WELCOME ZEBRA AUTO CHEM PVT. LTD. PLOT NO. 6A,GUT NO 378, PUNE ROAD,WALUJ, AURANGABAD-431136. 1
ISO 9001-2008 2
Company History We, Group of Company Started our first company by name Zebra ForexPvt. Ltd in year 2004 at Aurangabad. The company is dealing in foreign currency exchange with approved by Reserve Bank of India (RBI). The company starts with annual turnover of $5 Million in first year and now it reached to $7 Million. With value engineering technology and full enthusiasm the group company is entering in to Engineering field with name Zebra Auto Chem. Pvt. Ltd. We are always putting our sincere effort to deliver a very high quality machining components at Competitive Price with Quality. Company is start on 15 August 2010. The turnover of company is $2 Million in FY year 2012-13. 3
About Zebra Auto Chem Pvt. Ltd. We have the strong team with Engineering and Financial background. We Zebra Auto Chem. Pvt. Ltd. strongly believe that, our strength lies in our quality and total commitments to our customer s requirement in quality as well as in quantity and price competitiveness. Company runs for 3 shifts and having 70+ manpower for different department for customer satisfaction. We understand that total customer satisfaction include the quality factor, the cost factor on top of it service factor. We never deviate of our mission: Total Customer Satisfaction. The product portfolio caters to a variety of fields and applications, ranging from Oil & Natural Gas (OCTG) products, Automotive, Three Wheelers, Commercial Vehicles, Earth Moving equipments and Industrial Application. The Group of companies is committed to implement latest technologies of manufacturing for continual improvement of productivity, quality and competitive cost. 4
Zebra Auto Chem Pvt. Ltd. Wehavetotalplotareaof22000Sq feetandbuilduparea5000sqfeet. The remain area is level, clean and well plan for future expansion. Separate transformer is installed and sanction load is 107 HP. The construction is completed. 5
Growth Of Zebra Auto Chem Pvt. Ltd. Amount in Million USD $2.50 $2.00 $2.26 $2.00 $1.50 $1.18 $1.45 $1.00 $0.50 $- 2010-11 2011-12 2012-13 2013-14 6
Quality We never deviate from our mission:"total Customer Satisfaction". An eye for perfection, commitment to customers, flexibility in manufacturing and total quality management are the principles which have enabled Zebra Auto Chem. Pvt. Ltd. to deliver value based services to our customers. Stringent and system-based quality control is implemented at each stage of production. Our service standards focus on customer requirements and we strive for the highest user satisfaction. Third party inspecting authorities regularly visit our manufacturing facilities for inspection. 7
Quality QUALITY-POLICY We at Zebra Auto Chem Pvt. Ltd., strive to achieve excellence in quality by delivery of ZERO DEFECT PRODUCTS on time through continual improvement in our activities related to machined components for Oil & Natural Gas and allied industries with an aim to enhance customer satisfaction. We are committed to ensure conformity to product requirements. Date: 01 May 2012 Yoginder Singh Sodhi CEO 8
Quality QUALITY OBJECTIVES 100% On time supply of final products to the customers. 100% Assurance of defect free products. To bring in process rejection below 0.5% by the end of 2013. To increase customer satisfaction index by 5 % by end of 2014. Training and Development of employees for minimum 8 hours per employee in one year. Date: 01 May 2012 Yoginder Singh Sodhi CEO 9
OCTG Product Process COUPLING STOCK CUTTING INTO BLANKS OD & ID MACHINING MAGNETINC PARTICAL INSPECTION FOR CRACK INLINE INSPECTION THREAD CUTTING AUTOMATIC STAMPING PHOSHPAHTING OILING PACKING AND SHIPPING FINISH COUPLING PAINTING 10
API 5CT certified American Petroleum Institute. 11
ISO 9001-2008 Certification by Institution of Quality Certification Services India. 12
D&B D-U-N-S Number 65-073-4713 13
Zebra Auto Chem Pvt. Ltd. Product Range Casing and Tubing Coupling used for Petroleum industries made for Seamless Tube. 14
Zebra Auto Chem Pvt. Ltd. Product Range Pup Joint used in Petroleum Industries made form Seamless Tube. 15
Zebra Auto Chem Pvt. Ltd. Machine Available Sr. No Description Avalibility 1 Cutting Machine 04 No s. 2 Lathe Machine 06No s. 3 Turning Center CNC 04 No s. 4 Crack Deduction Machine(MPI) 01 No. 5 Marking Machine 01No. 6 Phosphating Unite 01 No. 7 Paint Booth 01 No. 16
Zebra Auto Chem Pvt. Ltd. Inspection Facility Gauges Sr. No Description Availability 1 Coupling Alignment 01 No 2 Internal Taper. 01 No 3 Lead Gage 01 No 4 Lead Standard ¾ TPF, 8 &10 TPI 01 No 5 Internal Thread Height Gage 01 No 6 Profile Template 8RD and Buttress. 01 No 7 Working Plug Gage 2 ⅜" to 20" 01 NoEach 17
Zebra Auto Chem Pvt. Ltd. Product Range for Coupling and Casing SIZE API 5CT Tubing coupling ( EUE) Coupling Size OD (Inches) Length (Inches) Weight (Lbs) 2 ⅜" 3.063 4.875 3.43 2 ⅞" 3.668 5.75 9.03 3 ½" 4.5 5.75 9.03 4 ½" 5.563 6.5 13.32 18
Zebra Auto Chem Pvt. Ltd. Product Range for Coupling and Casing SIZE API 5CT Tubing coupling ( NUE) Coupling Size OD (Inches) Length (Inches) Weight (Lbs) 2 ⅜" 2.875 4.5 2.82 2 ⅞" 3.5 5.125 5.15 3 ½" 4.25 5.625 8.17 4 ½" 5.2 6.125 10.77 19
Zebra Auto Chem Pvt. Ltd. Product Range for Coupling and Casing SIZE API 5CT Short thread Casing coupling (STC) Coupling Size OD (Inches) Length(Inches) Weight (Lbs) 4 ½" 5 6.25 7.98 5" 5.563 6.5 10.27 5 ½" 6.06 6.75 11.54 6 ⅝" 7.39 7.25 20.11 7" 7.875 7.25 18.49 7 ⅝" 8.5 7.5 27.11 8 ⅝" 9.625 7.75 35.79 9 ⅝" 10.625 7.75 39.75 10 ¾" 11.75 8 45.81 11 ¾" 12.75 8 49.91 13 ⅝" 14.375 8 56.57 20 20 9 95.73 20
Zebra Auto Chem Pvt. Ltd. Product Range for Coupling and Casing SIZE API 5CT Long Thread Casing Coupling (LTC) Coupling Size OD (Inches) Length(Inches) Weight (Lbs) 4 ½" 5 6.25 9.16 5" 5.563 6.5 12.68 5 ½" 6.05 6.75 14.15 6 ⅝" 7.39 7.25 25.01 7" 7.875 7.25 23.87 7 ⅝" 8.5 7.5 34.46 8 ⅝" 9.625 7.75 47.77 9 ⅝" 10.625 7.75 56.11 20 21 11.5 126.87 21
Zebra Auto Chem Pvt. Ltd. Product Range for Coupling and Casing SIZE API 5CT Buttress Thread Casing Coupling (BTC) Coupling Size OD (Inches) Length(Inches) Weight (Lbs) 4 ½" 5 8.875 10.12 5" 5.563 9.125 13.00 5 ½" 6.05 9.25 14.15 6 ⅝" 7.39 9.625 24.49 7" 7.875 10 23.24 7 ⅝" 8.5 10.375 34.88 8 ⅝" 9.625 10.625 45.99 9 ⅝" 10.625 10.625 51.05 22
Coupling Detail SIZE THREAD WEIGHT/ COUPLING (Kgs) QTY/BOX (NOS.) WEIGHT/BOX (KGS.) CONTAINER QTY (NOS.) 4-1/2" EUE 6.05 294 1828.70 2940 NUE 4.89 384 1927.76 3840 4" EUE 4.82 384 1900.88 3840 NUE 4.35 448 1998.80 4480 3-1/2" EUE 4.1 384 1624.40 3840 NUE 3.71 448 1712.08 4480 2-7/8" EUE 2.4 792 1950.80 7920 EUE SPL 1.55 792 1277.60 7920 NUE 2.34 800 1922.00 8000 2-3/8" EUE 1.55 1144 1823.20 11440 EUE SPL 1.07 1144 1274.08 11440 NUE 1.28 1344 1770.32 13440 1.66" EUE 0.68 2800 1954.00 28000 NUE 0.59 3200 1938.00 32000 23
SIZE THREAD WEIGHT/ COUPLING(Kgs) QTY/BOX (NOS.) WEIGHT/BOX (KGS.) CONTAINER QTY (NOS.) 13-3/8" BTC 31.77 54 1765.58 540 13-3/8" STC 25.66 54 1435.64 540 9-5/8" BTC 23.16 80 1902.80 800 9-5/8" LTC 25.45 80 2086.00 800 9-5/8" STC 18.03 112 2069.36 1120 7" BTC 13.34 150 2051.00 1500 7" LTC 13.3 150 2045.00 1500 7" STC 11 150 1650.00 1500 6-5/8" BTC 11.01 150 1701.50 1500 6-5/8" LTC 11.34 150 1751.00 1500 6-5/8" STC 9.12 150 1418.00 1500 5-1/2" BTC 6.36 294 1919.84 2940 5-1/2" LTC 6.42 294 1937.48 2940 5-1/2" STC 5.23 343 1843.89 3430 5" BTC 5.85 294 1769.90 2940 5" LTC 5.75 294 1740.50 2940 5" STC 4.66 312 1503.92 3120 4-1/2"CASING) BTC 4.55 384 1797.20 3840 4-1/2"CASING) LTC 4.15 448 1909.20 4480 4-1/2"CASING) STC 3.62 512 1903.44 5120 24
Pup Joint Detail Nominal Size OD (Outside Diameter) Weight(lb/ft) T&C Wall Thickness Type Of End Finish Grade In. MM. NUE EUE In. MM. J55 N80 L80 P110 N80-Q 9Cr/13Cr 1.9" 1.900 48.260 2.740 2.900 0.140 3.68 N N N N 4.000 0.167 4.24 N N N 4.600 4.700 0.190 4.83 NU NU NU NU 23/8" 2.375 60.320 5.800 5.950 0.254 6.45 NU NU NU 7.350 7.450 0.336 8.53 U 6.400 6.500 0.217 5.51 NU NU NU NU 27/8" 2.875 73.020 7.800 7.900 0.276 7.01 NU NU NU 8.600 8.700 0.308 7.82 NU NU NU 9.350 9.450 0.340 8.64 U 7.70 0.22 5.49 N N N 31/2" 3.500 88.90 9.20 9.30 0.25 6.45 NU NU NU NU 10.20 0.29 7.34 N N N 12.70 12.95 0.38 9.52 NU NU NU 4" 4.000 101.600 9.50 0.23 5.74 N N N U 11 0.26 6.65 U U U U 41/2" 4.500 114.300 12.60 12.75 0.27 6.88 NU NU NU NUE=Non Upset End, EUE=External Upset End, N=Non Upset Threaded and Coupled, U=External Upset Threaded and Coupled 25
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Manufacturing of 5 ½ P110 BTC coupling 29
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Manufacturing of 5 ½ P110 BTC coupling 31
Manufacturing of 9 5/8 L80 BTC coupling 32
Zebra Auto Chem Pvt. Ltd. Organization Chart Mr. Yoginder Singh Director Mr. Gurudeep Singh MD Mr. Sandeep C. Human Resource Mr. Santosh R. Purchase Head Mr. Ranjit Singh Marketing Mr.ShivlingPlant Head Production Head Mr. Raout Quality Head Maintains Engineer Production Engineer Quality Engineer Management Representative Cutting Section Turning Center Other Production Area Incoming Inspection Inspector In Process Inspection Inspector Final Inspection Inspector 33
Zebra Auto Chem Pvt. Ltd. Machine Shop 34
Zebra Auto Chem Pvt. Ltd. Machine Shop 35
Location and Address Register office:103,ameer Avenue, Opposite Baba Petrol Pump, CBS Road, Aurangabad 431001(M.S.)India Tel:+91-240-2330304 Fax : +91-240-2335963 FactoryAddress: Plot No.6/A Gut No.378,Behind Garware Polyester Ltd. Near Ajanta Parma Ltd. Aurangabad -Pune Road Waluj, Aurangabad, Pin- 431 133 (M.S.) India. Tel:+91-240-22556095 Fax : +91-240-2335963 Email: info@zeb.co.in Cell No: +91 9823067171 Mr. Yoginder Singh Sodhi (CEO) +91 9823507171 Mr. Raanjit singh Sodhi(Plant Head) Website: http://www.zeb.co.in 36
Zebra Auto Chem Pvt. Ltd. 37