Continuous improvement without compromise. AJAX Integral Engine-Compressors AJAX
Sole-source responsibility that s as good as our name. Since 1877, the AJAX brand has been synonymous with exceptional quality, absolute dependability and unbeatable performance. Our customers know that an AJAX innovation is a true innovation, one that helps meet the most stringent compliance requirements or achieves even better performance or, better still, both. But one that never comes at the expense of an already RAISING PERFORMANCE. TOGETHER proven superior product design. Even more important, AJAX customers are never alone. We re with you every step of the way from initial planning and purchase to installation and field service. The engineering support of Cameron only adds to the equation. In the last four years alone, Cameron has made a committed, multi-million-dollar investment in AJAX, with impressive results you ll see here, with much more on the horizon. There s never been a better time to put the AJAX team to work for you.
Gas Engine Compressors Exciting New AJAX Engineering Evolutions TUNED EXHAUST EXPANSION CHAMBER Because ever-tightening environmental requirements pose such difficult, constant challenges, our goal is to help you comply without giving up performance. Our patented exhaust expansion chamber provides perfect proof. Its ingenious design allows you to recover up to 50% BHP derating, reduce NOx by 60%, or both, depending on your needs. Even better, there are no moving parts, no computers and no air-fuel ratio controllers, and no maintenance is required. OXIDIZING CATALYTIC CONVERTER Many try, but only AJAX delivers a highly successful, field-proven catalytic converter to meet the new environmental guidelines for two-stroke low-emission gas engines. Designed to alleviate the potential worries of oil contamination and pressure spikes, this new product improvement virtually eliminates CO and VOC emissions and greatly reduces formaldehyde emissions. Add this to our patented expansion chamber, and it s possible to achieve any combination of these benefits, including reduced NOx and/or increased site horsepower ratings. ELECTRONIC GOVERNING SYSTEM AJAX engineering comes through in another big way with our integrated governor throttle body, now standard equipment on AJAX engines. The IGTB provides excellent speed stability and quick response to load changes. The governor measures engine speed with a magnetic pickup and automatically adjusts fuel gas header pressure as required to maintain desired speed. The IGTB offers the features of simplicity without the requirement for on-site tuning. FLEXIBLE FUEL HEADER This simple design just makes good sense and saves money. By providing easy access, our new flexible fuel header lets you maintain fuel valves, and even replace them, in a matter of minutes. As an added benefit, the system relieves much of the assembly stress from the gas injection valves. LUBE SYSTEM For even better reliability, we ve made a sophisticated divider block system standard issue for our power and compressor cylinders. A solid-state flow monitor provides automatic low- and no-flow shutdown to prevent damage to the engine in the case of pump failure. With fewer moving parts, less tubing and only a few pumps required, the system is a model of userfriendly efficiency.
AJAX Integral Gas Engine - Compressors Standard Features 14 10 2 11 13 4 5 8 12 3 1 9 6 7 1 2 3 4 5 Hydraulic Fuel Injection For optimum fuel efficiency. Babbitt Sleeve and/or Double Row Tapered Roller Bearings For maximum horsepower load and application requirements. Power Cylinders Two-cycle, low-bmep, chrome-plated with fewer parts for less maintenance. Port-scavenged, requires neither inlet nor exhaust valves. Crosshead Guides Absorb thrust stresses and prevent contamination of crankcase lube oil. Splash Lubrication System No oil pump, filter or cooler required for main and connecting rod bearings. Sealed from combustion process. 6 7 8 9 10 Reliable Ignition Solid-state, high-energy capacitor discharge ignition system. Efficient Lubrication Standard divider block, force-fed lubrication system for power and compression cylinders. Crankshaft and Connecting Rods Closed-die forged in precision dies. Frame Ribbed, cast-iron construction for durability. Distant Piece API-Type II extra-length design for ease of packing maintenance. 11 12 13 High Rod Load and Cylinder Working Pressure Full-load operation through a variety of compression ratios up to 6:1 per stage. Highly Efficient Compressor Cylinders Large gas passages and valve flow areas for high efficiency. Bores range from 3 to 28 inches (7.62 to 71.1cm) diameter. Pressures to 5500 psig (379 BAR). Low Valve Velocity Longer life, high performance and high efficiency. High-differential poppet valves standard. 14 Clearance / Loading Manual, wheelhand-type, variable volume clearance pocket with indicator allows cylinder unloading without de-pressurizing.
Simplicity, Durability Value for Years to Come Simplicity reigns supreme with AJAX integral technology. And improvements are made with one very critical parameter in mind never compromise the strength and simplicity of the original design. That explains why our integral engine-compressors simply last longer, cost less to maintain and come standard with features that meet all the BACT emissions requirements. They also consistently maintain an impressive 98% or better availability. For a life-cycle that can easily span 50 years or more, all that s required of you is an annual oil change and very few special tools; as proof, our very first two DPC models, built in 1958, are still running strong. C O N S I D E R T H E D I F F E R E N C E S AJAX Integral Common crankshaft no coupling Alignment not required Lowest mechanical losses Matched design Smooth-running balance opposed design High-Speed Separable Coupling required Critical alignment with close tolerances Higher mechanical losses Potential engine / compressor mismatch Higher vibration Total Cost of Ownership 0 1 2 3 4 5 6 7 8 9 10 Time (Years) Comparison of a DPC-2802LE Vs. CAT 3408 - Ariel JGA HSSP to the following factors: 1) AJAX initial cost 15% higher 2) AJAX annual maintenance costs 33% lower 3) AJAX annual downtime 2.5% lower (based on natural gas price at $10 MMBtu) 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 0 Total Cost (Thousands) AJAX High-Speed Separable
The AJAX Competitive Advantage BETTER PRODUCTS. After 50 years of reliable, efficient, long-lasting service, AJAX integral engine-compressors continue to earn their distinguished reputation for being as close to worry-free as any compressor product in the world. Our product line, from 147 to 845 horsepower (110-630 kw), and a cylinder line-up capable of handling a wide range of pressures, from vacuum to 5500 psi (379 BAR), offers up to six ratios capability and the lowest BHP per million flows for a wider range of applications, including sour gas. Thanks to its unique two-stroke design, the AJAX integral engine-compressor virtually eliminates problems typically caused by the presence of sour gas, handling H 2 S content up to 3.0 mol%. GREATER EXPERTISE. As an AJAX customer, you re working with pros who are not only the best in the business, but sincerely devoted to your success. Our manufacturing team averages 17 years of experience and our AJAX technical support team, 20. From our facility in Oklahoma City, we offer a complete package designed to all of our customer specifications, including European directives. GUARANTEED QUALITY. The smart choice for gas compression service is AJAX, where top products and services are backed by one of the strongest warranty programs in the industry. PUT AJAX TO WORK FOR YOU. Top-quality OEM products. Expert advice. Proven experience. Superior technology. They re all yours the minute you choose to put AJAX on your team. If the idea of simplifying your operation and obtaining greater efficiency sounds good to you, give us a call and let us show you how to get the edge up on your competition. A J A X A P P L I C A T I O N S AJAX integral engine-compressors are available from 147 to 845 HP (110-630 kw) and are ideally suited for: Gas gathering Gas transmission Storage Gas re-injection Gas processing Propane processing Helium processing Coal Bed Methane processing TWO-CYCLE SIMPLICITY Less is better when it comes to replacement and maintenance of engine parts. With an AJAX two-cycle engine, you don t need: Cam, camshafts and bearings Valve stems and valve stem bushings Valve covers and gaskets Push rods Compression Stroke Tappets Seats Timing gears Power Stroke Valve springs Rocker arms Intake and exhaust valves Scavenging
Specifications MODEL Rating at 100 F ambient & 1500 FASL DPC-2201 DPC-2801 DPC-2202 DPC-2802 DPC-2803 DPC-2804 STD Le std Le std Le std Le std Le std LE BHP 147.8 147.8 192 192 295.68 295.68 422.4 384 633.6 600 845 800 KW 110.2 110.2 143.2 143.2 220.5 220.5 315.0 298.3 472.5 447.4 630.1 596.6 Rated RPM 440 440 440 440 440 440 440 440 440 440 440 440 Speed range minimum 265 265 265 265 265 265 265 265 265 265 265 265 maximum 440 440 440 440 440 440 440 440 440 440 440 440 Deration for each 1000 over 1500 elevation 3 3 3 3 3 3 3 3 3 3 3 3 Number of power cylinders 1 1 1 1 2 2 2 2 3 3 4 4 throws 1 1 1 1 2 2 2 2 2 2 3 3 Compressor Stroke Rod diameter Rod load inches 11 11 11 11 11 11 11 11 11 11 11 11 Centimeters 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 Inches 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 Centimeters 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 pounds 30,000 30,000 30,000 30,000 33,000 33,000 33,000 33,000 40,000 40,000 40,000 40,000 Kilonewtons 133 133 133 133 147 147 147 147 178 178 178 178
Headquarters Group Headquarters 16250 Port Northwest Drive Houston, TX 77041 Tel 1.713.354.1900 Tel 1.866.754.3562 Fax 1.713.354.1999 AJAX Engine Products Headquarters 2101 S.E. 18th Street Oklahoma City, OK 73129 Tel 1.405.670.4121 Sales and Service Locations Houston, USA 16250 Port Northwest Drive Houston, TX 77041 Tel 1.713.354.1900 Tel 1.866.754.3562 Fax 1.713.354.1999 Milan, Italy Cameron Systems Srl Via Cantu 8/10 20092 Cinisello Balsamo (MI) Milano, Italy Tel 39.02.61292010 Singapore, Singapore Cameron s Compression Systems Pte. Ltd. 2 Gul Circle, Jurong Industrial Town Singapore, Singapore Tel 65.6863.3631 Dubai, UAE Dubai World Trade Center (14th floor) P.O. Box 9213 Dubai, United Arab Emirates Tel 971.4.3313160 Anaco, Venezuela Av. Jose Antonio Anzoátegui Km 98 Edf. CAMERON Anaco. Estado Anzoátegui 6003 Venezuela Tel 58.282.422.2264 São Paulo, Brasil Al. Santos, 455 cj. 1208 São Paulo S.P. Brasil 01419-000 Tel 55.11.3284.1164 Visit our web site www.c-a-m.com/cs Parts Service New Compressors Moscow, Russia Compression Systems Myasnitskaya Str. 24/7, Bldg. 1 Entr. 10, Office 102 Moscow 101000, Russia Tel 7.903.720.3921 Gurgaon, India Cameron Manufacturing (India) Pvt. Limited Suite no 9,Universal Business Centre, II Floor Universal Trade Tower Sector 48-49 Gurgaon Sohna Road Gurgaon -122001, Haryana, India Tel 91.124.4637500 Beijing, China Tower A, Room 1701-1703 Chengjian Plaza No. 18 Beitaipingzhuang, Haidian District Beijing, China 100088 Tel 86.10.82255700 Standard equipment, specifications and data are subject to change without notice. AJAX is a trademark of Cameron s Compression Systems Group. All others contained herein are the property of their respective owners. AJAX 2009 Cameron Corporation, Compression Systems Group. Printed in USA, 01/09. PR/1000 WE-CAMCS-L-AJAX-RS