MODEL GLC PARTS MANUAL REV.1.02A

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Transcription:

Owner s Manual Keep with machine for reference MODEL GLC PARTS MANUAL REV.1.02A CMA DISHMACHINES 12700 KNOTT AVENUE GARDEN GROVE, CALIFORNIA 92841 800-854-6417 FAX 714-8 95-2 141 MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 1

TABLE OF CONTENTS MODEL GL-C 1. PARTS MANUAL...4 1.1. INITIAL PARTS KIT P/N 1100.47... 4 1.2. EXPLODED VIEW DRAWINGS... 5 6.2.1. Main Assembly... 5 6.2.2. Conveyor Wheel / Curtain... 6 6.2.3. Conveyor Shut-Off Rod Assembly... 7 6.2.4. Control Box Assembly... 8 6.2.5. Soap Tank Assembly... 9 6.2.6. Water Inlet Plumbing... 10 6.2.7. Sanitizer Plumbing Component Hardware... 11 6.2.8. Vacuum Breaker and Hardware... 12 6.2.9. GL-C Wash Pump Assembly... 13 6.2.10 Conveyor Drive Assembly... 14 6.2.11 GL-C Waste Collector Assy. P/N 16565.00... 14 6.2.12 Unique Parts for GLC Tall (Effective 06/27/07)... 16 MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 2 Page

... 16 MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 3 Page

1. Parts Manual 1.1. Initial Parts Kit p/n 1100.47 P/N DESCRIPTION Qty *00120.00 Thermometer (Bi Metal) 1 00201.47 Wash Pump 1 00308.47 Spray Arm End Plug 3 00421.47 Conveyor Rocker Switch 1 00472.47 GL-C Conveyor Shut Off Switch 1 00490.47 Wash Pump Capacitor 1 *00631.05 Ice Cube Relay 220V, 12A 1 00631.47 Ice Cube Relay 220V, 20A 1 00715.47 3/8 Check Valve 1 00810.47 GL-C Drive Motor 208-240V 1 00811.47 Drive Motor Spring 1 00815.00 GL-C Peri Pump Complete 1 00820.00 GL-C Peri Pump Circuit Board 1 00821.00 GL-C Transformer 1 00839.00 Squeeze Tube w/conn. 3 00899.01 Cleaning Drill 1 00899.02 Cleaning Brush 1 03470.47 Power on-off/ Flush Switch 1 *03475.00 Primer Switch - Push Button 1 *03623.00 1/2 Vac Breaker Repair Kit Watts 1 13415.47 GL-C 3kW Heater 1 *13417.89 Heater Thermostat (EGO) 1 13418.47 GL-C Auto-Fill Timer 1 *13605.00 Pressure Gauge 1 13703.47 GL-C Curtain Full Size 1 13703.57 GL-C Curtain Half Size 1 41015.70 Solenoid Valve 3/8" 220V 1 NOTE: Important! CMA recommends that the initial parts kit be purchased immediately and kept on hand as a back up supply of critical parts in the event your machine should require emergency service. All the parts included in this kit are unique to the GL-C glasswasher (except those with *). MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 4

1.2. Exploded View Drawings 6.2.1. Main Assembly 1 2 05004.00 Upper Spray Base Inlet Tube 20 1 16506.00 Door Assy. 2 2 14754.10 Grommet 21 2 00940.50 Screw, 10-32 x 3/8 3 4 03101.47 Clamp #6 22 1 16502.60 Front Pillar (Right Hand) 4 1 03106.47 Braided Hose 3/8 23 4 01146.00 Leg 6-1/2 - Thread 5 2 14755.00 Wash Arm 24 1 16531.00 Base 6 1 14752.00 Upper Spray Base 25 1 00421.47 Conveyor Rocker Switch 7 1 00924.00 Washer,1/4 26 1 16514.50 Conveyor Switch Box 8 1 00910.00 Bolt, 1/4-20 x 1 1/2" 27 4 00438.00 Snap Bushing Universal 875-11 9 4 00940.60 Screw, 10-32 x 3/8 28 1 16502.00 Side Panel Wrap 10 1 14756.00 Lower Spray Base Inlet Tube 29 1 16530.00 Wash Tank 11 4 14752.10 Spray Base O Ring 30 4 00940.60 Screw, 10-32 x 3/8 12 2 14755.00 Wash Arm 31 1 16510.50 Vacuum Breaker Access Cover 13 2 14754.00 Rinse Arm 32 1 16513.00 Top Panel 14 6 00308.47 Spray Arm End Plug 33 1 16571.20 Deflector Screen (Rinse) 15 1 16502.50 Face Trim 34 1 16571.00 Drain Deflector (Wash) 16 1 00812.47 Magnetic Door Catch 35 1 14753.00 Lower Spray Base 17 1 00535.30 Door Handle 36 1 00941.00 10-32 X 5/8 Panhead Screw 18 2 00536.00 Screw, 10-24 x 3/8 37 1 00421.45 GL-C Switch Bumper 19 1 16502.65 Front Pillar (Left Hand) 38 1 16530.50 Tank Support Bracket * 39 1 00860.01 GL-C Moisture Pad 10 x 23 * *Not shown. 40 1 00860.02 GL-C Moisture Pad 3 x 23 * 41 1 00860.03 GL-C Moisture Pad 10 x 12 * MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 5

6.2.2. Conveyor Wheel / Curtain 1 1 16505.00 Curtain Support 7 1 16550.50 Tray- Left 1A 1 16505.30 Curtain Support-Small 8 1 00825.00 Plexiglass Divider 2 1 13703.47 GL-C Curtain 9 1 16551.00 Conveyor Hub 2A 1 13703.57 GL-C Half Curtain 10 1 14750.00 Conveyor Turntable 3 1 16505.10 Curtain Clamp 11 4 14750.10 Turntable Glide Block 3A 1 16505.40 Curtain Clamp-Small 12 2 00940.60 Screw, 10-32 x 3/8 4 8 00927.00 Nut, 8-32 13 1 00905.00 1/4-20 X 1/2 Trusshead Bolt 5 8 00911.50 Screw, 8-32 x 3/8 14 1 00912.00 1/4-20 Nylon Lock Nut 6 1 16550.00 Tray- Right 15 1 00825.10 Plexi Glass Divider Bracket MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 6

6.2.3. Conveyor Shut-Off Rod Assembly 16 2 00940.50 Truss Head Screw 10-32 x 3/8 17 1 16520.00 Conveyor Shut-off Rod 18 1 16521.00 Activator 19 1 00935.00 Socket Set Screw, 1/4-20 x 1/4 20 1 16514.30 Nut Plate 21 1 00472.47 Conveyor Shut Off Switch 22 1 00438.00 Snap Bushing Universal 875-11 23 2 04806.00 #10 Brass Washer 24 2 01001.00 Pan Head Screw 6-32 x 1" 25 1 16514.00 Conveyor Shut Off Switch Brack. 26 2 03814.10 10-32 Lock Star Washer MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 7

6.2.4. Control Box Assembly 1 1 16503.00 GL-C Control Box 14 1 00818.00 GL-C Peri Pump Cover 2 1 00470.10 Toggle Switch Rubber Boot 15 1 16515.00 GL-C Peri Pump Panel 3 3 13417.89 Heater Thermostat (EGO) 16 1 00816.00 GL-C Peri Pump Gear Motor 4 1 13418.47 Auto- Fill Timer 17 1 03470.47 Power on-off/ Flush Switch 5 1 15520.00 Power Block 12 Position 18 4 00438.00 Snap Bushing Universal 875-11 6 3 03475.00 Primer Switch - Push Button 19 3 00839.00 GLC Squeeze Tube w/ conn. 7 3 00820.00 GL-C Peri Pump Circuit Board 20 3 03826.47 4-40x3/16 Pan Head Screw 8 1 16504.00 GL-C Control Box Lid 21 3 00820.06 Circuit Board Stand off 9 1 00631.47 Ice Cube Relay 220V, 20A 22 3 00820.07 Circuit Board Stand off Cap 10 2 00631.05 Ice Cube Relay 220V,12A 23 9 00820.10 Circuit Board Spacer Large * 11 1 00490.47 Wash Pump Capacitor 24 3 00820.20 Circuit Board Connector * 12 1 00821.00 GL-C Transformer 25 9 00821.11 Circuit Board Spacer Small * 13 1 00815.00 GL-C Peri Pump Complete *Not shown MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 8

6.2.5. Soap Tank Assembly 1 1 03101.49 Hose Clamp #24 12 1 13463.00 Liquid Level Switch 2 1 03106.40 Ribbed Drain Hose 1 1/2" ID 13 1 16545.50 Overflow Drain Tube 3 1 03101.00 Hose Clamp # 16 1" 14 1 00120.00 Thermometer Bi Metal 4 1 03108.60 Transfer Hose 1" Reinforced 15 1 13415.47 3KW Screw Plug Heater 5 1 03106.45 Braided Hose 1/2" 16 1 13417.89 Heater Thermostat (EGO) 6 1 03101.47 Hose Clamp #6 17 2 00940.50 10-32 X 3/8 Truss Head Screw 7 1 05012.00 1/2 Cu Ref Tubing (Per Foot) 18 1 16522.00 Access Cover 8 1 16541.00 Soap tank 19 1 16579.20 Drain Screen 9 1 16544.00 Soap tank Screen 20 1 16579.00 Drain Pan 10 1 16543.00 Soap tank Rear Cover 21 2 00906.00 1/4-20 X 1/2" Hexhead Bolt 11 1 16542.00 Soap tank Cover 22 1 40116.00 1/4 Comp X 1/4 MIP Ftg (not shown) MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 9

6.2.6. Water Inlet Plumbing REQ D P/N DESCRIPTION REQ D P/N DESCRIPTION 1 2 41015.70 Solenoid Valve 3/8 220V 5 1 41014.49 GL-C 3/8" Ball Valve 1A 2 41015.77 Flow Washer 6 2 40012.10 GL-C 1/2 Barb x 3/8 MIP Elbow 1B 2 N/A 3/8" Solenoid Valve Repair Kit 7 2 03101.47 Hose Clamp #6 1C 2 N/A 3/8" Solenoid Valve Cover 8 1 03106.45 Braided Hose 1/2" 1D 2 41015.75 3/8" Solenoid Valve Coil 9 1 40016.00 Brass Cap 2 3 40010.00 GL-C 3/8 MPT Tee 10 1 16525.00 Inlet Plumbing Clamp 3 2 40017.00 GL-C 1/2 x 3/8 FPT Reducer 11 2 00914.10 1/4-20 x 5/8 Hexhead Bolt 4 1 00715.47 GL-C 3/8" Check Valve MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 10

6.2.7. Sanitizer Plumbing Component Hardware 1 1 00120.00 Thermometer 9 1 03106.45 1/2" I.D. Braided Hose 2 2 40011.00 3/8" FPT Cross Connector 10 1 03106.47 3/8" I.D. Braided Hose 3 1 40012.00 3/8" MPT x 1/2" 90 Hose Barb 11 1 00434.49 1/2 x 1/2 x 3/8" Tee 4 1 00826.00 Dual Inlet Chemical Injector 12 5 03101.47 7/16" Gear Clamp 5 1 00425.51 Chemical Tubing Blue 13 1 13699.47 Mixing Chamber 5A 1 00425.54 Chemical Tubing White 14 1 41014.47 1/4 MxF Mini Ball Valve 6 1 16526.00 Gauge Bracket 15 1 13605.00 0-30 PSI Pressure Gauge 7 2 00924.00 Lock Washer, 1/4 16 1 40015.00 3/8 x 1/4" Reducer Bushing 8 2 00912.00 Nut, 1/4-20 MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 11

6.2.8. Vacuum Breaker and Hardware 1 1 03624.00 1/2" Vacuum Breaker 2 1 40014.00 1/2" MPT x 1/2" Hose Barb 1A 2 00421.51 6-32 x 1/4 SS Panhead Screw 3 2 03101.47 7/16" Clamp 1B 1 00739.50 Vacuum Breaker Cap 4 1 03106.45 1/2" I.D. Braided Hose 1C 1 03624.25 1/2 Vacuum Breaker Bonnet 5 1 16510.00 Vacuum Breaker Plumb Support 1D 1 03623.00 1/2 Vacuum Breaker Repair Kit 6 1 40013.00 GL-C 1/2 Barb x 1/2 MPT 90deg MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 12

6.2.9. GL-C Wash Pump Assembly 1 1 03106.45 1/2" Braided Hose 7 1 00924.50 1/4" SS Washer x 3/4" OD 2 2 03101.47 Hose Clamp #6 8 1 16570.75 Wash Pump Platform 3 1 00434.47 Pump Hose Adapter 9 4 00911.50 8-32 X 3/8 Pan Head Screw 4 1 03101.00 Hose Clamp #16 10 1 00201.47 Wash Pump 5 1 03108.60 Transfer Hose 1" Reinforced 11 1 03106.47 3/8" Braided Hose 6 2 00914.10 1/4-20 X 5/8 Hexhead Bolt MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 13

6.2.10 Conveyor Drive Assembly 6.2.11 GL-C Waste Collector Assy. P/N 16565.00 1 1 14751.00 Drive Gear 5 1 00438.00 Snap Bushing Universal 875-11 2 1 00104.83 VA Drain Motor Shaft Gasket 6 4 00940.50 Screw, 10-32 x 3/8 3 1 16570.50 Drive Motor Housing 7 1 00810.47 Drive Motor 4 1 00811.47 Extension Spring 8 1 16570.60 Drive Motor Housing Cover MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 14

1 1 16562.00 GL-C Waste Collector Screen 2 1 16560.00 GL-C Waste Collector Tray 3 1 06231.47 GL-C Label 4 1 03106.51 Clear Vinyl Tubing 1/2 ID x 3/4 OD 5 1 00899.01 Cleaning Drill not shown 6 1 00899.02 Cleaning Brush not shown MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 15

6.2.12 Unique Parts for GLC Tall (Effective 06/27/07) REQ D P/N DESCRIPTION REQ D P/N DESCRIPTION 1 1 16431.00 Base Assy 2 taller 6 1 13703.53 Half Curtain 2 longer 2 1 16430.00 Wash Tank Assy 2 taller 7 1 16402.65 Front Pillar (Left Hand) 2 taller 3 1 16402.00 Side Panel Wrap 2 taller 8 1 16402.60 Front Pillar (Right Hand) 2 taller 4 1 16406.00 Door Assy. 2 taller 9 1 16410.00 Vacuum Breaker Support 2 taller 5 1 13703.43 Curtain 2 longer 10 1 16451.00 Conveyor Hub 2 taller MODEL GL-C Parts MANUAL Rev. 1.02 6/27/2007 Page 16