Western Products, PO Box 4508, Milwaukee, WI 54 958 www.westernplows.com January 5, 07 Lit. No. 944, Rev. 0 PRODIGY Snowplow Blade Assembly 57700 H,A,Q&L Center Assembly 57800 H,A,Q&L Central Hydraulics 5780 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
TABLE OF CONTENTS PRODIGY BLADE... 4 Moldboard Assembly... 4 Blade Components... 6 PRODIGY HYDRAULIC, A FRAME, QUADRANT & LIFT FRAME (H,A,Q&L) CENTER ASSEMBLY... 8 Lift Frame and A Frame Components... 8 Hydraulic Unit Components... 0 Hydraulic Unit Cover Assembly... Lift and Angle Ram Components... Hoses and Fittings... Electrical Components... 4 Vehicle-Side Wiring Diagram, Port, Plug System... 5 Headlamp Kit... 6 Lit. No. 944, Rev. 0 January 5, 07
PRODIGY BLADE 57700 Moldboard Assembly 7 5 0 0 8 5 4 4 5 6 6 5 4 4 4 7 8 6 9 5 45 4 44 6 4 7 8 8 9 40 9 9 0 7 8 9 4 Lit. No. 944, Rev. 0 4 January 5, 07
PRODIGY BLADE 57700 49766 PRODIGY Moldboard Assembly Item Part Qty Description Item Part Qty Description 4750 Moldboard (w/labels) 4 496 Hinge Pin Kit 49799 Moldboard Cutting Edge Kit 5 475 Label Identity, PRODIGY 4985 HD Plow Shoe Assembly Kit 6 45 Pivot Bushing Kit 4 49769 Quadrant 7 475 Wing PS 5 6595 Blade Guide Assembly (DS and PS) 8 460 Label UltraMount Attach/ Detach 6 475 Wing DS 9 495 4 Bumper Kit 7 48 Wing Cutting Edge Kit (DS and PS) 0 484 Deflector Kit 8 497 Spring Guide Pin Kit 40986 Label CONTRACTOR GRADE, 9 49 Spring Guide DS Moldboard 0 49 Spring Guide PS 8404 Label ULTRAFINISH 475 Compression Spring 4445 Label Identity, WESTERN 959 4 Label Multiple Pinch Points 4 447 Back Drag Edge 59900 Label Warning/Caution, Snowplows 5 458 Wear Strip Wing Top Item 49799 Moldboard Cutting Edge Kit 6 Blade Cutting Edge 8 8 5/8 Hardened Flat Washer 7 8 5/8 x / Carriage Bolt G5 9 8 5/8 Hex Locknut GB Item 4985 HD Plow Shoe Assembly 0 HD Plow Shoe 4 Flat Washer, Special /8 ID, 5/8 OD x / Spacer 7/6 x /4 Linchpin Item 5 6595 Blade Guide Assembly (DS and PS) 4 Blade Guide Poly 4" w/label 6 4 5/6 8 Hex Locknut GB 5 4 5/6 8 x Hex Cap Screw G5 Item 7 48 Wing Cutting Edge Kit (DS and PS) 8 6 5/8 Hardened Flat Washer 7 6 5/8 x Carriage Bolt G5 9 6 5/8 Hex Locknut GB 8 Wing Cutting Edge Item 8 497 Spring Guide Pin Kit 9 Wing Lock Pin 40 /4 x Coiled Spring Pin Item 4 496 Hinge Pin Kit 4 Hinge Pin 4 /8 6 Hex Locknut GB 4 /8 6 x / Hex Cap Screw G5 Item 6 45 Pivot Bushing Kit 4 /8 6 Hex Locknut GB 45 Pivot Bushing 44 /8 6 x Carriage Bolt G5 ns = not shown = Accessory Only G = Grade Lit. No. 944, Rev. 0 5 January 5, 07
PRODIGY BLADE 57700 Blade Components * Pins used to lock wings in straight position 7* 9 0 7* 6 8 6 4 5 4 5 6 Lit. No. 944, Rev. 0 6 January 5, 07
PRODIGY BLADE 57700 PRODIGY Blade Components Item Part Qty Description Item Part Qty Description 489 Cable Assembly w/hardware (incl. 9 946 4 5/8 Hex Nut G5 items,, 4, and 5) 0 90576 4 5/8 Hardened Flat Washer B656 0.65 x. Clevis Pin 90490 4 5/8 x 4 Eyebolt G 9060 /4 x / Cotter Pin 6979 Shock Absorber 4 B665 /4 0 Hex Jam Nut 906K Shock Absorber Hardware Kit 5 B64 /4 0 Hex Nut 4 /4" Flat Washer 6 996 /8 Hairpin Cotter 5 /4 x 4 Clevis Pin 7 478 /4 x 9 Clevis Pin 6 5/ x / Cotter Pin 8 09 4 Trip Spring = Accessory Only Lit. No. 944, Rev. 0 7 January 5, 07
PRODIGY H,L&T CENTER ASSEMBLY 57800 /5780 (CH) Lift Frame and A Frame Components 8 4 0 6 5 8 7 9 40 4 9 6 8 7 7 0 5 4 8 9 0 6 5 7 6 9 5 8 7 5 4 Lit. No. 944, Rev. 0 8 January 5, 07
PRODIGY H,L&T CENTER ASSEMBLY 57800 /5780 (CH) PRODIGY Lift Frame and A Frame Components Item Part Qty Description Item Part Qty Description 49767 A Frame 6 67846 Stand Assembly PS 49768 Pivot Bolt Kit 7 485 Stand Plunger Assembly (Item 8 6784 Pivot Bar Kit not included.) 4 67855 Pivot Bolt Kit 8 6766 Stand Lock Spring 5 49645 x 4 /4 Clevis Pin Kit 9 67844 Stand Lock Pin Kit 6 490 /4 Grade 4 Chain Assembly 0 6645 /4 0 x 6 Hex Cap Screw G5 7 5067 x 4 Pin Kit 98 /4 0 Hex Locknut GB 8 50674 x 5-5/6 Pin Kit 67847 Stand Shoe Kit 9 40 Lift Frame 6765 /4 x Roll Pin BP 0 40 Light Channel 4 404 Lift Arm Kit 68740 /4 x / Clevis Pin Kit 5 4496 Receiver Kit DS 99K 5/ x / Cotter Pin Kit (pkg of 4) 6 4497 Receiver Kit PS 947 6 /4 Flat Washer 7 4498 Receiver Pin 4 69689 Label SECURITY GUARD 8 9965K- 5/ Hairpin Cotter 5 67845 Stand Assembly DS Item 49768 Pivot Bolt Kit 9 66949 8 x 9 Hex Cap Screw G5 Special 0 940 8 Hex Locknut GB Item 4 67855 Pivot Bolt Kit 8 x 7 Hex Cap Screw G5 8 Hex Locknut GB 8 Hex Jam Nut G5 Item 6 490 /4 Grade 4 Chain Assembly ( per plow) 4 /4 x 4 Grade 4 Chain 6 /8 6 x / U-Bolt G5 5 Plastic Tube 7 /8 6 Hex Locknut GB Item 4 404 Lift Arm Kit 68740 /4 x / Clevis Pin Kit 8 Lift Arm 99K 5/ x / Cotter Pin Kit (pkg of 4) 9 45 /4 x Pin Kit 947 /4 Flat Washer 40 Round Flat Washer, Special ns = not shown G = Grade Not used for Central Hydraulics. Lit. No. 944, Rev. 0 9 January 5, 07
PRODIGY H,A,Q&L CENTER ASSEMBLY 57800 Hydraulic Unit Components 4 6 5 7 8 9 0 6 0 9 7 8 4 5 Lit. No. 944, Rev. 0 0 January 5, 07
PRODIGY H,A,Q&L CENTER ASSEMBLY 57800 4885 Hydraulic Unit PRODIGY 4866 Hydraulic Unit Service Kit PRODIGY* (Not used for Central Hydraulics) Item Part Qty Description Item Part Qty Description 77K Breather Pressure Control 5 44 Valve SVCV08 0 w/nut 447 Reservoir Kit 6 497K- Valve SV08 004 w/nut 66607 4 0 4 x 5/6 Machine Screw 7 4889 Relief Valve, 4000 psi 4 9079 /8 Plug NPTF Square 8 4888 Counterbalance Valve 5 6659 O-Ring 50 9 4444 7/6 0 Socket O-Ring Boss Plug 6 7897 Magnet 0 4857 Quill Assembly, / 0 Thread 7 9007 5 5/6 8 x Hex Cap Screw G5 498K-4 Relief Valve Kit ( sets) 8 4887 Pump Kit 470 0. Orifice Plate 9 56789 4 Suction Filter ns 9099 /4 0 x /4 Hex Washer-Head 0 5674 O-Ring 0 Thread-Rolling Screw ** 64596 Sleeve Bearing and Shaft Seal Kit ns 446 /4 0 x / 6-Lobe Round (incl. item ) Washer-Head Screw (pkg of 5) 6655 Pump Shaft Seal ns 4455 /4 0 x 5/8 Hex Washer-Head 500 Motor Assembly 4 /" Thread-Rolling Screw 4 489 Valve 4-Way, -Position, Closed Ctr O-Ring Service Kits 56657 5 O-Ring/Back-Up Ring Kit (Does not 4959 Seal Kit Valves SV08 0, -, -, contain O-rings for cartridge valves.) -40, -4, -4, -45; SVCV08 0, 4958 Seal Kit Valves SV08 004, CV08 0, SF08 05 50 PC08 0; Crossover Relief Valve Seal Kit Counterbalance Valve ns = not shown G = Grade * Includes 4885 Hydraulic Unit, 489 Cover Assembly and plow-side electrical components (p. 4). ** Use 64589 tool for bearing sleeve replacement (includes bearing). Use 8856 tool for pump shaft seal replacement (includes seal). Go to www.westernplows.com for hydraulic unit service information and specifications. Lit. No. 944, Rev. 0 January 5, 07
PRODIGY H,A,Q&L CENTER ASSEMBLY 57800 Hydraulic Unit Cover Assembly 5 6 4 8 7 489 Cover Assembly Item Part Qty Description Item Part Qty Description 445 Top Retainer Ring 6 Cover Side 4466 Bottom Retainer Ring 7 Cover Side 4 446 /4 0 x / 6-Lobe Round Washer-Head 8 48806 Label, Information Screw (5-pack) w/8" Cable Tie ns 4894 Label, Identity 4 Cover Side ns 656 Cable Tie 4" 5 Cover Side ns = not shown Lit. No. 944, Rev. 0 January 5, 07
PRODIGY H,A,Q&L CENTER ASSEMBLY 57800 Lift and Angle Ram Components 5658K Lift Ram Assembly / x 8 Item Part Qty Description 64650 Split Bearing Kit /" 5657 Spacer 48985 Gland Nut Assembly Go to www.westernplows.com for hydraulic unit service information and specifications. 49460 Angle Ram Assembly / x 0 Item Part Qty Description 64650 Split Bearing Kit /" 5657 Spacer 48985 Gland Nut Assembly Hoses and Fittings 4 5 To DS Angle Ram 6 To Lift Ram 7 To PS Angle Ram Hoses and Fittings Item Part Qty Description Item Part Qty Description 5665 4* Elbow 90 6M O-Ring/MJIC 5 48 Adapter 9/6 8 x 7/6 0 ORB 64 Elbow 90 Long 6M O-Ring/MJIC 6 40569 /4 x 6 Hose w/fjic Ends 49496 /8 x 4 Hose w/fjic Ends 7 495 /8 x 6 Hose Kit w/fjic Ends 4 4446 Drain Cap, Flare Tube End 6M F = Female M = Male or Metric * Also used for central hydraulics, qty. Lit. No. 944, Rev. 0 January 5, 07
PRODIGY H,A,Q&L CENTER ASSEMBLY 57800 Electrical Components 7 8 5 0 9 4 6 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 48858 Harness Plow Control, -Coil 9 4455 4 /4 0 x 5/8 Hex Washer-Head 907 Cable Assembly 8" 4 Thread-Rolling Screw 405 Plow Battery Cable 0 9804 /8 6 x Button Cap Screw 4 490 Motor Relay Kit, FLEET FLEX 4894 4 Coil w/wire Leads 5 9099 /4 0 x /4 Hex Washer-Head ns 646 Cable Boot Thread-Rolling Screw ns 56099 Dielectric Grease 6 985 Harness Plow Control, -Coil ns Fuse, 5-Amp Mini Automotive 7 489 Bracket Plow Module Blade-Style (for items & 6) 8 4454 Plow Module Vehicle-Side Electrical Components * 404 Vehicle Battery Cable ns 6548K Plug Cover Kit * 8587 Vehicle Control Harness ns = not shown * For diagram, see Vehicle-Side Harness Diagram. Lit. No. 944, Rev. 0 4 January 5, 07
PRODIGY H,A,Q&L CENTER ASSEMBLY 57800 Vehicle-Side Harness Diagram Port, Plug System To Snowplow Control RED To Switched Accessory Fire Wall Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Park/Turn Lamps Factory Vehicle Harness BLK RED Vehicle Battery Cable BAT -Port Module Factory Vehicle Harness Lit. No. 944, Rev. 0 5 January 5, 07
PRODIGY H,A,Q&L CENTER ASSEMBLY 57800 Headlamp Kit 8 5 6 7 4 8800 Headlamp Kit H9/H (Pair) Item Part Qty Description Item Part Qty Description 880 Headlamp Service Kit H9/H PS 8807 Harness Service Kit H9/H ns 880 Headlamp Service Kit H9/H DS Item 880/880 Headlamp Service Kit H9/H PS/DS 880 Rear Cover Kit H9/H PS 6 88 H Headlamp Bulb Service Kit ns 88 Rear Cover Kit H9/H DS 7 8809 H9 Headlamp Bulb Service Kit 4 8804 Mounting Hardware Kit H9/H 8 8808 Cover Screws Service Kit H9/H 5 Park/Turn Bulb (Trade No. 457NAK) (pkg of 4) PS = Passenger's Side ns = not shown DS = Driver's Side Lit. No. 944, Rev. 0 6 January 5, 07
Western Products PO Box 4508 Milwaukee, WI 54 958 www.westernplows.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 07 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: CONTRACTOR GRADE, PRODIGY, ULTRAFINISH, UltraMount, UltraMount, WESTERN. Printed in U.S.A. Lit. No. 944, Rev. 0 8 January 5, 07