To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil.

Repair Parts Sheet 50, 100 & 200 Ton Roll Frame Presses L1163 Rev. B 05/03 To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil. Enerpac recommends that all kit components be installed to insure optimum performance of the repaired unit. Contents Figure 1 - Roller Assembly... 2 Figure 2 - Pump & Cylinder Assembly... 4 Figure 3 - Bolster Assembly... 6 Figure 4 - Cylinder Assembly... 8 Figure 5 - Jack Assembly 50 & 100 Ton... 10 Figure 6 - Jack Assembly 200 Ton... 11

17, 33 23 10, 16 66, 65 D D 38 37 38 36 42 VIEW D-D 1 21 21 E B C E B C 10, 16, 17 3 27 22, 24 26 31 32, 68 30, 29 35 25 34 28 SECTION C-C Frame Roller Assembly SECTION B-B Frame Locking Assembly Figure 1, Roller Assembly 2

Repair Parts List for Figure 1 Item Part Number Part Number Part Number Qty. Description 50 Ton 100 Ton 200 ton 1 DA1310900 CN758900 DA1088900 1 Frame Weldment 3 DA1311900 CW203900 DA1087900 1 Bed Weldment 10 B1005120 B1005120 B1005120 10 3/8-16 Hex Nut Washer-Faced 16 B1045066 B1045066 B1045066 10 (8/100T) 3/8 in. Lock Washer 17 B1087046 B1087046 B1087046 5 (4/200T) Hex Head Capscrew 21 CN722028 CN722028 M57028 4 Square Head Screw 22 B1015123 B1015123 B1015123 4 Jam Nut 23 DA1308634 CN727634 DA1151634 2 Support Channel 24 B1022066 B1022066 B1022066 4 Lock Washer 25 DA1589186 DA1589186 DA1589186 4 Spacer 26 B1046108 B1046108 B1046108 4.8125 Flat Washer 27 CN723107 CN723107 CN723107 4 Bearing 28 B1237046 B1237046 B1237046 4 Capscrew 29 CH940028 CH940028 CH940028 8 (6/200T) Bolt 30 B1007066 B1007066 B1007066 8 (6/200T).625 Lock Washer 31 DA1312900 DA1312900 DA1143900 2 Bearing Angle 32 CST18131 CST18131 CST40251 2 Stainless Steel Threaded Cylinder 33 B1532046 B1532046 5 Hex Head Capscrew 34 DA1590155 DA1590155 DA1590155 4 (8/200T) Bearing 35 B1018120 B1018120 4 (12/200T) Press Rod Nut 36 DA2102885 DA2102885 DA1647885 4 Guard 37 CU397055 CU397055 CU397055 8 Angle Bracket 38 DA1648028 DA1648028 DA1648028 8 Screw 42 DA2705028 DA2705028 DA2705028 8 Sheet Metal Screw 65 HC9306 HC9306 HC9306 1 6 ft. Hose with CH604 Coupler 66 M495017 M495017 M495017 1 Strap 68 B3121 B3121 2 Spher Cont Bolt 3

65, 64 11 THRU 26 A 35, 36, 37 104, 102 70, 69, 68 179, 170, 169, 168, 166, 165, 164, 160, 184, 183, 182, 181, 180 A 38, 39, 40 66, 67 178 174, 173, 172 53 52, 51, 50 58, 57 56, 55, 54 60, 59 49 35, 36, 37 D D 61, 62, 63 44, 45 41, 42, 43 48, 47, 46 38, 39, 40 Note: Apply Locite #242 to item number 48. SECTION A-A Cylinder Mounting Assembly 1, 2, 3 Figure 2, Pump & Cylinder Assembly 4

Repair Parts List for Figure 2 Item Part Number Part Number Part Number Qty. Description 50 Ton 100 Ton 200 ton 1 DA6161900 1 50T Roll Frame Press Assembly 2 DA6163900 100T Roll Frame Press Assembly 3 DA6167900 1 200T Roll Frame Press Assembly 18 CU166900-299 1 DA Cylinder 21 CU484900-299 1 Cylinder Assembly 24 CN312900 1 200T Cylinder Assembly 35 DA2706900 1 Upper Support-Weld 36 CN760900 1 Upper Support-Weld 37 CR16900 1 Upper Support 38 DA2702111 1 Lower Support 39 CN750111 1 Cylinder Bracket 40 CR17111 1 Cylinder Bracket 41 CN817149 2 Tie Rod 42 CR136149 2 Tie Rod 43 CR1149 4 Tie Rod 44 B1055057 2 Spring Pin 45 B1062057 B1062057 2 (4/200T) Spring Straight Pin 46 CN741550 2 Hex Grip 50T 47 CN742550 CN742550 2 (4/200T) Hex 48 CJ999028 CJ999028 CJ999028 2 (4/200T) Set Screw 49 B1136057 B1136057 2 (4/50T) Roll Pin 50 CN998110 4 Spring 51 CB789110 4 Spring Disc 52 CN999110 4 Spring (200T) 53 A8024027 A8024027 A8024027 4 Lock Screw 54 DA2704104 2 Axle 55 CN743104 2 Axle 56 CN821104 2 Axle 57 CN726044 8 E-Ring 58 CN725044 CN725044 8 Retaining Ring 59 CN752107 4 Bearing 60 CN723107 CN723107 4 Bearing 61 DA5255026 DA5255026 DA5255026 1 Blank M/No. Decal-Service 62 DA5117026 DA5117026 DA5117026 1 Warning Decal 63 CD411 CD411 CD411 2 Dust Cap 64 CU799096 CU799096 1 Nipple 65 CJ649096 CJ649096 1 Fitting 66 CB804045 1 200T Saddle 67 B1069028 2.375-16 UNC X 1.00 SHCS 68 GF835 1 Gauge Tons/psi 69 GF871 1 Gauge Tons/psi 70 GF200S 1 Gauge Tons/psi 102 HC9310 HC9310 HC9310 2 10 ft. hose with CH/604 Coupler 104 CF378017 CF378017 CF378017 1 Strap 160 B1001120 B1001120 B1001120 4 Nut 164 B1005046 B1005046 B1005046 4 Screw 165 B1001066 B1001066 B1001066 4.25 Lock Washer 166 B1019108 B1019108 B1019108 4 Standard Washer 168 B1005120 B1005120 B1005120 2 3/8-16 Hex Nut Washer-Faced 169 B1003066 B1003066 B1003066 2.38 Lock Washer 170 B1073046 B1073046 B1073046 2 Hex Head Cap Screw 172 B1201046 B1201046 B1201046 2 Bolt 173 B1007066 B1007066 B1007066 2.625 Lock Washer 174 B1013120 B1013120 B1013120 2 Hex Nut 178 DA6101111 DA6101111 DA6101111 1 Mounting Bracket 179 DA6116558 DA6116558 DA6116558 4 L-Bolt 180 DA3772028 DA3772028 DA3772028 4 Screw 181 B1047046 B1047046 B1047046 4 Cap Screw 182 B1002066 B1002066 B1002066 4 Lock Washer 183 B1003120 B1003120 B1003120 2 Nut 184 B1039046 B1039046 B1039046 4 Screw 5

60, 59, 57, 56, 30, 29, 20 2 35, 49 50, 51 4 47 48 45 41 5 65 39 40, 20, 19 41, 18 29, 30, 59, 62, 63, 57, 58, 61, 64 52, 17, 16, 15, 10 6 33, 16, 15, 10 52, 20, 54, 55 14 13 12 7 8 8 11 6 9 4, 46 Figure 3, Bolster Assembly 6

Repair Parts List for Figure 3 Item Part Number Part Number Part Number Qty. Description 50 Ton 100 Ton 200 ton 2 CA726900 CA737900 CF422900 1 Bolster Assembly 4 CL537026 CL537026 CL537026 4 (2/50T) Decal 5 CR200026 CR200026 CR200026 2 Decal 6 FZ2035 FZ2035 FZ2035 2 Elbow 7 DA1304268 CN746286 DA1134268 1 Tube Assembly 8 CN773096 CN773096 CN773096 2 Elbow 9 DA1305268 CN747268 DA1135268 1 Tube Assembly 10 B1005120 B1005120 B1005120 10 3/8-16 Hex Nut 11 DA1306268 CN744268 DA1133268 1 Tube Assembly 12 DA1307268 CN745268 DA1132268 1 Tube Assembly 13 C653291 C653291 C653291 1 Fitting 14 DA1677900 DA1677900 DA1677900 1 Orifice Assembly 15 CU595038 CU595038 2 Bolt Adaptor 16 B1045066 B1045066 B1045066 10 (8/100T) 3/8" Lock Washer 17 B1087046 B1087046 B1087046 5 (4/100T) Hex Head Capscrew 18 DA11433900 DA11433900 DA11433900 1 Hand Pump Assembly 19 B1005046 B1005046 B1005046 2 Screw 20 B1001066 B1001066 B1001066 2 (4/200T).25 Lock Washer 29 CH940028 CH940028 CH940028 8 (6/200T) Bolt 30 B1007066 B1007066 B1007066 8 (6/200T).625 Lock Washer 33 B1532046 B1532046 5 (4/100T) Hex Head Capscrew 35 B1018120 B1018120 4 Press Rod Nut 40 B1092108 B1092108 B1092108 2 Washer 41 DA5255026 DA5255026 DA5255026 2 (1/50T) Blank M/No. Decal-Service 45 DA3960026 DA3961026 DA3963026 2 (1/100T) Decal Capacity 46 CL543026 2 Decal 47 CU464900 CU465900 CU466900 2 Bolster Pin Assembly 48 CF525061 B1135903 CF525061 2 Clinch Pin 49 CR244061 CR283061 2 Pin 50 CR281281 DA3236900 CF490107 4 Roller 51 CN725044 CN725044 4 Retaining Ring 52 B1093046 2 Hex Head Capscrew 54 CR626028 2 Spotweld Screw 55 B1001123 6 Nut 56 DA1259900 DA1259900 DA1123900 1 Jack Assembly 57 DA1128111 DA1128111 DA1128111 2 (1/200T) Mounting Bracket 58 CH272026 CH272026 CH272026 1 Caution Decal 59 B1013120 B1013120 B1013120 4 (2/200T) Hex Nut 60 B1025046 B1025046 B1025046 2 Hex Head Capscrew 61 P51 P51 P51 1 Hand Pump 62 B1047046 B1047046 B1047046 4 Cap Screw 63 B1002066 B1002066 B1002066 4 Lock Washer 64 B1003123 B1003123 B1003123 4 Jam Nut 65 HC9306 HC9306 HC9306 1 6 ft. hose w/ CH604 Coupler 7

102 103 24 108 77 73 107 78 76 108 74 72 40 64 75 200 TON 70, 69, 68 102, 103, 104 165, 164, 162, 160, 159 171, 170, 169, 168, 167, 166 161 174, 173, 172 Figure 4, Cylinder Assembly 8

Repair Parts List for Figure 4 Item Part Number Part Number Part Number Qty. Description 50 Ton 100 Ton 200 ton 24 CN312900 1 Cylinder Assembly. 40 CR17111 1 Cylinder Bracket 64 CU799096 CU799096 1 Nipple 68 GF835 1 Gauge, Tons/psi 69 GF871 1 Gauge, Tons/ps 70 GF200S 1 Gauge, Tons/ps 72 H9202 1 2 ft. Hose 73 V152S 1 Valve Assembly. 74 CJ641291 CJ641291 CJ641291 2 Street Elbow 75 CJ652096 1 Pipe Tee 76 V17 1 Check Valve 77 CU235096 1 45 Street Elbow 78 Y995096 1 Adaptor Union 102 HC9310 HC9310 2 10 ft. hose w/ CH604 Coupler 103 GA3 GA3 1 Gauge Adaptor 104 CF378017 CF378017 1 Strap 107 DA1678020 1 Rubber Cap 108 CJ651096 2 Pipe Nipple 159 B1013046 B1013046 B1013046 2 Screw 160 B1001120 B1001120 B1001120 4 Nut 161 DA6115111 DA6115111 DA6115111 1 Mounting Bracket 162 DA5938028 DA5938028 DA5938028 4 Hi Lo Screw 164 B1005046 B1005046 B1005046 4 Screw 165 B1001066 B1001066 B1001066 4.25 Lock Washer 166 B1019108 B1019108 B1019108 4 Standard Plain Washer 167 M259028 M259028 M259028 2 Screw 168 B1005120 B1005120 B1005120 6 3/8-16 Hex Nut Washer Faced 169 B1003066 B1003066 B1003066 6.38 Lock Washer 170 B1073046 B1073046 B1073046 6 Hex Head Cap Screw 171 CU595038 CU595038 CU595038 2 Bolt Adaptor 172 B1201046 B1201046 B1201046 2 Bolt 173 B1007066 B1007066 B1007066 2.625 Lock Washer 174 B1013120 B1013120 B1013120 2 Hex Nut 9

20 14 21 14 12 22, 23 8 10 9 18 6 11 7 15 1 17 16 19, 24 4 3 2 5 17 Figure 5, Jack Assembly 50 & 100 Ton Repair Parts List for Figure 5, 50 and 100 Ton Item Part Number Qty. Description Item Part Number Qty. Description 1 DA1258030 1 Base 13 CJ290006 1 Plug 2 B1012503 1 O Ring 14 DA255037 2 Gasket 3 B1031562 1 B/U Ring 15 DA254037 2 Gasket 4 DA2078019 1 Gland Nut 16 DA3232066 1 Chain 5 C213167 1 Gasket 17 B1091057 2 Spring Pin 6 CCA819057-1A 1 Spring Pin 18 CB635026 1 Decal 7 F578040 1 Plunger 19 CR400 1 Female Coupler 8 M761562 1 Back Up 20 C644051 1 Piston 9 B1014503 1 O Ring 21 DA5255026 1 Blank M/No. Decal 10 AJ100074 1 Cylinder 22 AJ100020 1 Gasket 11 K996025 1 Reservoir 23 DA2079009 1 Vent Plug 12 K515030 1 Top Cap 24 CD4H 1 Dust Cap 10

13 20 14 12 21, 22 8 18 10 9 11 7 14 1 19, 24 4 2 5 17 6 17 3 16 Figure 6, Jack Assembly 200 Ton Repair Parts List for Figure 5, 50 and 100 Ton Item Part Number Qty. Description Item Part Number Qty. Description 1 DA1144030 1 Base 12 K516020 1 Top Cap 2 B1012503 1 O-ring 13 CF427006 1 Plug 3 B1031562 1 Back-up Ring 14 DA346037 4 Gasket 4 C170055 1 Gland Nut 16 CF439066 1 Chain 5 C213167 1 Gasket 17 B1168057 2 Spring Pin 6 CF433132 1 Yolk 18 CB635026 1 Decal 7 CJ758900 1 Plunger/Piston Sub Assembly 19 CR400 1 Female Coupler 8 B1121564 1 Back-up Ring 20 DA5255026 1 Blank M/No. Decal 9 B1256503 1 O-ring 21 AJ100020 1 Gasket 10 CF431030 1 Cylinder 22 DA2079009 1 Vent Plug 11 CF430025 1 Reservoir 24 CD411 1 Dust Cap 11

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