INSTRUCTIONS, PARTS AND MAINTENANCE MANUAL SPIT TFIRE H5UR50-18MX1 UTILITY AIR WINCH WARNING! Review WINCH OPERATING PRACTICES prior to use. Always operate, inspect and maintain this winch in accordance with American National Standards Institute Safety Code (ANSI B30.7) and any other applicable safety codes and regulations. This winch is only a component of the lifting system, which must be designed by qualified personnel. 14603 CHRISMAN RD, HOUSTON, TEXAS 77039 Phone: (281)999 8665 FAX: 281 999 8666 or (888)726 5438
Warning Tags Corsair Safety Instructions Safety Guidelines Winch Operating Practices 1.0 General Information TABLE OF CONTENTS 1.1 User Responsibility and Safety Precaution 1.2 Introduction 1.2.1 Purpose 1.2.2 Model Number, Serial Number, and Options 1.2.3 Warranty 1.3 Equipment Description 1.3.1 Capabilities and Limitations 1.3.2 Specification and Descriptive Data 2.0 Functional Description 2.1 Major Assembles 2.1.1 Drive Assembles 3.0 Installation Instructions 3.1 Site Selection 3.2 Handling 3.3 Installation Procedures Page 1 of 2 3.3.1 Welding/Bolt Down 3.3.2 Requirements Prior to Start Up
3.4 Installation Checkout 3.4.1 Phase-1 Installation Inspection 3.4.2 Phase-2 Start Up and Preliminary Test 3.5 Cable Installation 3.5.1 Cable Termination on Drum 3.5.2 Spooling Cable onto Drum 4.0 Operating Instructions 4.1 Operator Start Up 4.2 Shutdown 5.0 Preventive Maintenance 5.1 Introduction 5.2 Maintenance Plan 5.2.1 Lubrication Schedule 5.2.2 Cleaning 5.2.3 Cable and Hoses 5.2.4 In Field Load Brake Adjustment Procedure 6.0 Component Removal/Replacement Appendices RAM Winch & Hoist Parts Information Performance Characteristics General Assembly Drawing Drum Guard Drawing Air Schematic Winch Assembly Bill of Material Exploded View Parts Illustration Manual Brake Bill of Material Recommended Spares Air Motor Assembly Illustration Air Motor Parts Listing Double Reduction Wheel Drive Service Manual Page 2 of 2
WINCH OPERATING PRACTICES 1. Read the manufacturer's instructions before operating the winch. 2. Always inspect, test maintain and operate this winch in accordance with American National Standards Institute Safety Standards B30.7. 3. Never Lift a load greater than the rated line pull of the winch. 4. Use the recommended size wire rope for load to be handled. 5. Never use the wire rope as a sling. 6. Always stand clear of the load. 7. Never use the winch for lifting or lowering people, and never stand on a suspended load. Unless winch is designed for personnel handling. 8. Never carry loads over people. 9. Never disengage the clutch with a load applied to the winch. 10. Never engage the clutch with the winch motor running. 11. Always rig the winch properly and carefully, making certain the wire rope is properly anchored to the drum. 12. Before each shift, check the winch for wear or damage. Check the brakes, wire rope, hooks, guides, mounting bolts, etc. Lift a capacity load or a near capacity load a few inches off the floor and check the ability of the braking system to stop and hold the load without excessive drift, if the winch is being used for lifting. 13. Never operate a winch with a twisted, kinked or damaged wire rope. 14. Periodically inspect the winch thoroughly and replace worn or damaged parts. Keep accurate records of all inspections and repairs. 15. Follow the lubrication instructions provided by the manufacturer. 16. Do not attempt to repair the wire rope or hooks. Replace hooks when there is a 15% increase in the throat opening or when there is a 10% bend as shown by inspection records. 17. Keep the rope clean and well lubricated. Replace wire rope that is frayed. 18. Ease the slack out of the wire rope when starting. Do not jerk the winch. 19. If the drum is exposed to personnel walkways, place a guard over the drum. 20. Do not use your hands to guide the rope onto the drum when winding in the wire rope. 21. Be certain there are no objects in the way of the load or hook when operating the winch. 22. Do not use higher air pressure than recommended by the manufacturer. 23. Use compressed air carefully. Be sure the hose couplings are secure, and make certain a safety chain is provided to avoid hose whip if the coupling fails. 24. Wear proper clothing to avoid entanglement in rotating machinery. 25. Be certain the air supply is shut off before performing maintenance on the winch. 26. Properly secure a winch before leaving it unattended. 27. Do not leave a load suspended for any extended period of time. Never leave a suspended load unattended. 28. Do not allow unqualified personnel to operate a winch. 29. Do not operate a winch if you are not physically fit to do so. 30. Do not divert your attention from the load while operating a winch. 31. Be certain the load is properly seated in the saddle of the hook. Do not tip load the hook as this leads to spreading and eventual failure of the hook. 32. Do not force a hook into place by hammering. 33. Never operate a winch beyond the point where less than four wraps of wire rope remain on the drum. 34. Do not use the wire rope as a ground for welding. Do not attach a welding electrode to a winch or sling. 35. Never operate a winch that makes excessive mechanical noise. Report the problem immediately. Post at Operating Station Form 2008
above
403145M
BILL OF MATERIALS LIGHTNING (HUR20), MUSTANG (HUR40), CORSAIR (HUR60) "SPITFIRE" (H5UR) WINCH ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION WT (LBS) 1 1 Drum, 16 X 9 R.H. (Single Band Brake) HUR-324-6 6 Between Flanges 209 HUR-324-12 12 Between Flanges 252 HUR-324-18 18 Between Flanges 294 HUR-324-24 24 Between Flanges 337 HUR-324-30 30 Between Flanges 380 HUR-324-36 36 Between Flanges 422 Drum, 16 X 9 R.H. (Dual Band Brake) HUR-324-8DB 8 Between Flanges 312 HUR-324-14DB 14 Between Flanges 355 HUR-324-20DB 20 Between Flanges 398 HUR-324-26DB 26 Between Flanges 441 HUR-324-32DB 32 Between Flanges 483 2 1 HUR-502 Drive End Frame 211 3 1 HUR-503 Bearing End Frame 150 4 2 Frame Tie Bar HUR-004-6 6 Between Flanges 16 HUR-004-12 8 or 12 Between Flanges 21 HUR-004-18 14 or 18 Between Flanges 26 HUR-004-20 20 or 24 Between Flanges 32 HUR-004-30 26 or 30 Between Flanges 37 HUR-004-36 32 or 36 Between Flanges 42 5 1 Frame Tie Bar, Brake Mount HUR-032-6 6 between Flanges 16 HUR-032-12 8 or 12 Between Flanges 21 HUR-032-18 14 or 18 Between Flanges 26 HUR-032-24 20 or 24 Between Flanges 32 HUR-032-30 26 or 30 Between Flanges 37 HUR-032-36 32 or 36 Between Flanges 42 6 6 HUR-010 Tie Bar Flange Bolt 3 7 6 HUR-018 Tie Bar O-Ring, Small 0 8 6 HUR-222 Tie Bar O-Ring, Large 0 9 1 Gear Box Assembly HUR20-A353 For Lightning 95 HUR40-A353 For Mustang 95 HUR60-A353 For Corsair 95 10 9 HUR-354 Drum/Gear Box Hex Bolt 2 11 9 HUR-TAB Lock Washer 0 12 6 HUR-355 Frame/Gearbox Hex Bolt 2 13 6 24-741 Washer 0 14 1 HUR-506 Interface Shaft 3 15 2 HUR-016 Shaft Oil Seal 1 16 1 QD4-A501 HD5-A501 Air Motor w/controls 120 17 8 235-146 Frame/Motor Hex Bolt 2 18 8 D10-322 Lock Washer 0 19 1 HUD-895 Bearing, Crank Motor End 1 20 1 H5U-545BC QD4-545 Valve Chest 24 21 1 HU-546A H5U-546 Valve Chest Cover 22 4 HU-548 Hex Head Capscrew 1 See Figure 1
BILL OF MATERIALS LIGHTNING (HUR20), MUSTANG (HUR40), CORSAIR (HUR60) "SPITFIRE" (H5UR) WINCH ASSEMBLY CONTINUED 23 4 D02-321 Lock Washer 0 ITEM QTY PART NUMBER DESCRIPTION WT (LBS) 24 1 HUR-466 Bearing 2 25 1 HUR-508 Bearing End Cover 3 26 4 D02-354 Hex Head Capscrew 1 27 4 D02-321 Lock Washer 0 28 2 HUR-165 Oil Hex Plug 0 29 1 HUR-381 Rope Locking Wedge 1 30 1 HUR-594 Drum/Gear Box Gasket 0 31 1 HUR-593 Frame/Gear Box Gasket 0 32 1 HH5D-592 HUR-592 Frame/Motor Gasket 0 33 1 HUR-595 Bearing End Cover Gasket 0 See Figure 1
BILL OF MATERIALS LIGHTNING (HUR20), MUSTANG (HUR40), CORSAIR (HUR60) "SPITFIRE" (H5UR) MANUAL BRAKE ITEM QTY PART NUMBER DESCRIPTION WT (LBS) 1 1 HUR-715 Brake Handle Assembly 6 2 1 HUR-161 Mounting Bracket 5 3 1 K5UR-003 Sleeve Bearing 1 4 1 HUR-002 Retaining Ring 0 5 1 HUR-A152 16 Brake Band 25 6 2 HUR-162 Clevis Pin 1 7 4 D02-330 Cotter Pin 0 8 1 AG01505 Link Stud 1 9 1 D01-305 Nut 0 10 1 PDA312-24 Nut 0 See Figure 2
BILL OF MATERIALS LIGHTNING (HUR20), "SPITFIRE" MUSTANG (HUR40), (H5UR) CORSAIR (HUR60) AUTO BRAKE ITEM QTY PART NUMBER DESCRIPTION WT (LBS) 1 1 HUR-718 Auto Brake Handle Assembly 6 2 1 HUR-162-13 Clevis Pin 1 3 2 FQ10405 Flat Washer 0 4 1 HUR-161 Mounting Bracket 5 5 1 HUR-003 Spacer 1 6 1 HUR-002 Retaining Ring 0 7 1 HUR-A152 16 Brake Band 25 8 2 HUR-162 Clevis Pin 1 9 6 DO2-330 Cotter Pin 0 10 1 AG01505 Link Stud 1 11 1 D01-305 Nut 0 12 1 PDA312-24 Nut 0 13 1 HUR-719 Rod End Clevis 2 14 1 HUR-720 Air Cylinder 22 15 1 HUR-726 Compression Spring 7 16 1 AG02757 Stop Tube For Brake Cylinder 7 17 1 AG70252 Quick Exhaust Valve 1 18 1 AG05316 Dust Excluder Valve 1 19 1 HUR-721 Auto Brake Bracket 10 20 1 HUR-162-2 Clevis Pin 0 21 1 HUR-162-1 Clevis Pin 0 22 4 HUR-330 Cotter Pin 0 23 2 FQ02017 Hex Head Capscrew 1 24 2 FQ10350 Flat Washer 0 25 2 D10-322 Lock Washer 0 26 2 FQ12300 Nut 0 See Figure 3
BILL OF MATERIALS LIGHTNING (HUR20), "SPITFIRE" MUSTANG (H5UR) (HUR40), CORSAIR (HUR60) MANUAL AND AUTO BRAKE ITEM QTY PART NUMBER DESCRIPTION WT (LBS) 1 1 HUR-715 Brake Handle Assembly 6 2 2 HUR-161 Mounting Bracket 10 3 2 HUR-003 Spacer 2 4 2 HUR-002 Retaining Ring 0 5 2 HUR-A152 16 Brake Band 50 6 4 HUR-162 Clevis Pin 2 7 10 D02-330 Cotter Pin 0 8 2 AG01505 Link Stud 2 9 2 D01-305 Nut 0 10 2 PDA312-24 Nut 0 11 1 HUR-718 Auto Brake Handle Assembly 6 12 1 HUR-162-13 Clevis Pin 1 13 2 FQ10405 Flat Washer 0 14 1 HUR-719 Rod End Clevis 5 15 1 HUR-720 Air Cylinder 22 16 1 HUR-726 Compression Spring 7 17 1 AG02757 Stop Tube for Brake Cylinder 7 18 1 AG70252 Quick Exhaust Valve 1 19 1 AG05316 Dust Excluder Valve 1 20 1 HUR-721DB Auto Brake Bracket 10 21 1 HUR-162-2 Clevis Pin 0 22 1 HUR-162-1 Clevis Pin 0 23 4 HUR-330 Cotter Pin 0 24 2 FQ02017 Hex Head Capscrew 1 25 2 FQ10350 Flat Washer 0 26 2 D10-322 Lock Washer 0 27 2 FQ12300 Nut 0 See Figure 4
RECOMMENDED SPARES FOR STANDARD H5UR HUR WITH MODEL MANUAL WITH BRAKE MANUAL BRAKE QTY PART NO DESCRIPTION 1 KU-940 Poppet Throttle Valve 1 HU-942 Poppet Throttle Valve Spring 1 HU-527 Large Valve Drive Pin 2 HU-627 Small Valve Drive Pin 1 HU-556 Throttle Lever 1 HU-567 Throttle Lever Latch Spring 1 HU-412 Throttle Lever Spring 1 HU-519 Crank Pin Sleeve 1 HU-518 Crank Valve End Bearing 2 HUD-895 Crank Pin End Bearing 1 HU-337-5 Piston Ring Set 1 HU-338-5 Oil Regulating Ring Set 5 HU-507 Cylinder Gasket 20 HU-504 Cylinder Washer 1 HH5D-592 HUR-592 Motor Gasket 1 HUR-466 Drum Bearing 1 HUR-A152 Brake Band 1 107-151 Brake Handle 1 HUR-158 Brake Adjusting Screw 1 HUR-016 Shaft Oil Seal 1 HUR-594 Gear/Drum Gasket 1 HUR-593 Gear/Frame Gasket 1 HUR-595 Bearing Cover/Frame Gasket 1 402171 Torque Hub Gasket Recommended Spares for one (1) Year Foreign Operation. FOB: Houston, Texas RAM Winch & Hoist Warehouse Terms of Payment: Net 30 Days
RECOMMENDED SPARES SPARES FOR STANDARD FOR H5UR HUR MODEL WITH MANUAL BRAKE and AUTO BRAKE QTY PART NO DESCRIPTION 1 KU-940 Poppet Throttle Valve 1 HU-942 Poppet Throttle Valve Spring 1 HU-527 Large Valve Drive Pin 2 HU-627 Small Valve Drive Pin 1 HU-556 Throttle Lever 1 HU-567 Throttle Lever Latch Spring 1 HU-412 Throttle Lever Spring 1 HU-519 Crank Pin Sleeve 1 HU-518 Crank Valve End Bearing 2 HUD-895 Crank Pin End Bearing 1 HU-337-5 Piston Ring Set 1 HU-338-5 Oil Regulating Ring Set 5 HU-507 Cylinder Gasket 20 HU-504 Cylinder Washer 1 HH5D-592 HUR-592 Motor Gasket 1 HUR-466 Drum Bearing 1 HUR-A152 Brake Band 1 107-151 Brake Handle 1 HUR-158 Brake Adjusting Screw 1 HUR-016 Shaft Oil Seal 1 HUR-594 Gear/Drum Gasket 1 HUR-593 Gear/Frame Gasket 1 HUR-595 Bearing Cover/Frame Gasket 1 402171 Torque Hub Gasket 1 HUR-718 Auto Brake Handle Assembly 1 HUR-720 Air Cylinder 1 HUR-726 Compression Spring 1 AG01505 Link Stud 1 D01-305 Nut 1 PDA312-24 Nut Recommended Spares for one (1) Year Foreign Operation. FOB: Houston, Texas RAM Winch & Hoist Warehouse Terms of Payment: Net 30 Days
RAM P/N P/N AH04415R AH04418 Double Reduction Wheel Drive SERVICE MANUAL
Power Wheel Service RAM Manual P/N AH04415R AH04418 Model 7 Double Double Reduction Wheel Drive Wheel Drives Parts Illustration AUBURN, INDIANA 46706-3499 U.S.A. PHONE: (219) 925-3200 FAX: (219) 925-4725 1 3 2 4 5 6 7 8 11 12 13 14 15 16 17 20 19 21 9 10 22 18 23 24 25 26 27 28 29 33 34 35 30 31 32 OPTIONAL
DISASSEMBLY OF WHEEL DRIVE Refer to Parts Illustration STEP 1 Slide the coupling (1) from splines on input shaft (2). STEP 2 Position the assembly upright on face of spindle (3). STEP 3 Remove the disengage cover (31) if necessary. STEP 4 Remove eight bolts (29) and the large cover (28) from the unit. The thrust washer (25) and the disengage plunger (26) usually remain attached to the large cover (28) when it is removed. Remove thrust washer (25), disengage plunger (26) and O ring (27) from the large cover (28). STEP 5 Remove primary sun gear (24) from end of input shaft (2). STEP 6 Remove the primary carrier assembly (22). STEP 7 Remove the secondary carrier assembly (21). STEP 8 Remove the input shaft (2) from spindle (3). Remove the retaining rings (17), washers (18), and disengage spring (19) from input shaft (2) only if replacement is required. STEP 9 One tab of lock washer (15) will be engaged in slot of bearing nut (16); bend back to release. Remove the bearing nut (16), lock washer (15) and thrust washer (14). Note: A special locknut wrench, 596Z, is required for the removal of the bearing locknut. Contact RAM Winch and Hoist for procurement of wrench and other service tools. STEP 10 Bolt spindle drive tool, 598FF, to ring gear (20). Grade 8 bolts should be used. Drive spindle (3) from hub (11) by turning center bolt of spindle drive tool. Care should be taken to avoid damaging splines and threads on spindle. Note: Bearing cone (13) has been designed with a press fit with respect to spindle (3). Considerable force will be required to remove cone from spindle. STEP 11 Remove spindle drive tool from ring gear (20). STEP 12 Remove the 18 bolts (9) and washers (10) from hub (11) and remove ring gear (20). It may be necessary to strike ring gear (20) with a rubber mallet to loosen from hub (11). STEP 13 Remove the boot seal (4) and oil seal (5) and bearing cones (6 & 13) from hub (11). Inspect bearing cups (7 & 12) in position and remove only if replacement is required.
Power Wheel Service RAM Manual P/N AH04415R AH04418 Model 7 Double Double Reduction Wheel Drive Wheel Drives Parts Illustration AUBURN, INDIANA 46706-3499 U.S.A. PHONE: (219) 925-3200 FAX: (219) 925-4725 1 3 2 4 5 6 7 8 11 12 13 14 15 16 17 20 19 21 9 10 22 18 23 24 25 26 27 28 29 33 34 35 30 31 32 OPTIONAL
ASSEMBLY OF WHEEL DRIVE Refer to Parts Illustration STEP 1 Press new bearing cups (7 & 12) in each side of the hub (11). It is recommended that bearing cups (7 & 12) and cones (6 & 13) be replaced in sets. STEP 2 Assemble bearing cone (6) into cup (7) at seal end of hub (11) and press a new seal (5) into hub (11). Install boot seal (4) on hub (11) if unit is so equipped. STEP 3 Position spindle (3) upright on bench. Lubricate lips of seal (5) and lower hub (11) onto spindle (3). Hub (11) should be centered as it is lowered over spindle (3) to prevent seal damage. STEP 4 Assemble bearing cone (13) over spindle (3). Press bearing cone (13) over spindle bearing journal using press and cylindrical bearing cone driver 598E. Press bearing cone (13) down until rollers just touch cup (12). Take care to avoid pressing cone (13) too far. Note: If a press is not available, place tool 598E over splined end of spindle (3) on the edge of bearing cone (13) and drive into place with hammer or mallet. If this method is used, care nut be taken to avoid damage to bearing cone and spindle. STEP 5 Install thrust washer (14) with tab in keyway of spindle and bearing nut (16). DO NOT install lock washer (15) at this time. STEP 6 Clean mating surfaces and apply a bead of silicone sealant to face of hub (11) that mates with ring gear (20). See instructions on sealant package. Hub (11) is attached to ring gear (20) with 18 3/8-24 grade 8 hex head cap screws (9) and flat washers (10). Torque cap screws to 52-60 lb.-ft. (70 81 Nm). STEP 7 Place spindle drive tool, 598FF, over spindle (3) and bolt or pin to ring gear (20). Make sure center bolt of drive tool is not touching spindle and is prevented from rotating by jam nuts provided on tool. STEP 8 Check initial rolling torque by installing a lb. in. torque wrench (arm or dial type) on center nut of spindle drive tool and turning hub (11) slowly and steadily with the torque wrench. Note mean torque. An initial bearing torque of greater than 52 lb. in. with boot seal installed or 46 lb. in. without boot seal means that the cone (13) was pressed on too tightly in step 4. In this case, back off bearing cone (13) by pressing spindle (3) out of cone (13) until initial preload is relieved. See step 10 disassembly procedure. STEP 9 Torque bearing nut (16) with bearing nut wrench 596Z until a bearing rolling torque of 42 50 lb. in., with a boot seal installed, or 38 46 lb. in., without a boot seal is reached. This may require several trials of pressing the cone (13) by torquing the nut (16) and then checking the rolling torque. Rotate hub (11) by hand as nut is being tightened in order to seat bearings. Note: Up to 250 lb. ft. of torque may have to be applied to bearing nut (16) in order to press cone (13) into position. STEP 10 Remove bearing nut (16) and install lock washer (15). Replace bearing nut (16).
Power Wheel Service RAM Manual P/N AH04415R AH04418 Model 7 Double Double Reduction Wheel Drive Wheel Drives Parts Illustration AUBURN, INDIANA 46706-3499 U.S.A. PHONE: (219) 925-3200 FAX: (219) 925-4725 1 3 2 4 5 6 7 8 11 12 13 14 15 16 17 20 19 21 9 10 22 18 23 24 25 26 27 28 29 33 34 35 30 31 32 OPTIONAL
Refer to Parts Illustration STEP 11 Re-torque bearing nut (16) to 60 70 lb. ft. (80-94 Nm). STEP 12 Secure bearing nut (16) by bending a lock washer (15) tab into one of four bearing nut slots. If no tab aligns with a slot, the nut may be tightened until one of the slots aligns with a lock washer tab. STEP 13 Assemble a washer (18), spring (19), a second washer (18), and a retaining ring (17) in the middle grooves of input shaft (2). Install a second retaining ring (17) in groove near small end of input shaft (2). STEP 14 Assemble the splined end of the input shaft (2) down into spindle (3). STEP 15 Assemble the secondary carrier assembly (21) to spindle (3) at splines. STEP 16 Assemble the primary carrier assembly (22) into the ring gear (20). It will be necessary to rotate carrier to align secondary sun gear {part of primary carrier assembly (22)} with planet gear teeth in secondary carrier assembly (21). Assemble primary sun gear (24) over input shaft (2). Rotate primary sun gear (24) to align input shaft (2) to gear splines and gear teeth in primary carrier assembly (22). STEP 17 Lubricate O ring (27) and assemble in groove inside cover hole, push disengage plunger (26) into cover (28) with pointed end facing inside of unit. STEP 18 Assemble the thrust washer (25) with tangs engaged with cover (28). Note: A small amount of grease applied to the backside of thrust washer (25) will hold washer in place. Apply a bead of silicone sealant to end of face of ring gear (20). Assemble cover (28) aligning holes of cover and ring gear. Assemble the eight 5/16 18 x 1 inch hex head bolts (29). Torque bolts to 20 25 lb. ft. (27 34 Nm). STEP 19 Assemble the disengage cover (31) with dimpled center protruding out if wheel is to be used to drive the vehicle. Assemble and torque the two 5/16 18 x ½ inch bolts (32). Torque bolts to 10 20 lb. ft. (13 27 Nm). STEP 20 Invert the Wheel Drive assembly and assemble the coupling (1), with counter bore out, to the input shaft (2). STEP 21 After motor is assembled to drive or drive is sealed at spindle, fill with lubricant to proper level and replace all plugs. Note: When installing a hydraulic motor to the Wheel Drive it is necessary to place an O ring or gasket between the motor and the planetary drive. O ring sizes: SAE A 2-042, SAE B 2-155, SAE C 2-159.
CARRIER ASSEMBLIES It is recommended that the primary and secondary carrier assemblies (21 & 22) be serviced entirely to protect the integrity of the Wheel Drive. LUBRICATION RECOMMENDATIONS IMPORTANT: WHEEL DRIVES ARE SHIPPED WITHOUT LUBRICANT AND MUST BE FILLED TO THE PROPER LEVEL PRIOR TO START UP. Observe lubrication recommendations given by the original equipment manufacturer. When specific recommendations are not available, use mild extreme pressure lubricant API-GL-5, No. 80 or 90 when filling the Wheel Drive under normal temperature ranges between 0-120 F (-18 to 49 C). Wheel Drive is to be half full of oil when unit is mounted level and horizontal. Use drain and fill plugs located in cover and ring gear. Oil is to be changed after first 50 hours of operation with subsequent changes every 1000 hours or yearly, which ever comes first. If unit is to be operated vertically, if ambient conditions are outside the specified range, or if the oil temperature exceeds 200 F (93 C) contact RAM Winch & Hoist for oil and level recommendations. STORAGE A protective film is applied to the Wheel Drive at the factory to prevent rust during shipment. Additional protection may be required if the Wheel Drive is to be stored for an extended period of time. SEALING COMPOUND Silastic RTV732 sealer and General Electric Silimate RTV No. 1473 or RTV No. 1503 are currently recommended for sealing gasket surfaces. Sealant should be applied in continuous bead, which should be centered on the surface to be sealed but should move to the inside of the hole at each bolthole location. For service requirements order RAM Winch & Hoist part number 604101. SPECIFICATIONS Maximum intermittent output torque... 70,000 lb. In. (7,910 Nm) Maximum input speed... 5,000 RPM Oil capacity... 31 oz (920 ml)
Power Wheel Service RAM P/N Manual AH04415R Model 7 Double Double Reduction Wheel Drive Wheel Drives Parts Illustration AUBURN, INDIANA 46706-3499 U.S.A. PHONE: (219) 925-3200 FAX: (219) 925-4725 1 3 2 4 5 6 7 8 11 12 13 14 15 16 17 20 19 21 9 10 22 18 23 24 25 26 27 28 29 33 34 35 30 31 32 OPTIONAL
PARTS LISTING Refer to Parts Illustration Drawing for Item Numbers Item No. Description No. Used in Ass y. Item No. Description No.Used in Ass y. 1 Coupling 1 19 Disengage Spring 14-02-156-1 001 2 Input Shaft 1 20 Ring Gear 1 3 Spindle 1 21 Secondary Carrier Assembly 1 4 Boot Seal 604405 1 22 Primary Carrier Assembly 1 5 Oil Seal 604415 1 23 Retaining Ring 1 6 Bearing Cone 613317 1 24 Primary Sun Gear 1 7 Bearing Cup 613316 1 25 Thrust Washer 1 8 Wheel Bolt 9 26 Disengage Plunger 610801 1 9 Hex Head Bolt (Grade 8) 18 27 O Ring 614101 1 10 Flat Washer 18 28 Large Cover 1 11 Hub 1 29 Hex Head Bolt 8 12 Bearing Cup 613318 1 30 Magnetic Plug 14-00-052-002 1 13 Bearing Cone 613319 1 31 Disengage Cover 14-02-039-1 005 14 Thrust Washer 619321 1 32 Hex Head Bolt 2 15 Lock Washer 605004 1 33 Quick Disconnect Gasket 1 16 Bearing Nut 614913 1 34 Quick Disconnect Assembly 1 17 Retaining Ring 2 35 Hex Head Bolt 2 18 Washer 2 Contact RAM Winch & Hoist at (281) 999-8665 with model number, item number and description to obtain the appropriate parts. Refer to parts listing for the specific item numbers and quantities. Wheel Drive Service Kits Part No. Description Included Items 596Z Bearing Locknut Tool Not Shown 598E Bearing Cone Driver Not Shown 598FF Spindle/Shaft Drive Tool Not Shown
RAM P/N LB80040R 1 1/2" FILTER
RAM P/N LB80040R FILTER Specifications Pipe Size (NPT) 11/4 1/2 Net Bowl Capacity oz. (cm 3 ) 6.1 (180) Weight lbs. (kgf) 6.94 (3.15) Proof Pressure psig (Mpa) 220 (1.5) Max. Operating Pressure psig (Mpa) 150 (1.0) Operating Temperature Range 23 ~ 140 F (-5 ~ 60 C) Filtration 40 m Flow Characteristics
RAM P/N LB80045R 1 1/2" LUBRICATOR
RAM P/N LB80045R LUBRICATOR Specifications Proof Pressure psig (Mpa) 220 (1.5) Max. Operating Pressure psig (Mpa) 145 (1) Operating Temperature Range 40 ~ 140 (5 ~ 60 C) Recommended Lubricant Turbine Oil #1 (ISO VG32) Pipe Size 1 ½ NPT Oil Capacity (cm3) 500 Flow Rate /n/min 12500
Model H5UR Utility Air Winch RAM Winch & Hoist 11/06