FS V5206A RH. Z32639 Illustrated Parts List. May 2009 Issue 01 BOM date Eaton Corporation. All rights reserved.

Table of contents How to use the Illustrated Parts List Transmission Identification Front Case Rear Case Input Shaft Assy Front Cover Assy Mainshaft Assy Layshaft Assy Reverse Idler Assy Selector Assy LRC Speedo Housing 3 4 5 7 8 9 10 14 15 16 17 19 2

How to use IPL How To Use The Illustrated Parts List Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories: Item Number - corresponding with numbers on illustrations for part identification. Part No - identifies part as it is available for service. Description - specifies part name or description. Quantity - quantity required for assembly. Notes - defines unique characteristics or requirements. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.truckeuro.eaton.com The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the electronic IPL catalog at: http://www.eaton.com/eatoncom/truckeurope/truckeurope/literature/index.htm 3

Transmission Identification How to find identification plate All transmissions are fitted with an identification plate on the front case located on right hand side. Identification plate includes the following information: Transmission specification number Customer number Transmission model / Transmission serial number Manufacturing date code The transmission specification number is unique to each customer and gives precise details of the transmission design level. This number must be quoted when ordering replacement parts. 4

00 U8882058 FRONT CASE ASSY 1 01 GMX-8-1091 SCREW 4 M10X30 HEX FLG HD 02 X8870542 DOWEL 2 8,0 DIA X 16 03 8882019 FRONT CASING 1 04 8882415 BUSHING FOR SELECTOR SHAFT 1 05 8877430 OIL TROUGH 1 06 X8872604 SCREW 2 NO.14X0.50 BUTTON HD 07 GMX-9-1005 NUT 15 M10X1.5 08 GMX-8-1079 BOLT 3 M10X40 08 GMX-8-1080 BOLT 15 M10X58 09 8881616 PTO PROVISION COVER 1 10 GMX-8-1088 SCREW 6 M10X20 HEX FLG HD 11 GX8874941 MAGNETIC PLUG 1 M24 12 X8880519 WASHER-FILL/DRAIN FL 1 13 GX8880554 BEARING COVER LAYSHAFT 1 14 GMX-8-1240 SCREW 4 M12X25 HEX FLG HD 5 Z32639 Front Case

15 X8880519 WASHER-FILL/DRAIN FL 1 16 GX8874942 OIL FILLER PLUG 1 17 GX8870278 CUP PLUG 1 18 8873654 PLUNGER-NEUTRAL 1 19 8874897 DETENT SPRING 1 20 8870590 GASKET 1 21 GX8870259 DETENT COVER 1 22 GMX-3-0801 WASHER SPRING 2 M8 23 GMX-8-0801 SCREW 2 M8X14 24 GX11245 WASHER PLAIN 4 M10 6 Z32639 Front Case

00 U8876807 REAR CASE ASSY. 1 01 8876779 REAR CASE 1 02 8881616 PTO PROVISION COVER 1 03 GMX-8-1088 SCREW 6 M10X20 HEX FLG HD 04 8874494 PLATE OIL RETENTION 1 05 8874473 SCREW 2 NO.6X0.32 BUTTON HD 06 8882415 BUSHING FOR SELECTOR SHAFT 1 M10 07 X8870543 DOWEL 2 16,0 DI X 30,5 08 GMX-8-1239 SCREW 4 M12X25 HEX FLG HD 09 GX8880554 BEARING COVER LAYSHAFT 1 10 X8881424 CIRCLIP 1 11 X8880496 CORE PLUG 1 37.DIA 12 GX8870278 CUP PLUG 1 13 5568510 O-RING 1 14 GX2771532 REVERSE SWITCH 1 15 GX8874026 LIFTING EYE 1 M10 7 Z32639 Rear Case

00 ZU8881039 INPUT SHAFT ASSY 1 01 8877318 SYNCHRO FLANGE 1 02 8880484 INPUT SHAFT 1 03 X8872593 INPUT SHAFT BEARING 1 04 U8877691 SPACER - GRADED PACK 1 04 8877700 SPACER - GRADED 3.50 1 04 8877699 SPACER - GRADED 3.45 1 04 8877698 SPACER - GRADED 3.40 1 04 8877697 SPACER - GRADED 3.35 1 04 8877696 SPACER - GRADED 3.30 1 04 8877695 SPACER - GRADED 3.25 1 04 8877694 SPACER - GRADED 3.20 1 04 8877693 SPACER - GRADED 3.15 1 04 8877692 SPACER - GRADED 3.10 1 05 X8877706 CIRCLIP 1 Pack: U8877691 8 Z32639 Input Shaft Assy

00 U8875121 FRONT COVER ASSY. 1 01 X8870760 OIL SEAL 1 02 8875120 FRONT COVER 1 03 GMX-8-1089 SCREW 5 M10X25 HEX FLG HD 9 Z32639 Front Cover Assy

00 ZU8882758 MAINSHAFT ASSY 1 01 X8870305 NEEDLE BRG.ROLLER ASSY 1 02 U8877531 GRADED CIRCLIP PACK 1 02 X8870370 GR.C/CLIP 40DI X2.12MM 1 02 X8870372 GR.C/CLIP 40DI X2,0MM 1 02 X8870371 GR.C/CLIP 40DI X 2.07 1 03 8877314 RING-SYNCHRO 2 04 8875375 SLID.SLEEVE 5TH/6TH 1 05 8875127 FIXED HUB 5TH/6TH 1 06 8870444 SPRING-COMPRESSION 3 07 8870352 PLUNGER-SYNCHRO ASSY 3 08 X8870356 ROLLER SYNCHRO ASSY 3 08a 8877317 SYNCHRO FLANGE 5TH/6TH 1 9 8882731 GEAR MAINSHAFT 5TH 1 10 X8870180 NEEDLE ROLLER BRG. ASSY 1 Pack: U8877531 10 Z32639 Mainshaft Assy

11 U8882558 CIRCLIP GRADED PACK 1 11 X8870534 GR.CIRCLIP 46 DIA.X2.10MM 1 11 X8870535 GR.CIRCLIP 46DIAX2,05MM 1 11 X8870536 C/CLIP GD 46DIA X2.00M 1 12 8882868 SLEVE MAINSHAFT BEARING 1 13 X8872233 NEEDLE ROLLER BRG. ASSY 1 14 8880428 GEAR 4TH MAINSHAFT 1 15 Z8880885 SYNCHRO FLANGE 3RD /4TH 1 16 ZU8880605 SYNCHR.PACK ASSY 3RD/4TH BBR 1 17 Z8880885 SYNCHRO FLANGE 3RD /4TH 1 18 8880491 GEAR MAINSHAFT 3RD 1 19 X8872236 NEEDLE ROLLER BRG. ASSY 1 20 8876898 MAINSHAFT 1 21 X8872236 NEEDLE ROLLER BRG. ASSY 1 22 8880427 GEAR-MAINSHAFT 2ND D/C 1 23 Z8880882 SYNCHRO. FLANGE 1ST/2ND 1 11 Z32639 Mainshaft Assy Pack: U8882558

24 ZU8880604 SYNCHR.PACK ASSY 1ST/2ND BBR 1 25 U8876620 GRADED CIRCLIP PACK 4106 1 25 X8876597 CIRCLIP-GR.DIA.65 X 4.15 1 25 X8876598 CIRCLIP-GR.DIA.65 X 4.10 1 25 X8876599 CIRCLIP-GR.DIA.65 X 4.05 1 25 X8876600 CIRCLIP-GR.DIA.65 X 4.00 1 25 X8876601 CIRCLIP-GR.DIA.65 X 3.95 1 26 Z8880882 SYNCHRO. FLANGE 1ST/2ND 1 27 8882442 GEAR MAINSHAFT 1 ST 1 28 X8870177 NEEDLE ROLLER BRG. ASSY 1 29 8876602 HUB FIXED REVERSE 1 30 U8882193 GRADED CIRCLIP PACK 1 30 X8870378 CIRCLIP-GR.DIA.60 X 2.10MM 1 30 X8870379 CIRCLIP-GR.DIA.60 X 2.05MM 1 30 X8870380 CIRCLIP-GR.DIA.60 X 2.00MM 1 31 X8870178 NEEDLE ROLLER BRG. ASSY 1 12 Z32639 Mainshaft Assy Pack: U8876620 Pack: U8882193

32 8880487 GEAR MAINSHAFT REVERSE 1 33 X8877197 BRG.M/S OUTPUT INT SPACER 1 34 8876501 ROTOR TACHOGRAPH 1 35 8876869 SHIELD - DIRT. 1 36 GX8877443 FLANGE COUPLING 1 37 GX8870564 MAINSHAFT NUT 1 M33 13 Z32639 Mainshaft Assy

01 U8882756 LAYSHAFT ASSY 1 02 X8875587 BRG.ASSY 2 03 8872210 DISTANCE PIECE 1 04 U8877534 CIRCLIP-GRADED PACK 1 04 X8870370 GR.C/CLIP 40DI X2.12MM 1 04 X8870371 GR.C/CLIP 40DI X 2.07 1 04 X8870372 GR.C/CLIP 40DI X2,0MM 1 04 X8871536 GR.C/CLIP 40DI X 1.97 1 04 X8871537 GR.C/CLIP 40DI X 1.92 1 04 X8871538 GR.C/CLIP 40DI X 1.87 1 04 X8871539 GR.C/CLIP 40DI X 1.82 1 04 X8871540 GR.C/CLIP 40DI X 1.77 1 05 U8877535 SHIM PACK 1 05 F88891 SHIM 1 05 F88892 SHIM 1 05 F88893 SHIM 1 05 F88894 SHIM 1 05 X8882272 SHIM 1 06 8875879 SPACER 1 Pack: U8877534 Pack: U8877535 14 Z32639 Layshaft Assy

01 8883246 REVERSE IDLER SHAFT 1 02 8870343 R B.THRUST WASHER 2 03 8880489 GEAR IDLER REV 1 04 8872479 SPACER-REV.IDLER BRG 1 05 X8872478 NEEDLE ROLLER BRG ASSY 2 15 Z32639 Reverse Idler Assy

00 U8875904 SELECTOR ASSY O/D (HORIZ.) 1 01 8874835 SELECTOR SHAFT 1 02 8876394 KEY-SELECTOR 1 03 8876395 KEY-INTERLOCK 1 04 8875503 FORK REVERS 1 05 8880805 FORK 1ST/2ND 1 06 8875501 FORK 3RD/4TH 1 07 X8870277 DOWEL 1 10,0 DIA X34,6 08 8873691 SCREW 1 M10X23 HEX HD 09 8874754 SELECTOR BLOCK 1 10 8875500 FORK 5TH/6TH 1 16 Z32639 Selector Assy

00 U8875906 LRC ASSY 1 01 GMX-8-1007 BOLT 1 M10X50 02 GX8876053 OUTER LEVER 1 03 GMX-9-1005 NUT 1 M10X1.5 04 X8875259 BOOT 1 05 X8881481 OIL SEAL 1 06 X8871377 BUSH - CROSS SHAFT 2 07 GX8871486 EXPANSION PLUG 1 08 8875415 PLUNGER - DETENT 1 09 8870587 SPRING COMPRESSION 1 10 8870590 GASKET 1 11 GX8870259 DETENT COVER 1 12 GMX-3-0801 WASHER SPRING 2 M8 13 GMX-8-0801 SCREW 2 M8X14 14 X8874450 CIRCLIP EXTERNAL 2 25.DIA 15 8876566 SPRING RETAINER-BOOSTER 1 17 Z32639 LRC

16 8876343 SPRING-COMPRESSION 1 17 8873736 SPRING-COMPRESSION 1 18 8876567 SPRING RETAINER-BOOSTER 1 19 GMX-8-0803 SCREW 4 M8X25 20 GMX-3-0801 WASHER SPRING 4 M8 21 8876041 END COVER 1 22 8873734 GASKET 1 23 8874736 LRC SUB ASSY 1 24 X8880470 WASHER 1 25 GX8871502 PLUG M16 1 26 X8880846 ELBOW ARTICULATED 1 27 X8880847 PLUG 1 28 8874760 SHIFT ROD 1 29 8877658 LEVER INNER STRIKING 1 30 X8871378 DOWEL 1 10,0 DIA X 44 18 Z32639 LRC

00 U8874938 SPEEDO HOUSING ASSY 1 01 8877755 SPEEDO HOUSING 1 02 GX11245 WASHER PLAIN 6 M10 03 GMX-3-1001 SPRING WASHER 1 M10 03 GMX-8-1091 SCREW 2 M10X30 HEX FLG HD 03 GMX-8-1020 SCREW 1 M10X35 04 GMX-8-1093 BOLT 1 M10X45 HEX FLG HD 05 X13711 OIL SEAL 1 06 X8874937 PROTECTION PLUG 1 M18 19 Z32639 Speedo Housing

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