled into the broom. Adjust if necessary. 9 To test the pre-sweep, turn the key switch ON and lower the pre-sweep with the foot pedal on the right side of the unit (the main broom, side broom and vac motor should turn on). (page 2) 10/96 revised 11/98 Form No. 56040587
E FIGURE 2 Foot pedal activates presweep when lowered. D 10 After testing for proper operation, check the side and main brooms for proper adjustment. To adjust the main broom: 11 Park the machine on a level floor and set the parking brake. 12 Turn the key switch ON and lower the pre-sweep with the foot pedal. Let the main broom run for about 1 minute. This allows the broom to polish a strip on the floor. 13 After 1 minute, release the parking brake and move the machine so that the polished strip is visible. The strip should be 2 inches (5.14 cm) wide its entire length. Note: Adjusting the broom for a pattern wider than specified decreases sweeping performance and increases broom wear. (page 3) 10/96 revised 11/98 Form No. 56040587
14 If the polished strip is tapered toward either end, loosen nut E (see figure 3) and raise or lower the left end of the broom to compensate and retighten nut E. FIGURE 3 E Left side of Presweep Assembly. 15 Re-test the broom to make sure the polished strip is an even width its entire length (repeat step 13 if necessary and re-test after each adjustment). 16 If the polished strip is too wide or too narrow, the broom height can be adjusted by turning bolt F (see figure 4) clockwise to widen or counter clockwise to narrow the width of the strip (open hopper door for access to bolt F and loosen lock nuts first). F FIGURE 4 Right side of Presweep Assembly. (page 4) 10/96 revised 11/98 Form No. 56040587
17 Re-test the broom to make sure the polished strip is 2 inches (5.14 cm) wide its entire length. After the broom is properly adjusted, retighten the lock nuts on bolt F. To adjust the side broom: 18 Park the machine on a level floor and set the parking brake. 19 Turn the key switch ON and lower the pre-sweep with the foot pedal. 20 See Figure 5. Observe the side broom while it is running. The bristles from the 11 o clock position to the 3 o clock position (about 1/3 of the bristles / as viewed from the operator s seat) should be touching the floor. FIGURE 5 11 o'clock position Bristles in this area should be touching the floor. 3 o'clock position Side Broom Top view of right front corner of Presweep Assembly. (page 5) 10/96 revised 11/98 Form No. 56040587
21 If the side broom requires adjustment, loosen the lock nuts and turn bolt G (see figure 6) clockwise to lower and counter clockwise to raise the side broom. 22 Re-test after each adjustment. After the broom is properly adjusted, retighten the lock nuts on bolt G. FIGURE 6 G Right side of Presweep Assembly. (page 6) 10/96 revised 11/98 Form No. 56040587
TYPE: Pre-Sweep EU Overensstemmelseserklæring DK Déclaration CE de conformité B, F Fejemaskine Balayeuse Maskinen er fremstillet i overensstemmelse med følgende direktiver: Cette machine a été fabriquée conformément aux directives suivantes: Maskindirektiv: 98/37/EØF Réglementation machine: 98/37/CEE EMC-direktiv: 89/336/EØF 92/31/EØF 93/68/EØF Réglementation CEM: 89/336/CEE 92/31/CEE 93/68/CEE Lavspændingsdirektiv: 73/23/EØF 93/68/EØF Harmoniserede standarder: EN 60 335-2-72 Règlement basse tension: 73/23/CEE 93/68/CEE Normes harmonisées: EN 60 335-2-72 EU Överensstämmelseförsäkran S, FIN EG-conformiteitsverklaring NL, B Sopmaskin Borstelveger Maskinen är tillverkad i överensstämmelse med följande direktiver: Deze machine is vervaardigd overeenkomstig de volgende richtlijnen: Maskindirektiv: 98/37/EEG Machine richtlijn: 98/37/EEC EMC-direktiv: 89/336/EEG 92/31/EEG 93/68/EEG EMC-richtlijn: 89/336/EEC 92/31/EEC 93/68/EEC Lågspänningsdirektiv: 73/23/EEG 93/68/EEG Harmoniserade standarder: EN 60 335-2-72 Laagspanning richtlijn: 73/23/EEC 93/68/EEC Geharmoniseerde normen: EN 60 335-2-72 EU Declaration of Conformity GB, IRL Declaración de conformidad de la CEE E Floor sweeper Barredora This machine was manufactured in conformity with the following directives and standards: Esta máquina ha sido fabricada en conformidad a las siguientes normativas: Machine Directive: 98/37/EEC Normativa de la máquina: 98/37/CEE EMC-directive: 89/336/EEC 92/31/EEC 93/68/EEC Normativa EMC: 89/336/CEE 92/31/CEE 93/68/CEE Low voltage directive: 73/23/EEC 93/68/EEC Harmonized standards: EN 60 335-2-72 Normativa sobre baja tensión: 73/23/CEE 93/68/CEE Normas armonizadas: EN 60 335-2-72 Dichiarazione di conformità - CEE I EU Declaração de conformidade da CE P Spazzatrice Varredora È prodotto in conformità alle disposizioni contenute nelle Direttive del Consiglio dei Ministri: Esta máquina foi fabricada em conformidae com as seguintes directrizes: M-direttiva: 98/37/EEC Directriz de maquinaria: 98/37/CEE EMC-direttiva: 89/336/EEC 92/31/EEC 93/68/EEC Directriz EMC: 89/336/CEE 92/31/EEC 93/68/CEE LV-direttiva: 73/23/EEC 93/68/EEC Norme armonizzate: EN 60 335-2-72 Directriz de baixa voltagem: 73/23/CEE 93/68/CEE Normas harmonizadas: EN 60 335-2-72 EG Konformitätserklärung D, A EU:n yhdenmukaisuudesta direktiiveihin FIN Kehrmaschine Lakaisukone Diese Maschine wurde gemäβ den folgenden Richtlinien hergestellt: On valmistettu noudattaen yhteisön määräämiä direktiivejä: Maschinerichtlinie: 98/37/EWG M-direktiivi: 98/37/CEE EMV-Richtlinie: 89/336/EWG 92/31/EWG 93/68/EWG EMC-direktiivi: 89/336/CEE 92/31/CEE 93/68/CEE Niederspannungsrichtlinie: 73/23/EWG 93/68/EWG Harmonisierte normen: EN 60 335-2-72 LV-direktiivi: 73/23/CEE 93/68/CEE Yhdenmukaistetut standardit: EN 60 335-2-72 ηλωσηπροσαρµογης/συóρϕωσης EU GR Μηχανηµα συντηρησης δαπεδων Το µηχανηµα ιχει καταοκευαοτει ονµψωϖα µε τις παρακατω προ σιαγραψες: Προσιαγραωη µηχανηµατος: 98/37/EEC Προσιαραψη EMC: 89/336/EEC 92/31/EEC 93/68/EEC Προσιαγραψη χαµηλης ταοεως: 73/23/EEC 93/68/EEC Εναρµονισµενα προτυπα: EN 60 335-2-72 1.1.1999. Claus Melgaard, Executive Vice President Production Nilfisk-Advance A/SNilfisk-Advance, Inc. Sognevej 25 14600 21st Avenue North DK-2605 Brøndby, Denmark Plymouth, MN 55447 USA (page 7) 10/96 revised 11/98 Form No. 56040587