CH150 HOIST MATERIAL LIST (05617) PACR WINCH DIVISION P.O. BOX 547 BROKEN ARROW, OK U.S.A. 74013 PHONE (918) 251-8511 FAX (918) 259-1575 www.paccarwinch.com LIT2239 R1 6/2005 Printed in U.S.A. Copyright 2005 PACCAR Winch Division All rights reserved.
CH150 COMPONENTS
WINCH ASSEMBLY 100 81644 Sprag Clutch Assembly 1 200 81614 Brake Cylinder Assembly 1 300 81816 Primary Planet Carrier Assembly 1 400 81700 Output Planet Carrier Assembly 1 700 63823 Hydraulic Motor Assembly 1 800 83121 Auxiliary Brake Assembly 1 1 103314 Capscrew (1/2 NC X 1-1/2 G8 Z) 28 4 25958 Oil Sight Gauge 1 5 18062 Relief Valve/Vent 1 7 104182 Oil Seal 1 8 106162 Support End Plate 1 9 106177 Tie Plate 1 10 83211 Cable Drum 1 12 24444 Output Sun Gear 1 13 24485 Thrust Washer 1 16 24487 Ball Bearing 2 17 24773 O-Ring 1 18 10427 Oil Seal 1 21 24493 Cable Wedge (1/2 to 3/4 inch) (not shown) 1 22 24445 Primary Sun Gear 1 23 24464 Drum Closure 1 24 101521 Motor End Plate 1 26 11026 Lockwasher (1/2) 24 27 24455 Capscrew (1/2 NC X 3 G8 Z SPECIAL) 8 28 24471 Tie Plate 1 29 25702 Approval Plate 1 30 11842 Drive Screw 2 31 32411 O-Ring Flush Plug 1 33 26868 Reducer Fitting 1 34 70100 Adapter 3 35 29046 Elbow, 90 Deg. 1 36 29676 Hose Assembly (14 in.) 1 37 105357 Combination Valve 1 38 27152 Lockwasher (3/8 split Z) 2 39 21477 Capscrew (3/8 NC X 4 G8 Z) 2 40 29908 Cap 1 41 70109 Elbow, 90 Deg. 1 42 PA6D7573 Clip 1 43 70272 Hose Assembly (24 in.) 1 44 40102 Hose Assembly (40 in.) 1 45 105274 Adapter 1 47 22351 Thrust Washer (0.090 in.) 1 48 18050 Thrust Bearing 1 49 26291 Thrust Washer (0.060 in.) 1 50 105254 Ring Gear 1 51 29391 Ring Gear Adapter 1 SPRAG CLUTCH ASSEMBLY 1 NSS Sprag Clutch 1 2 NSS Outer Brake Race 1 3 NSS Inner Brake Race 1 4 27684 Sprag Bearing 2 5 24862 Sprag Bearing Retainer 2 6 24866 Snap Ring 2 7 24506 Retaining Ring 1 * NSS - Not Serviced Separately. Order complete brake clutch assembly no. 81644.
BRAKE CYLINDER ASSEMBLY 2 24448 Brake Cylinder 1 3 24439 Brake Piston 1 4 24438 Brake Piston Plate 1 5 24463 Backup Plate 1 6 101416 Belleville Spring 8 7 24454 Spring Guide 1 8 24474 Retaining Ring 1 9 13031 Snap Ring 1 10 23486 Snap Ring 1 11 24475 O-Ring 1 12 24476 O-Ring 1 13 24477 Backup Ring 1 14 24478 Backup Ring 1 15 13709 Street Elbow - 45 o 1 16 24490 Steel Disc 10 17 25530 Friction Disc 9 18 24466 Motor Adapter 1 19 24484 O-Ring 1 23 24489 Brake Plate Spacer 1 24 25038 Pipe Nipple 1 25 10330 O-Ring 1 PRIMARY PLANET CARRIER ASSEMBLY 26 26292 Primary Planet Carrier 1 27 40021 Primary Planet Gear 3 28 26294 Primary Planet Gear Shaft 3 29 24479 Thrust Washer 6 30 24480 Roller Bearing 3 31 24113 Spirol Pin 3 32 24481 Thrust Plate 1
38 36 37 39 38 35 37 34 31 OUTPUT PLANET CARRIER ASSEMBLY 31 24113 Spirol Pin 3 34 25291 Output Planet Carrier 1 35 25288 Output Planet Gear 3 36 25289 Output Planet Gear Shaft 3 37 11932 Thrust Washer 6 38 25292 Roller Bearing 6 39 25290 Bearing Spacer 3
MOTOR ASSEMBLY (Single Speed with Auxiliary Brake) 1 25274 Hydraulic Motor (12.03 cu in.) 1 2 83133 Brake Valve Assembly 1 3 13542 O-Ring 1 4 23690 Capscrew, Sock Hd (1/2 NC X 4-1/2 G8 Z) 4 5 104323 Capscrew (1/2 NC X 1-3/4 G8 Z) 4 6 11026 Lockwasher (1/2) 4 7 25302 Elbow Fitting 1 8 21163 Elbow Fitting 3 9 31341 Elbow Fitting 1 10 25935 Hose Assembly (14 in.) 2 13 21166 Tee, Male Branch 1 14 70182 Cap Nut 1 15 25936 Hose Assembly (10 in.) 1 16 25258 Needle Valve 1 17 23769 Tee, Female Pipe 1 18 10330 O-Ring 1 21 105245 Spacer Block 2 22 72101 O-Ring 2 23 103497 Capscrew, Sock Hd (1/2 NC X 1-3/4 G8 Z) 8 24 70109 Elbow, 90 deg Male 2
Auxiliary Brake Parts 1 104157 Brake Shaft 1 2 104155 Brake Housing 1 3 104156 Cover 1 4 104159 Piston 1 5 72204 Divider Plate 9 6 73164 Brake Plate 8 7 28727 Thrust Washer 1 8 105637 Ball Bearing 1 9 29757 Spacer 1 11 104168 Spring 25 12 72113 O-Ring 1 13 26459 O-Ring 1 14 29857 Backup Ring 1 15 29856 O-Ring 1 16 29858 Backup Ring 1 17 100859 Washer 16 18 104322 Capscrew 16
MODEL NUMBER AND SERIAL NUMBER MODEL NUMBER AND SERIAL NUMBER When information on a hoist is needed, always refer to the model number and serial number. Both are located on the top of the motor side end plate as indicated. RECOMMENDED PLANETARY GEAR OIL PREVAILING AMBIENT TEMPERATURE o F -40-30 -20-10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 o F EXXON SPARTAN EP150 OR EQUIVALENT AGMA 4 EP, ISO VG 150 MOBIL SHC 629 or 630 SYNTHETIC OR EQUIVALENT EXXON SPARTAN EP220 OR EQUIVALENT AGMA 5 EP, ISO VG 220 o C -40-30 -20-10 0 10 20 30 40 50 o C i CH 150 A - AB -23 120-01 -1 CONSTRUCTION HOIST EXPLANATION OF MODEL NUMBER MAX RATING DESIGN MODEL AUXILIARY BRAKE GEAR RATIO MOTOR SIZE DRUM SIZE CH DESIGNATES CONSTRUCTION HOIST 150 DESIGNATES 15,000 LB FIRST LAYER LINE PULL A DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES AB DESIGNATES AUXILIARY BRAKE OPTION 23 DESIGNATES TOTAL GEAR REDUCTION 120 DESIGNATES HYDRAULIC MOTOR DISPLACEMENT IN CU IN/REV (DECIMAL POINT ELIMINATED EXAMPLE 120 12.0 CU IN/REV) 01 DESIGNATES THE DRUM OPTION 1 PERMITS TESTING AND INSPECTION PER API 2C FOR OFFSHORE CRANES OPTION Oil Capacities - 01 Drum 33 pints (15.6 L) Capacities are approximate. Fill hoist to center of sight gauge in support endplate with drum in a horizontal position. NOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING. Texaco Meropa 150, previously used as factory fill, may no longer be widely available due to current market conditions. As of mid-year 2002, planetary hoists are factory filled with Exxon Spartan EP150, or equivalent. The chart below relates the Texaco products to 4 currently available oils. Consult your oil supplier for other equivalent oils if required. Texaco Exxon Mobil Shell Chevron Meropa 150 Meropa 220 Spartan EP 150 Mobilgear 629 Omala 150 Spartan EP 220 Mobilgear 630 Omala 220 American Industrial Oils 150 American Industrial Oils 220 9/2002