Medium Size Die Casting Machine UBE GLOBAL NETWORK With Japan as our headquarters, we contribute to our customers' globalization with a four-forked system covering Asia, North America and Europe. UBE Machinery Corporation, Ltd. Seoul Branch UBE Machinery (Shanghai) Ltd. UBE Europe GmbH UBE Machinery Inc. Lexington UBE Machinery Inc. UBE Machinery Corporation, Ltd. UBE Machinery India Private Limited. UBE Machinery Inc. Mexico Branch UBE Machinery Thai Co, Ltd. UBE LATIN AMERICA SERVIÇOS LTDA. PT. UBE Highlight Indonesia UBE Machinery Corporation, Ltd. Taipei Branch UBE Machinery Thai Co., Ltd. Vietnam Branch WORLD HEAD QUARTERS PRODUCTION SITE SALES/SERVICE OFFICE Large Size die casting machine Lineup Hydraulic die casting machine : UB-iV Series 50 650 50 500 800 050 550 000 500 Two platen hybrid die casting machine : UH Series 50 650 50 500 Main web site http://www.ubemachinery.co.jp Utilizing 50% post-consumer recycled paper pulp 08.0.000AB
Evolving New Standard UB- is Series Introducing UB-iS series succeeds the long selling UB-iS series UB- isseries New Human Machine Interface CastNavi Adoption of large. inch color touch panel on operation panel of human machine interface. Setting the Operating Conditions Simplified operation panel reducing hard switches which are shifted to screen panel. CastNavi Each Indivisual Operation Achieved visibility and operability by using graphic symbols, being independent from language. Identifiable background color by category. Friendly and memorable design of screen. Stabilized D Frame Flashless Casting Control Option History memory feature for operation setting. Easy daily maintenance! Equipped detection system for gas pressure for intensification Accumulator. Adoption of technology for ＵＢ ｉｓ２ series Utility Main Menu Display Electric Servo Valve S-DDV Servo Direct Drive Valve Center Press Platen With center press technology, an equal clamping force is distributed through out the die. It reduces flash, exert an effect on low pressure casting & reducing clamping force. High level CAE analysis and optimum shape design reduce the deflection and achieve high rigidity. Operating Monitor Operation Panel A servo-controlled direct-drive valve (S-DDV) with servomotor is applied to enable multi speed control (0 point parameter setting). Real time feed back control enables to obtaining accurate shot-speed repeatability and shot stability. Characteristic by actual shot data () Moving Platen Stroke pressure [m] Minimized deflection angle Metal pressure [MPa] New Human Machine Interface Rod pressure [MPa] Center Press Platen MUSCLE Design platen structure Speed [m/s] Electric Servo Valve Head pressure [MPa] Gate ratio KG =. (chip diameter ø80) Time
UB- isseries Multi Pressure Control CastNavi Meter in - Meter out Circuit Shot parameter setting screen UBE developed its own exclusive runaround circuit and double accumulator system (built-in delicated pressurizing accumulator) for maintaining stable and high-speed injection performance while achieving casting pressure control over the wide range from 0% to full without gas discharge or re-charge. Meter-in, which provides pressure equivalent to the load, and meter-out, which is effective at stabilizing speed, are both incorporated in a meter-in/meter-out circuit for using the advantages of each mechanism to obtain stable speed. Low metal pressure injection enables casting in larger sizes, and the reduced metal pressure improves promotes longer die life. Shockless start is also realized to prevent air intake of the molten metal. Multi Pressure Control Hydraulic circuit formation Pm=00MPa Vh=.m/s Vh=.m/s High speed maintains although metal pressure is lowered High-Pressure Injection with New Circuit Pm=0MPa Low metal pressure Low-Pressure Injection with New Circuit Modeling clamp unit and shot unit. Through high level CAE (ADVC), movement of shot unit is quantitatively-analyzed. Optimally-designed injection D shape frame brings longer life of tip & sleeve. Sample picture by high level analysis Intensification pressure adjustment (option) Displays machine status with graphics and enables to recognize the condition at a glance. Displays each shot trend and enables to retrieve the graphic shot profiles for the previous 00 shots. Casting Support Function Interactive Easy Setting Mode) Equipped with selective modes for standard and easy setting for casting. Designed for beginner to set with interactive screen. S-DDV Easy Setting Mode Run around valve ① Follow to guidance ② ③ ④ ⑤ Intensification speed adjustment (option) Completed by 8 steps The first in its class! Flashless casting technology as an option. It enables to maintain flashless and good quality by controlling impact pressure without changing speed. ⑥ ⑧ ⑦ Multi Language (Japanese, English, Chinese, Korean) It controls gas pressure by changing degree of opening of valve which is newly set between accumulator and gas bottle and is remote controlled. Stabilized D Frame Graphic trend display For intensification Flashless Casting Control Option Impact Control Stabilized D Frame For injection Shot diagram Injection control : Meter in & out control Intensification control : Head pressure control ACC : -ACC Speed control : S-DDV Bladder ACC High metal pressure 5 0 m s Piston ACC 50ms Enables multi speed control with 0-points parameter setting function. Machine monitor display Japanese, English, Chinese, Korean can be displayed. * Vietnamese and Thai will be ready soon. To achieve further flashless casting incorporated with Center Press Platen. Impact Control Valve
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UB- isseries Peripheral Equipment Dimensional Diagram A UBE s proud Peripheral equipment with long-time performance at field. High Reliability supports stable production and high cycle. B C DIE MOUNTING SURFACE UP TO DIE MOUNTING SURFACE C Automatic Ladler USP AUTO SPRAYING DEVICE Adopting inverter control with arm and ladle drive enables smooth movement. Improves accuracy of ladling by refined control method. No. Items USL-0 USL-0 USL-0 USL-05 USL-05L Applicable die casting machine US50iS Maximum pouring weight.8kg.0kg 5.6kg 8.0kg 5.0kg Power drive D G ±.5% (with the Max. ladling weight) Accuracy ladling Option 0kg ｋｇ TIE BAR MOVABLE STROKE D st Arm driving motor : 0.75kw Arm driving motor :.5kw Ladle driving motor : 0.kw Ladle driving motor : 0.kw F MACHINE CENTER SHOT CYL. CENTER Automatic Ladler E Automatic Sprayer Standard feature for forward movement of spray cassette in the dies, which is effective for casting for deeper shaped product. Descent position of spray cassette and forward stroke in the die can be set on the screen in each die. No. Items Model USP- Applicable die casting machine Number of air blow nozzle Standard 0pcs Number of spray nozzle Standard 0pcs Air pressure 5 Liquid supply port diameter 6 Power drive Model USP- Model USP-5 Model USP-6 0pcs 0pcs 0pcs Fixed platen side : 6pcs Fixed platen side : pcs Fixed platen side : 0pcs US50iS Moving platen side : 6pcs Moving platen side : pcs Moving platen side : 0pcs 0.5MPa 0.7MPa ULE PARTS EXTRACTING DEVICE HE SIDE COVER K N Rc / B Rc / B AP-00UB TIP LUBRICATION UNIT L MACHINE CENTER Y-axis up and down : Air cylinder, X-axis slide : M CONTROL PANEL J 50 Automatic Sprayer Automatic Extractor USL AUTO LADLING DEVICE OP SIDE SAFETY DOOR Adopting inverter control with arm drive enables smooth movement. No. Automatic Extractor 目 Model ULE-0 Applicable die casting machine Location of installation Chuck type Number of product sensors 5 Die thickness adjustment stroke 6 Travelling stroke 80mm 7 Removal stroke 50mm 8 Chuck rotaing angle 9 Power drive 0 7 項 Air supply port diameter Model ULE-0 Model ULE-05 Model ULE-05L US50iS OPERATION PANEL 600 A B C D E F G H I J K L M N 6760 670 695 0 9 898 5 58 60 87 80 96 UB50iS 800 78 06 657 75 706 70 80 600 50 570 0 796 6 8969 86 6 869 65 796 650 500 68 85 570 0 855 9786 9059 609 076 00 5 50 850 785 8 800 58 906 7 5 9678 958 90 50 060 5678 0 060 655 800 55 90 7 Biscuit chuck type 50mm 0mm 00mm 55mm 55mm 50mm 90 Taking out :, Others : Air actuator Rc / B Rc / B I Dimension Table mm Standing on floor at machine helper side pcs (Photoelectric sensor) H 8
UB- is Series.Blue Holes are for ejection rods directly linked to the ejection plate. ( locations).orange Holes are for ejection rods not to be directly linked to the ejection plate. ( locations).minimum size of dies : 567mm 567mm (Center arrangement) UB50iS UB850 is.blue Holes are for ejection rods directly linked to the ejection plate. ( locations).minimum size of dies : 77mm 77mm.Blue Holes are for ejection rods directly linked to the ejection plate. ( locations).orange Holes are for ejection rods not to be directly linked to the ejection plate. ( locations).minimum size of dies : 500mm 500mm (Center arrangement).blue Holes are for ejection rods directly linked to the ejection plate. ( locations).orange Holes are for ejection rods not to be directly linked to the ejection plate. ( locations).minimum size of dies : 60mm 60mm.Blue Holes are for ejection rods directly linked to the ejection plate. ( locations).orange Holes are for ejection rods not to be directly linked to the ejection plate. ( locations).minimum size of dies : 5mm 5mm (Center arrangement) 9 0