H Webasto Comft Air-Conditioning Control Installation Documentation VW / Skoda / Seat Validity Manufacturer Model Type Model year EG BE No. / ABE VW Golf VII AU From model year 03 e * 007 / 46 * 063 *... VW Golf VII Variant AUV From model year 03 e * 007 / 46 * 067 *... VW Sptsvan AUV From model year 04 e * 007 / 46 * 067 *... VW Passat 3C / 3G From model year 05 e * 00 / 6 * 0307 *... VW Tiguan 5N From model year 06 e * 00 / 6 * 0450 *... Skoda Octavia 5E From model year 03 e * 007 / 46 * 043 *... Skoda Superb 3T / 3V From model year 05 e * 00 / 6 * 036 *... Skoda Kodiaq NS From model year 07 e8 * 007 / 46 * 049 *... Seat Leon 5F From model year 03 e9 * 007 / 46 * 0094 *... Seat Ateca 5FP From model year 06 e9 * 007 / 46 * 6394 *... Left-h drive vehicle Verified equipment variants: Climatronic Passenger compartment moniting (can be switched off in case of Golf) Not verified: Passenger compartment moniting (Passat, Tiguan, Superb, Octavia, Kodiaq, Leon, Ateca) Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE
Table of Contents Validity Necessary Components Infmation on Validity Infmation on Operating Installation Instructions 3 Infmation on Validity 4 Technical Infmation 4 Explanaty Notes on Document 4 Preliminary Wk 5 Electrical System 5 Preparing Electrical System 6 Air-Conditioning Control 9 Final Wk Determining the Version f A/C Control Operating Instructions Version 3 Operating instructions Version 4 Necessary Components Description Additional kit Webasto Comft A/C control f VW / Skoda / Seat Order No.: 350B Infmation on Validity This installation documentation applies only in combination with: Description Order No.: Installation kit f VW Golf VII / Sptsvan petrol diesel 03 3908_ Installation documentation f VW Golf VII / Sptsvan petrol diesel 03 3909_ Installation kit f VW Passat petrol diesel 05 3379_ Installation documentation f VW Passat petrol diesel 05 3379_ Installation kit f VW Tiguan petrol diesel 06 3534_ Installation documentation f VW Tiguan petrol diesel 06 3535_ Installation kit f Skoda Octavia petrol diesel 03 39885_ Installation documentation f Skoda Octavia petrol diesel 03 39886_ Installation kit f Skoda Superb petrol diesel 05 346_ Installation documentation f Skoda Superb petrol diesel 05 347_ Installation kit f Seat Leon petrol diesel 03 39063_ Installation documentation Seat Leon petrol diesel 03 39064_ Installation kit f Seat Ateca petrol diesel 06 3556_ Installation documentation f Ateca petrol diesel 06 3557_ Delivery scope f Skoda Kodiaq petrol 07 35804_ Delivery scope f Skoda Kodiaq diesel 07 35774_ Installation documentation f Skoda Kodiaq petrol diesel 07 35775 Delivery scope f VW / Skoda / Seat MQB A/B petrol 03 3508_ Delivery scope f VW / Skoda / Seat MQB A/B diesel 03 3506_ Installation documentation f VW Golf-Sptsvan / Passat / Skoda Superb petrol diesel 03 3533_ Installation documentation f Skoda Octavia / Seat Leon petrol diesel 03 3536_ Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE
Infmation on Operating Installation Instructions Imptant infmation (not complete). Installation repair The improper installation repair of Webasto heating cooling systems can cause fire the leakage of deadly carbon monoxide, leading to serious injury death. To install repair Webasto heating cooling systems you need to have completed a special company training course have the appropriate technical documentation, special tools special equipment. Installation repair may ONLY be carried out by persons trained certified in a Webasto training course. NEVER try to install repair Webasto heating cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills you do not have the technical documentation, tools equipment available to ensure that you can complete the installation repair wk properly. Only use genuine Webasto parts. See the Webasto air water heaters accessies catalogue f this purpose.. Operation To ensure safe operation, we recommend having the heater checked every two years by an authised Webasto dealer, especially when used over a long period / under extreme environmental conditions. Do not operate the heater in closed rooms due to the danger of poisoning suffocation. Always switch off the heater befe refuelling. The heater may only be used with the prescribed fuel diesel (DIN EN 590) petrol (DIN EN 8). The heater may not be cleaned with a high-pressure cleaner..3 Please note ALWAYS follow all Webasto installation operating instructions observe all warnings. To become familiar with underst all functions properties of the heater, the operating instructions must be read carefully observed at all times. F proper, safe installation repair wk, the installation instructions with all warnings safety infmation must be carefully read observed at all times. Please always contact a wkshop authised by Webasto f all installation repair wk. Imptant Webasto shall assume no liability f defects, damage injuries resulting from a failure to observe the installation, repair operating instructions of the infmation contained in them. This liability exclusion particularly applies to improper installations repairs, installations repairs by untrained persons in the case of a failure to use genuine spare parts. The liability due to culpable disregard to life, limb health due to damage injuries caused by a wilful reckless breach of duty remain unaffected, as does the obligaty product liability. Installation should be carried out accding to the general, stard rules of technology. Unless specified otherwise, fasten hoses, lines wiring harnesses to iginal vehicle lines wiring harnesses using cable ties. Insulate loose wire ends tie back. Connects on electronic components must audibly snap into place during assembly. Sharp edges should be fitted with rub protection. Spray unfinished body areas, e.g. drilled holes, with anti-crosion wax (Tectyl 00K). Observe the instructions guidelines of the respective vehicle manufacturer f demounting mounting vehicle specific components! The initial startup is to be executed with the Webasto Thermo Test Diagnosis. When installing a programmable control module (e.g. a PWM Gateway), the cresponding settings must be checked adjusted. Statuty regulations governing installation Guidelines Thermo Top Evo Heating Directive ECE R E 00 058 EMC Directive ECE R0 E 04 567 Note The regulations of these guidelines are binding in the scope of the Directive 70/56/EEC / 007/46/EC (f new vehicle models from 9/04/009) should also be observed in countries in which there are no special regulations. Imptant Failure to follow the installation instructions will result in the invalidation of the type approval f the heater therefe invalidation of the general homologation of the vehicle. Note. Excerpt from ECE regulation (heating system) paragraph 5 f the installation of the heater Beginning of excerpt. ANNEX VII REQUIREMENTS FOR COMBUSTION HEATERS AND THEIR INSTALLATION. GENERAL REQUIREMENTS.7.. A clearly visible tell-tale in the operat's field of view shall infm when the combustion heater is switched on off.. VEHICLE INSTALLATION REQUIREMENTS.. Scope... Subject to paragraph... combustion heaters shall be installed accding to the requirements of this Annex.... Vehicles of categy O having liquid fuel heaters are deemed to comply with the requirements of this Annex... Positioning of heater... Body sections any other components in the vicinity of the heater must be protected from excessive heat the possibility of fuel oil contamination.... The combustion heater shall not constitute a risk of fire, even in the case of overheating. This requirement shall be deemed to be fulfilled if the installation ensures an adequate distance to all parts suitable ventilation, by the use of fire resistant materials by the use of heat shields...3. In the case of M M3 vehicles, the heater must not be positioned in the passenger compartment. However, an installation in an effectively sealed envelope which also complies with the conditions in paragraph.. may be used...4. The label referred to in paragraph.4 a duplicate, must be positioned so that it can be easily read when the heater is installed in the vehicle...5. Every reasonable precaution should be taken in positioning the heater to minimise the risk of injury damage to personal property..3. Fuel supply.3.. The fuel filler must not be situated in the passenger compartment must be provided with an effective cap to prevent fuel spillage..3.. In the case of liquid fuel heaters, where a supply separate to that of the vehicle is provided, the type of fuel its filler point must be clearly labelled..3.3. A notice, indicating that the heater must be shut down befe refuelling, must be affixed to the fuelling point. In addition a suitable instruction must be included in the manufacturer's operating manual..4. Exhaust system.4.. The exhaust outlet must be located so as to prevent emissions from entering the vehicle through ventilats, heated air inlets opening windows..5. Combustion air inlet.5.. The air f the combustion chamber of the heater must not be drawn from the passenger compartment of the vehicle..5.. The air inlet must be so positioned guarded that blocking by rubbish luggage is unlikely..6. Heating air inlet.6.. The heating air supply may be fresh recirculated air must be drawn from a clean area not likely to be contaminated by exhaust fumes emitted either by the propulsion engine, the combustion heater any other vehicle source..6.. The inlet duct must be protected by mesh other suitable means..7. Heating air outlet.7.. Any ducting used to route the hot air through the vehicle must be so positioned protected that no injury damage could be caused if it were to be touched..7.. The air outlet must be so positioned guarded that blocking by rubbish luggage is unlikely. End of excerpt. In multilingual versions the German language is binding. The heater is licensed in accdance with paragraph 9, section 3, No. b of the StV- ZO (German Road Traffic Licensing Authity). Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE 3
Infmation on Validity This installation documentation applies to VW / Skoda / Seat petrol diesel vehicles - f validity, see page - assuming technical modifications to the vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version equipment, modifications may be necessary during installation with respect to this installation documentation. Vehicle engine types, equipment variants other specifications not listed in this installation documentation have not been tested. However, installation accding to this installation documentation may be possible. Technical Infmation Special Tools Automatic wire stripper, 0. - 6mm² Crimping pliers f cable lug / tab connect, 0.5-6mm² Tque wrench f.0-0 Nm Webasto Thermo Test Diagnosis with current software Dimensions All dimensions are in mm. Tightening tque values Tighten bolt connections in accdance with manufacturer's instructions in accdance with state-of-the-arttechnology. Explanaty Notes on Document You will find an identification mark on the outside top right cner of the page in question to provide you with a quick overview of the individual wking steps. Mechanics Electrics Software Special features are highlighted using the following symbols: Specific risk of damage to components. Reference to the manufacturer's vehicle-specific documents. F Specific risk due to electrical voltage. Reference to specific installation instructions of Webasto components (demonstrated with the example of the FuelFix). F Specific risk of fire explosion. Reference to general installation instructions of Webasto components. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle the viewing angle. Tightening tque accding to the manufacturer's vehicle-specific documents. Nm! Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE 4
Preliminary Wk Vehicle Disconnect the battery. Remove the instrument panel trim on the driver's side. Remove the lateral centre tunnel trim on the right (VW Passat Skoda Octavia). Remove the lateral centre tunnel trim on the left. Remove the lateral instrument panel trim on the driver's side. Remove the stage compartment under the instrument panel light switch on the driver's side. Remove the A/C control panel. Electrical System K -. Wiring harness routing diagram -. Legend:. - VW Passat. - VW Golf VII / Seat Ateca / Skoda Octavia / Skoda Superb / Skoda Kodiaq Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE 5
.. Preparing Electrical System. CCL Gateway VW Passat. CCL Gateway VW GolfVII / Seat Ateca / Skoda Octavia / Skoda Superb / Skoda Kodiaq Engine compartment fuse holder, except f Kodiaq 3 Engine compartment fuse holder, Kodiaq K Installation overview 3 Replace passenger compartment 30A main fuse F 3 with A fuse. K 0A heater fuse F 3 Preparing engine compartment fuses Wire sections retain their numbering in the entire document. br rt/sw rt 4² gn/ws 0,75² 33 35 3 34 Produce all following electrical connections as shown in the wiring diagram. 3 33 34 35 Red (rt) wire of heater wiring harness/ F Brown (br) wire of heater wiring harness/ earth 3 Green/white (gn/ws) wire of heater wiring harness/ X/5 Red/black (rt/sw) wire of heater wiring harness/ X0 Assigning wires 3 Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE 6
L 3 L 30 H LIN 5 DO H vi gr 3 4 CCL sw ws View of CCL- Gateway wiring harness/ assignment of wires to be used L.8 30 H.8 3 LIN 5 L.8 DO H.8 gn/ws rt br 8 9 0 4 Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE 7
WV Golf VII, Skoda Octavia, Skoda Superb, Skoda Kodiaq, Seat Ateca M5x6 bolt, large diameter washer [x], iginal vehicle hole, nut CCL Gateway socket X = Installing CCL Gateway socket X 5 CCL Gateway Installing CCL Gateway 6 VW Passat CCL Gateway M5x6 bolt, large diameter washer [x], iginal vehicle hole, nut 3 CCL Gateway socket Installing CCL Gateway 3 7 VW Golf VII Sptsvan / VW Tiguan / Seat Leon M5x6 bolt, large diameter washer [x], iginal vehicle hole, nut CCL Gateway 3 CCL Gateway socket Installing CCL Gateway 3 8 Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE 8
Air-Conditioning Control F rt 6² F Webasto HG VW CAN_L CAN_H /br 0,35² 30 5 System wiring diagram br rt 4² rt/sw 33 3 35 34 gn/ws 0,75² X0 /gn gr 4 br 0 rt 9 8 gn/ws L H L CCL H vi ws sw 3 /br 0,35² /gn br 4² 6 5 T0d J55 3 Webasto components Vehicle components Colours symbols HG TT-Evo heater J55 A/C control panel rt red F 0A fuse T0d 0-pin connect J55 sw black F A fuse gn green X0 4-pin socket of heater ws white control br brown CCL CCL- Gateway gr grey F 0A fuse vi violet ange Legend X Cutting point Wiring colours may vary. Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE 9
All vehicles vi 3 sw Connecting wires in passenger compartment gr 4 ws CCL L.8 30 H.8 3 LIN 5 34 35 3 33 gn/ws 0,75² rt/sw rt 4² br 8 9 0 gn/ws rt br L.8 DO H.8 9 Connect T0d of A/C control panel A/C control panel J55 Detaching connect T0d of A/C control panel 0 Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE 0
5 Orange/green (/gn) wire of connect T0d / pin 5 Connect T0d of A/C control panel 3 Pin 5 of connect T0d 4 Pin 6 of connect T0d 5 Orange/brown (/br) wire of connect T0d/Pin 6 View of connect T0d, A/C control panel 4 3 4 4 3 3 Orange/brown (/br) wire of CAN Low Orange/green (/gn) wire of CAN High 3 Orange/green (/gn) wire of connect T0d/Pin 5 4 Orange/brown (/br) wire of connect T0d/Pin 6 Black (sw) wire of H from CCL Gateway wiring harness White (ws) wire of L from CCL Gateway wiring harness 3 Violet (vi) wire of H from CCL Gateway wiring harness 4 Grey (gr) wire of L from CCL Gateway wiring harness Connecting A/C control panel Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE
Final Wk Warning: Final wk is not carried out until the installation of the heater in the vehicle has been completed. Check all electrical connections f firm seating. Insulate tie back loose lines. K Determining the Version f A/C Control Befe parking the vehicle, set the display settings of the A/C control panel as follows:. Turn on manual mode in A/C control panel (button Auto is not pressed).. Turn on parking heater. 3. Check the display values one minute after the automatic passenger compartment fan is activated. When the following values are shown on the display of the A/C control panel: Temperature 6 C Fan level 3 Air outlet towards the windscreen then no settings on the A/C control panel are necessary f the parking heating mode. The operating instructions: Operating instructions Version must be given to the end customer. Make settings on the A/C control panel accding to the Operating Instructions Version. If, on the grounds of technical differences between different vehicle models equipment variants, these values are not displayed, then the operating instructions: Operating Instructions Version must be given to the end customer. Make settings on the A/C control panel accding to the Operating Instructions Version. Webasto Thermo & Comft SE Postfach 40 899 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com Ident. No.: 3503F_EN Status: 0.08.07 Webasto Thermo & Comft SE
Operating Instructions Version Please remove page add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: F a driving time of approx. 0 min. (in one direction), we recommend not exceeding a switch-on time of 0 min. Passenger compartment moniting, if installed, must be deactivated in addition to the vehicle settings f the heating operation. F instructions on deactivation, please refer to the operating instructions of the vehicle. Note: No additional settings are necessary f the vehicle's A/C control panel. All necessary presettings like the fan speed, temperature flap positioning will be automatically set. Except f Kodiaq A A/C control heater control fuse F 0A heater fuse F Engine compartment fuses 3 Kodiaq 0A heater fuse F A A/C control heater control fuse F Engine compartment fuses 4
Operating instructions Version Please remove page add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: F a driving time of approx. 0 min. (in one direction), we recommend not exceeding a switch-on time of 0 min. Passenger compartment moniting, if installed, must be deactivated in addition to the vehicle settings f the heating operation. F instructions on deactivation, please refer to the operating instructions of the vehicle. Note: Befe parking the vehicle, the following settings f the A/C control panel are necessary: Automatic mode (button Auto is pressed). All necessary presettings like the fan speed, temperature flap positioning will be automatically set. A A/C control heater control fuse F 0A heater fuse F Engine compartment fuses 5 Kodiaq 0A heater fuse F A A/C control heater control fuse F Engine compartment fuses 6