Enclosure Drawing No. D-K 85 77 8 8 8 78 8 79 8 7 8 8 8 7 5 87 7 7 5 7 5 A 7 9 8 7 9 9 75 55 5 8 9 5 9 7 9 A 7 7 5 9 8 5 5 8 5 5 9 8 5 5 5 9 8 5 57 9 5 5 9 7 5 7 5 9 58 59 9 9 89 8 9 5 9 9 5 7 7 58 7 9 9 88 5 5 8 9 5 Generac Power Systems, Inc.
Enclosure Drawing No. D-K C ASSEMBLY, ENCLOSURE BASE (KW / KW) D9 ASSEMBLY, ENCLOSURE BASE (7KW) C75 SUPPORT, ROOF FOLDING C7 ENCLOSURE, FRONT C7 ENCLOSURE, EXHAUST SIDE (KW / KW) C7A ENCLOSURE, EXHAUST SIDE (7KW) 5 C7 ENCLOSURE, SIDE & BACK (KW / KW) C7A ENCLOSURE, SIDE & BACK (7KW) C7B ENCLOSURE, SIDE & BACK (KW) C7 ENCLOSURE, ROOF 7 C75 PANEL, ALTERNATOR DIVIDER (KW / KW) C75A PANEL, ALTERNATOR DIVIDER (7KW) 8 C8A PANEL, MUFFLER BOX SIDE (KW / KW) C88 PANEL, MUFFLER BOX SIDE (7KW) 9 C8B COVER, MUFFLER BOX (KW / KW) C88 COVER, MUFFLER BOX (7KW) C88 GASKET, DOOR SEAL C88A FOAM, BACK ENCLOSURE C88B FOAM, ROOF ENCLOSURE C88C FOAM, FRONT ENCLOSURE C885 BRACKET, BATTERY SUPPORT (KW / KW) C8899A PAD, "X8" WITH MOUNTING HOLES D8 PANEL, ENGINE DIVIDER (KW / KW) D8A PANEL, ENGINE DIVIDER (7KW) D5 BAFFLE, INTAKE (KW / KW) D5A BAFFLE, INTAKE (7KW) 8 D HOUSING, FAN (KW / KW) D5 BAFFLE, EXHAUST (7KW) 9 D89 BRACKET, TOP SUPPORT D8 BRACKET, BOTTOM SUPPORT D5 DUCT, BASE AIR (KW / KW) D588 GASKET, FRONT DIVIDER D7 COVER, FRONT EXHAUST ENCLOSURE D77 COVER, BACK EXHAUST ENCLOSURE 5 D979B CLOTH, HARDWARE.7mm x mm (KW / KW) D979B CLOTH, HARDWARE.7mm x mm (7KW) D979C CLOTH, HARDWARE 5mm x mm 7 D979D CLOTH, HARDWARE.7mm x 87.mm D979E CLOTH, HARDWARE (7KW) 8 D57A FOAM, FRONT INTAKE BAFFLE (KW / KW) D58A FOAM, FRONT INTAKE BAFFLE (7KW) 9 D57B FOAM, TOP INTAKE BAFFLE (KW / KW) D57C FOAM, BACK INTAKE BAFFLE (KW / KW) D58C FOAM, BACK INTAKE BAFFLE (7KW) D57D FOAM, BACK ENCL. STRIP (KW / KW) D59A FOAM, EXHAUST SIDE ENCLOSURE END D59B FOAM, EXHAUST SIDE ENCLOSURE FRONT D59C FOAM, EXHAUST FAN HOUSING (KW / KW) 5 D7 WASHER, SELF LOCKING (KW / KW) WASHER, SELF LOCKING (7KW) D59D FOAM, FRONT EXHAUST ENCLOSURE COVER 7 D59E FOAM, BACK EXHAUST ENCLOSURE COVER 8 C778 DOOR, PAWL 9 D7 LATCH, QUARTER TURN LOCKING D57 HINGE, LIFT OFF, TYPE A PIN D58 HINGE, LIFT OFF, TYPE B PIN D7A LATCH, QUARTER TURN NON-LOCKING A5 WASHER NYLON.5" 97 9 WASHER LOCK M-/" 5 7 WASHER FLAT ¼" ZINC RIVET POP.5 X.9-./# 7 7 SCREW HHC M-. X G8.8 8 5 SCREW HHC M-. X G8.8 (KW / KW) SCREW HHC M-. X G8.8 (7KW) 9 D7 8 NUT, LOCKING FLANGE M-. 5 85 SCREW TAPTITE M8-. X BP 5 988 SCREW TAPTITE M-. X BP (KW / KW) SCREW TAPTITE M-. X BP (7KW) 5 9 NUT LOCK TRIC M X. Y/ZNC 5 D7 GASKET, BATTERY SUPPORT BRACKET 55 A8 PLUG, PLASTIC.59 HEYCO 75 5 55 LUG SLDLSS #-#8X/ CU 57 979 SCREW TAPTITE M-.X5 BP 58 A58 L/WASH SPECIAL ¼ 59 C97 BRACKET, BATTERY HOLD DOWN (7KW) 879 CONTACTOR, STARTER (7KW) 88AJ CABLE, # RED BATTERY 8.5" NUT HEX /- STEEL (7KW) 9 WASHER LOCK 5/ (KW / /KW) 9 5 WASHER LOCK 5/ (7KW) 798 8 SCREW TAPTITE M5-.8 X BP 5 D HARNESS, ENGINE (KW / KW) D5 HARNESS, ENGINE (7KW) 8F BUSHING, SNAP SB-- 7 SCREW HHC 5/-8 X / G5 (7KW) 8 A78 RIVET,/8" X." -.75" LSH POP 9 A875 L/WASH SPECIAL # 7 9979 ASSEMBLY, ROOF/DOOR GROUND WIRE 7 9977 ASSEMBLY, ROOF/DOOR GROUND WIRE 7 555 PLUG PLASTIC.75 (KW / KW) 7 D.5 GASKET, CLIP-ON SELF GRIPPING 7 D7 PLATE, "HOT" 75 D7 GROMMET.75 X / 7 C87 EXTERNAL CONNECTION BOX 77 C89 POWER BLOCK 78 D8 HARNESS GENERATOR TO EXTERNAL CONNECTION BOX (KW / KW) D9 HARNESS GENERATOR TO EXTERNAL CONNECTION BOX (7KW) D98 HARNESS GENERATOR TO EXTERNAL CONNECTION BOX (KW) 79 97 SCREW PPHM #- X 8 5 WASHER LOCK # 8 897 WASHER FLAT # ZINC 8 8 5 NUT HEX #- STEEL 8 D FUEL LINE, /"OUTDOOR (NOT SHOWN) 8 85 WASHER SHAKPROOF EXT / STEEL 85 98 NUT HEX M-. G8 YELLOW CHROME 8 D57A HINGE, LIFT OFF, TYPE A KNUCKLE 87 D58A HINGE, LIFT OFF, TYPE B KNUCKLE 88 7 SCREW HHC M-. X G8.8 89 A SCREW SWAGE /- X 9 SCREW HHC M8-.5 X 5 9 5 8 WASHER FLAT 5/ 9 577 NUT HEX M8-.5 9 C9 SELF-ALIGN SCREW M HH Generac Power Systems, Inc.
Control Panel Drawing No. D8-D 8,9 8, 7 8 7 9 8 7 5 9 8 8 7 5 9 9 8 9 5 5 5 Generac Power Systems, Inc.
Control Panel Drawing No. D8-D A997E CIRCUIT BREAKER X V SQD QOU (7KW) A997F CIRCUIT BREAKER 5 X V SQD QOU5 (KW) A997C CIRCUIT BREAKER X V SQD QOU (KW) A8SRV ASSEMBLY, BATTERY CHARGER ENGINE 89SRV ASSEMBLY, POTTED REGULATOR W/FIN C RELAY, V 5A SPST (KW / KW) C RELAY, V 5A SPST (7KW) 5 75A TERMINAL BLOCK D HEX. STAND-OFF #- X /8" 7 CSRV ASSEMBLY, HOME STANDBY CONTROLLER (KW / KW) CASRV ASSEMBLY, HOME STANDBY CONTROLLER (7KW) 8 HOLDER, FUSE 9 7 FUSE, AMP X AGC 87 SWITCH, ROCKER A79 LUG, GROUND 8-TABS 8E SNAP BUSHING 757 SCREW PPHM M-.7 X WASHER LOCK M 5 NUT HEX M-.7 G8 YELLOW CHROME 8 8 WASHER LOCK M (KW / KW) 8 WASHER LOCK M (7KW) 8 8 SCREW PHM M-.5 X (KW / KW) 8 SCREW PHM M-.5 X (7KW) 8 D78 DECAL, CONTROL PANEL (NOT SHOWN) 9 55 CIRCUIT BREAKER X ETA -5-P (KW / KW) 5 CIRCUIT BREAKER.5 X ETA -5-P (7KW) CA CONTROL, PANEL BOTTOM (KW / KW) D985 CONTROL, PANEL BOTTOM (7KW) 755 SCREW HHC M5-.8 X G8.8 D5 SWITCH, SPDT (ON)-ON N/D 5 8 NUT HEX M-.5 G8 YELLOW CHROME C57 HOURMETER 5 RIVET POP.5 X.9-./# C775 HARNESS, CONTROL PANEL WIRE (NOT SHOWN) (KW / KW) D58 HARNESS, CONTROL PANEL WIRE (NOT SHOWN) (7KW) 7 798 SCREW TAPTITE, M5-.8 X BP (KW / KW) 8 9 WASHER LOCK M5 9 5 NUT HEX M5-.8 G8 YELLOW CHROME C9 TRANSFORMER /V VA&5VA 879 WASHER FLAT # ZINC (KW / KW) 879 WASHER FLAT # ZINC (7KW) 9977 FUSE 5A X AGC5 C7 DIN RAIL ASSEMBLY RELAY PANEL VDC DPDT A@VA 5 7575 SCREW PPHM M-.7 X 985 WASHER FLAT # ZINC 7 CC COVER, CONTROL PANEL COMPONENT (KW / KW) D988 COVER, CONTROL PANEL COMPONENT (7KW) 8 9 8 SCREW PPHMS/LW - X /L 9 577 SCREW HHC M5-.8 X G8.8 C7 COVER, CONTROL PANEL (KW / KW) D989 COVER, CONTROL PANEL (7KW) D7 NUT FLANGE M-. NYLOK 9979 ASSEMBLY, ROOF/DOOR GROUND WIRE A SCREW SWAGE /- X Z/YC A58 L/WASH SPECIAL /" 5 7 WASHER FLAT / ZINC Generac Power Systems, Inc. 5
7 kw GTS Load Center Assembly Drawing No. D997-C 7 7 9 5 8 9 9 9 7 9 5 8 8 5 Generac Power Systems, Inc.
7 kw GTS Load Center Assembly Drawing No. D997-C D8 BOX GTS LOAD CENTER D8 COVER, 8 POSITION GTS LOAD CENTER C7 TRANSFER SWITCH HOME STANDBY AP5V 798 SCREW TAPTITE M5-.8 X BP 5 9 SCREW TAPTITE /- X 5/8 BP A58 LOCK WASHER, SPECIAL-/" 7 RELAY PANEL VDC DPDT A@VA 8 DA BASE, MOUNTING 8 CIRCUIT 5A/V 9 A95 SCREW TAPTITE M-.7X BP A RIVET POP. X.-./# 7 WASHER FLAT / ZINC D9 HARNESS,GTS TO MAIN PANEL D8A HARNESS ADAPTER PLATE D9 PANEL-SUB BREAKER BASE 5 FT TRIM VINYL BLACK /8GP WASHER LOCK # 878 NUT WING M-. 8 77 HANDLE, TRANSFER SWITCH HOME STANDBY 9 78 HOLDER CABLE TIE 78 LUG DIS QK NI-S X5 DEG BR/T 9 SCREW PPHM #- X / 77 LUG SLDLSS /-#X9/ AL/CU 885 BLOCK TERMINAL A 5 X X V 5 879 TIE WRAP.9" X." NAT'L UL 8 WASHER FLAT #8 ZINC 7 D9 COVER, RELAY & TERM BLOCK 8 D88 WIRE HARNESS,GTS LOAD CENTER (NOT SHOWN FOR CLARITY) 9 759 FUSE HOLDER 759A ASSEMBLY FUSE 5A X BUSS HLDR759 B PCB SUPPORT SNAP-IN -/8" C87 CIRCT BRK X HOM 7575 SCREW PPHM M-.7 X C8 5 CIRCT BRK X HOM5 5 C85 CIRCT BRK X HOM D COVER - HARNESS ENTRY 7 D8 HARNESS, GTS TO EXT CONN BOX 8 WASHER LOCK M 9 A7 SCREW SW /-X5/8 N WA JS5 A SCREW SWAGE /- X / ZINC Generac Power Systems, Inc. 7
kw and kw GTS Load Center Assembly Drawing No. D99-B 7 7 9 5 8 9 9 9 7 9 5 8 8 5 8 Generac Power Systems, Inc.
kw and kw GTS Load Center Assembly Drawing No. D99-B D8 BOX GTS LOAD CENTER D9 COVER, POSITION GTS LOAD CENTER C7 TRANSFER SWITCH HOME STANDBY AP5V 798 SCREW TAPTITE M5-.8 X BP 5 9 SCREW TAPTITE /- X 5/8 BP A58 LOCK WASHER, SPECIAL-/" 7 RELAY PANEL VDC DPDT A@VA 8 D BASE, MOUNTING CIRCUIT 5A/V 9 A95 SCREW TAPTITE M-.7X BP A RIVET POP. X.-./# 7 WASHER FLAT / ZINC 555 PLUG PLASTIC.75 (KW / KW / KW) 5 PLUG STEEL.5 STMPSN 8 (KW / KW / KW) D8 HARNESS ADAPTER PLATE D9 PANEL-SUB BREAKER BASE 5 FT TRIM VINYL BLACK /8GP WASHER LOCK # 878 NUT WING M-. 8 77 HANDLE, TRANSFER SWITCH HOME STANDBY 9 78 HOLDER CABLE TIE 78 LUG DIS QK NI-S X5 DEG BR/T 9 SCREW PPHM #- X / 77 LUG SLDLSS /-#X9/ AL/CU 885 BLOCK TERMINAL A 5 X X V 5 879 TIE WRAP.9" X." NAT'L UL 8 WASHER FLAT #8 ZINC 7 D9 COVER, RELAY & TERM BLOCK 8 D88 WIRE HARNESS,GTS LOAD CENTER (NOT SHOWN FOR CLARITY) 9 759 FUSE HOLDER 759A ASSEMBLY FUSE 5A X BUSS HLDR759 B PCB SUPPORT SNAP-IN -/8" C87 CIRCT BRK X HOM D9 CIRCT BRK X HOM C8 5 CIRCT BRK X HOM5 5 C85 CIRCT BRK X HOM D COVER - HARNESS ENTRY 7 D9 HARNESS, GTS TO EXT CONN BOX (KW / KW / KW) D9 HARNESS, GTS LD CTR TO EXT CONN BOX (KW / KW / KW) 8 WASHER LOCK M 9 A7 SCREW SW /-X5/8 N WA JS5 A SCREW SWAGE /- X / ZINC 7575 SCREW PPHM M-.7 X D9 HARNESS,GTS TO MAIN PANEL Generac Power Systems, Inc. 9
GT-99/7 Engine Drawing No. D-A Part KIT CONTAINS ITEMS 8 7 5 9 5, 5, 9,, 9,, 7,, 9, 8,,, 7, 5, 8,, 8 9 8, 9, 5, 5, 5, 5, 5, 55, 5, 58, 59, 7 7, 8, 9, 5, 5, 5, 5, 5, 55, 5, 58, 59 7 7, 8, 9 7,,,, 5,,, 7 9 9 8 7 5 8 5 7 8 9 5 5 55 5 8 9 7 5 5 5 5 57 58 59 Generac Power Systems, Inc.
GT-99/7 Engine Drawing No. D-A Part C579 ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE C8 SEAL, 8 I.D. CRANKSHAFT 988 8 SCREW, TAPTITE M-. X BP C57 ASSEMBLY, BREATHER 5 C5 GASKET, BREATHER COVER C SEPARATOR, OIL BREATHER 7 C ASSEMBLY, HEAD # G&S 8 798 RETAINER, PISTON PIN 9 C98 ROCKER, COVER NO OIL FILL 57A STUD M8-.5/MM X G5 ZINC C588 PISTON, HC SET, PISTON RING 9MM 798 PIN PISTON D D ASSEMBLY, CAMSHAFT & GEAR C98 SHAFT, GOVERNOR C985 ROLLER BEARING, GOVERNOR D ASSEMBLY,GOVERNOR GEAR 8 A78 SPOOL, GOVERNOR MACHINED 9 C977 GASKET, CRANK CASE C59 SEAL, OIL PASSAGE DE ASSEMBLY, CRANKSHAFT HORIZONTAL DIRECT DRIVE (GT-99) DE ASSEMBLY, CRANKSHAFT AND GEAR HOR- IZONTAL DIRECT DRIVE (GT-7) C99 ASSEMBLY, CONNECTING ROD (GT-99) D ASSEMBLY, CONNECTING ROD (GT-7) D7 SCREW SHC M-. X 5 G8.8 C5 SCREEN, OIL PICKUP 5 D ASSEMBLY, OIL PUMP 7899E SLEEVE, SEAMED DOWEL DIA. 7 C COVER, OIL RELIEF 8 C9 SPRING, OIL RELIEF 9 C BALL, /D OIL RELIEF 987 WASHER, LOCK RIB M C5 GEROTOR, OUTER C5998 CLAMP, OIL TUBE D7 ARM, GOVERNOR C99 E-RING, GOVERNOR ARM 5 C988 THRUST WASHER, GOVERNOR C99 BUSHING, GOVERNOR LOWER 7 C97C ASSEMBLY, DIPSTICK WITH HANDLE 8 C55 TUBE, DIPSTICK 9 C7 O-RING, OIL CLR C7 SEAL, I.D. CRANKSHAFT C57 ASSEMBLY, HOUSING COVER WITH SLEEVE C 9 SCREW, HHFC M-.5 X 55 C85 8 SCREW HHFC M-. X 9 ASSEMBLY, OIL FILL CAP 5 C888 HOOK, LIFTING C98 ROCKER, COVER WITH OIL FILL 7 C979 GASKET, VALVE COVER 8 85 8 KEEPER, VALVE SPRING 9 D7 RETAINER, VALVE SPRING 5 D87 SPRING, VALVE 5 787 SEAL, VALVE STEM D7 5 C57 WASHER, VALVE SPRING 5 79 STUD, D PIVOT BALL 5 897 ARM, SOLID ROCKER 55 D998 NUT, HEX M8-. G8 YELLOW CHROM 5 C5 PLATE, PUSH ROD GUIDE 57 C97 SCREW HHFC M8-.5 X 5 58 85 VALVE, EXHAUST 59 C9 VALVE, INTAKE 8897 TAPPET, SOLID CA ASSEMBLY, HEAD # G&S 889C PUSHROD, 9. VERTICAL C978 GASKET, HEAD 79A BARBED ELBOW 9 /8NPT X /8 LCKTITE 5 D KIT GASKET D KIT-PISTON RINGS 7 D KIT BREATHER ASSEMBLY 8 D KIT GOVERNOR ASSEMBLY 9 D KIT HEAD ASSEMBLY CYLINDER 7 DA KIT HEAD ASSEMBLY CYLINDER 7 D KIT OIL RELIEF 7 D KIT GEAR COVER Generac Power Systems, Inc.
GT-99/7 Engine Drawing No. D-A Part 7 7 9 75 7 5 7 5 5 78 77 8 5 9 79 7 8 8 8 9 8 8 95 9 9 97 98 99 8 8 85 8 87 88 89 9 88 9 9 97 98 9 9 9 8 Generac Power Systems, Inc.
GT-99/7 Engine Drawing No. D-A Part 7 C5A KNOB, AIR CLEANER 7 C COVER, AIRBOX NG/LP 75 C PRE-CLEANER, 7 C8 ELEMENT, AIR CLEANER 77 C77 MIXER / AIRBOX, ASSEMBLY 78 D595 SCREW SHOULDER (8MM) M-. X 8 79 D WASHER,RUBBER /" X /8" THICK 8 C5 SWITCH, OIL PRESS 8 D8 ASSEMBLY, OIL DRAIN HOSE 8 C79 NIPPLE, /"- UNF 8 785 FILTER, OIL D 9 X LONG 8 758 SWITCH, THERMAL 8F 85 C85 SCREW PPHM M-.5 X 8 8 8 WASHER LOCK M 87 5A BARBED STR /NPT X /8 WITH VIBRA SEAL 88 CLAMP HOSE #5.5. -. 89 C98 HOSE, /8" I.D. X " LONG 9 C COOLER, OIL 9 C97 PLASTITE,/- X / 9 C GASKET, MANIFOLD / PORT 9 C79 MANIFOLD INTAKE CYLINDER 9 C79 MANIFOLD INTAKE CYLINDER 95 C SLEEVE, RUBBER 9 78 WASHER FLAT M8 SS 97 7 WASHER LOCK M8 SSTL 98 97 SCREW SHC M8-.5 X G.9 99 CA PLATE, BACKING GT99 WITH OIL COOL C9 SCREW TAPTITE M-.X8 YELLOW CHROME 85 INSULATOR ASSEMBLY IGNITION C75B FLYWHEEL ASSEMBLY C FAN, NYLON C PLATE, FAN A599 WASHER SHAKEPROOF INT M8 SS 55 SCREW HHC M8-.5 X G8.8 C WASHER, M5 8 C NUT,HEX M 9 C859 SNORKEL, AIR INTAKE CA HOUSING, BLOWER NG COOLER D GUARD, FAN 575 SCREW TAPTITE M-X YELLOW CHROME C97 NUT, GROMMET / PLUG C HOSE, BREATHER 5 C8558 CLAMP, MANIFOLD C85 PLASTITE,#-X / 7 C8 WRAPPER, UPPER CYLINDER 8 C9 WRAPPER, LOWER CYLINDER 9 DA WRAPPER, LOWER CYLINDER D WRAPPER, UPPER CYLINDER 89B SCREW TAPTITE M5-.8 X 8 BP C5 ASSEMBLY, GROUND WIRE C5 ASSEMBLY, IGNITION COIL 97 WASHER LOCK M-/ 5 979 SCREW TAPTITE M-. X 5 BP C STARTER D59 SPARKPLUG 8 9 WASHER LOCK M8-5/ 9 9 SCREW HHC M8-.5 X 85 G8.8 877 KEY, WOODRFF X 9D 5859 NUT HEX LOCK M-.5 C88 SPRING, ANTI-LASH C8 ROD, GOVERNOR CONTROL D75 ASSEMBLY, GOVERNOR LEVER 5 D7 SPRING, GOVERNOR C88 ASSEMBLY, GOVERNOR ADJUSTER 7 D57 SCREW SHC M-.5 X 7 G.9 8 9 SPACER. X.7 X.5 CAD PLT 9 D7 SPRING, GOVERNOR IDLE D75 ASSEMBLY, GOVERNOR ADJUSTER BRACKET C99 SEAL, GOVERNOR SHAFT (NOT SHOWN) Generac Power Systems, Inc.
7 kw Generator Drawing No. D5-B 5 7 9 5 8 5 5 7 9 9 7 8 8 8 8 9 5 9 5 5 8 8 9 8 7 8 Generac Power Systems, Inc.
7 kw Generator Drawing No. D5-B C9 ADAPTOR, ENGINE C995H STATOR C99H ROTOR CA CARRIER, REAR BEARING 5 C89 FAN, 8" CURVED BLADE C959 MUFFLER 7 D TAIL PIPE, MUFFLER 8 C88 PANEL, MUFFLER BASE 9 97 BEARING #5-NSE-C C8 5/ SPECIAL L/WASH 57 BOLT ROTOR HHCS 5/"- X -/" G5 D87 BOLT STATOR IHHC M8-.5 x 5mm C78C BRACKET, ALTERNATOR MOUNTING D7 DUCT, ALTERNATOR AIR D558 GASKET, ALTERNATOR AIR DUCT C78B BRACKET, ENGINE MOUNTING C7758 RUBBER MOUNT 8 885AE CABLE, # " BLACK BATTERY 9 CA EARTH STRAP /8X /8 8C CLIP-J VINYL COAT.5 ID 8 ASSEMBLY BRUSH HOLDER 95.8 FT TAPE ELEC UL FOAM /8 X / 95 WASHER FLAT.ID X.OD 7 WASHER LOCK /8 5 5 BOLT HHC /8- X -/ G5 WASHER FLAT /8 ZINC 7 987 SCREW HHC M8-.5 X 5 G8.8 8 5 WASHER FLAT 5/ ZINC 9 98 NUT LOCK HEX M8-.5 NYL INSRT 988 SCREW TAP M-.X BP 9 WASHER LOCK M8-5/ 59 8 NUT HEX 5/-8 STEEL 597 SCREW TAPTITE /8-X /" BP 8K BAND, HOSE CLAMP 5.5 DIA. 5 C959 BELLOWS 578 CLAMP HOSE #8.5 -. 7 97 SCREW SHC M8-.5 X G.9 8 C8 SCREW TAPR #- X 9/ 9 55 U-BOLT 5/"-8 X.5" W/ SADDLE 99 GASKET, EXHAUST C989 STINGER, ENGINE AIR IN D BASE, AIR CLEANER C8 ELEMENT, AIR CLEANER C COVER, AIR CLEANER NG/LP 5 D7 TUBE,.5"O.D. x Ga. x.5" LONG 559N CLAMP VINYL. X.8 Z 7 799.5 FT HOSE \ID LP GAS 8 C5A KNOB, AIR CLEANER 9 79 SCREW TAPTITE M- X BP 5 7 WASHER FLAT / ZINC 5 D SCREW HHTT M8-. X BP 5 C89 GASKET, PANEL Generac Power Systems, Inc. 5
kw and kw Generator Drawing No. D-A 5 7 9 7 8 9 8 8 9 5 9 8 9 5 8 8 9 8 7 8 Generac Power Systems, Inc.
kw and kw Generator Drawing No. D-A C9 ADAPTOR, ENGINE C79 STATOR KW D59 STATOR KW C79 ROTOR KW D5 ROTOR KW C CARRIER, REAR BEARING 5 D FAN, " CURVED BLADE C MUFFLER 7 D TAIL PIPE, MUFFLER 8 C8 PANEL, MUFFLER BASE 9 58 BEARING.8-.8 C8 5/ SPECIAL LOCK WASHER D88 BOLT, IHHC /8"- x.5" D8 BOLT, IHHC M8-.5 x 5mm C78 BRACKET, ALTERNATOR MOUNTING D9 DUCT, ALTERNATOR AIR D559 GASKET, ALTERNATOR AIR DUCT C78A BRACKET, ENGINE MOUNTING C7758 RUBBER MOUNT 8 885AD CABLE, # 8" BLACK BATTERY 9 CA EARTH STRAP /8X /8 8C CLIP-J, VYNL COAT.5" ID 8 ASSEMBLY BRUSH HOLDER 95. FT TAPE ELEC UL FOAM /8 X / 95 WASHER FLAT.ID X.OD 7 5 WASHER LOCK /8 5 5 SCREW HHC /8- X -/ G5 WASHER FLAT /8 ZINC 7 988 SCREW HHC M8-.5 x 55 G8.8 8 5 WASHER FLAT 5/ ZINC 9 98 NUT LOCK HEX M8-.5 NYL INSERT 575 SCREW TAPTITE M-.X YC 9 WASHER LOCK M8-5/ 59 8 NUT HEX 5/-8 STEEL 597 SCREW TAPTITE /8- X / CZ 85 SCREW TAPTITE M8-. X YC 5 799.8 FT HOSE RES / LP GAS 578 CLAMP HOSE #8.5 -. 7 5858 NUT LOCK M8 8 C8 SCREW TAP-R #- x 9/ 9 55 U-BOLT 5/"-8 X.5" WITH SADDLE C8 GASKET, EXHAUST PORT Generac Power Systems, Inc. 7
GN Engine Drawing No. D59-B Part 9 8 9 8 5 7 7 7 8 5 7 8 9 5 5 5 5 8 5 9 5 9 5 8 Generac Power Systems, Inc. 5
GN Engine Drawing No. D59-B Part 7978 ASSEMBLY, CONNECTING ROD 798 PIN, PISTON D SET, PISTON RING 9MM C588 PISTON, HC 5 798 RETAINER, PISTON PIN D87 ASSEMBLY, CRANKSHAFT GH SMALL TAPER 7 A78 ARM, GOVERNOR RC5 8 7858 PIN, "R" GOVERNOR ARM 9 7859 WASHER, GOVERNOR ARM THRUST 88E CRANKCASE, SUBASSEMBLY WITH PLUGS GH 755 SEAL, 5 I.D. CRANKSHAFT A7975 ASSEMBLY, GOVERNOR GEAR 785 C-RING, GOVERNOR GEAR RETAINER A78 SPOOL, GOVERNOR- MACHINE A9877 ASSEMBLY, CAMSHAFT & GEAR 77 GASKET, CRANKCASE B GASKET, HEAD 8 789 COVER, OIL PRESSURE RELIEF 9 A577 SPRING, OIL RELIEF A577 BALL, DIA / PRESSURE RELIEF 7 WASHER, THRUST GOVERNOR GEAR A8898D ASSEMBLY, COVER, GEAR TOP CHECK / FILL D7 RETAINER, VALVE SPRING C9 VALVE SPRING LF 5 85 SET,GEROTOR THK C79 BALANCER 7 ASSEMBLY,CYLINDER HEAD SEATS & GUIDES 8 85 VALVE, EXHAUST 9 85 VALVE, INTAKE 889B PUSH ROD 8897 TAPPET 778 ASSEMBLY, SCREEN OIL PICK-UP C GASKET, ROCKER COVER 79 STUD, D PIVOT BALL 5 897 ROCKER ARM 79 NUT, JAM (ROCKER ARM) 7 789 PLATE, PUSH ROD GUIDE 8 SCREW, HHFL M-.5 X 9 C97 ASSEMBLY, ROCKER COVER BREATHER 79 PLUG, OIL FILL PLASTIC 85 O-RING.8 I.D. x. D788 PLUG, STANDARD PIPE /8 STEEL SQUARE HEAD 798 SCREW, TAPTITE M5-.8 X BP 85 KEEPER, VALVE SPRING 5 78 SCREW & LOCKWASHER M- X A 8 SCREW, HHFC M8-.5 X 7 787 SEAL, VALVE STEM D7 8 897 WASHER, VALVE SPRING 9 B WASHER, LARGE SPRING 5 7899C DOWEL, SEAMED SLEEVE 5 A77 SHAFT, GOVERNOR RC55 5 79A BARBED ELBOW 9 /8NPT X /8 LOCKTITE 5 8859 DOWEL DIA X 8L 5 7899B DOWEL, SLEEVE SEAMED DIA. Generac Power Systems, Inc. 9
GN Engine Drawing No. D59-B Part 7 9 5 9 5 8 8 9 9 8 8 8 8 7 5 5 7 5 Generac Power Systems, Inc.
GN Engine Drawing No. D59-B Part C9 5 SCREW, TAPTITE M-.X8 YELLOW CHROME D9 HOUSING, BLOWER C85 TUBE, DIPSTICK C9997 GUARD, FAN 5 88 WRAPPER, BOTTOM 575 SCREW, TAPTITE M-X YELLOW CHROME 7 88B WRAPPER, TOP 8 C79 BUMPER, NEOPRENE 9 STARTER ASSEMBLY, EATON 97 SCREW, SHC M8-.5 X G.9 9 WASHER, LOCK M8-5/ C58A BACKPLATE, L/F D/F 85 SCREW, TAPTITE M8-. X YC D BREATHER TUBE 99 GASKET, INTAKE ADAPTER C99 ASSEMBLY, PLASTIC CARB 98 WASHER, FLAT M 8 97 WASHER, LOCK M-/ 9 95 SCREW, SHC M-. X G.9 8999 GASKET,OIL FILTR ADAPTER D57A ADAPTER, OIL FILTER 98 SCREW, SHC M8-.5 X G.9 99 SWITCH, OIL 8. PSI 785 FILTER, OIL DIA. 9 X LG 5 877 KEY, WOODRFF X 9D 9ESRV FLYWHEEL WITH RING GEAR DEG. 7 798N WASHER,BELV- X. 8 789 NUT, HEX - FLYWHEEL 9 77 SPARKPLUG 77 ASSEMBLY,GOVERNOR LEVER HP 775 ROD,GOVERNOR CONTROL. C978 SPRING, ANTI-LASH C ASSEMBLY, WIRE 85 ASSEMBLY, IGNITION COIL - GN LF 5 979 SCREW, TAPTITE M-. X 5 BP A8 SPRING, GOVERNOR 8# 7 85 BOLT, GOVERNOR ADJUST M5 8 85 NUT, M5-.8 METAL LOCK 9 D8 ASSEMBLY, OIL DRAIN HOSE C8 ASSEMBLY, CAP & DIPSTICK 97 O-RING 9/ X / X / 758 SWITCH, THERMAL 8 WASHER LOCK M C85 SCREW PPHM M-.5 X 8 Generac Power Systems, Inc. 5
Gas Regulator Drawing No. D59-A 8 7 5 5 9 8 8 9 8 8 7 9 8 9 9 8 5 C5 CASTING, TWIN REGULATOR HOUSING C575 SOLENOID, TWIN REGULATOR C7 GASKET, SOLENOID C8 PLUNGER, LP REGULATOR ASSEMBLY 5 C7 SPRING-SOLENOID, PLUNGER 985 WASHER, FLAT # 7 WASHER, LOCK M 8 7575 SCREW PPHM M-.7 X 9 C57D JET, GN 99 ENGINE LP (KW / KW) C57A JET, GN ENGINE LP (7KW) C * BARBED STRAIGHT /NPT x / 979 * O-RING, CHECK VALVE C5 * ADJUSTER SCREW, TWIN REGULATOR C57 * LEVER, REGULATOR C598 * SUPPORT, INLET SEAL C * SEAL, INLET C5759 * PIN, PIVOT ARM C57 SPRING, REGULATOR (KW / KW) C57A SPRING, REGULATOR (7KW) 8 778 SCREW, PFIHM M-.5 x 5 (KW / KW) 778 SCREW, PFIHM M-.5 x 5 (7KW) 9 C9 * GASKET, DIAPHRAGM C57 * COVER, TWIN REGULATOR 57 SCREW, TAPTITE MX8 BP (KW / KW) 57 8 SCREW, TAPTITE MX8 BP (7KW) C7 * RIVET, POP.8 X.5 C7 * SUPPORT, DIAPHRAGM C7 * DIAPHRAGM, TWIN REGULATOR/ SOLENOID 5 C8 * CAP, DIAPHRAGM SUPPORT CA * INLET, TWIN REGULATOR. DIA. 7 7 PLUG, STANDARD PIPE /8 STEEL SQUARE HEAD 8 A * PIN, LIMITED ADJUSTMENT 9 D8 WASHER, FLAT M X mm O.D. (KW / KW) D8 WASHER, FLAT M X mm O.D. (7KW) C INLET, TWIN REGULATOR NO HOLE - NOT SHOWN (7KW) * A QUANTITY OF IS TO BE USED ON 7KW HOME STANDBY 5 Generac Power Systems, Inc.
MPEM-T MPEM-T Section 9 Mounting Dimensions Drawing No. D79-A TYPE HOM /v CBHOM-F /v TYPE HOM TYPE HOM /v CBHOM-F /v TYPE HOM TYPE HOM /v CBHOM-F TYPE HOM /v TYPE HOM /v CBHOM-F TYPE HOM /v TYPE HOM /v CBHOM-F TYPE HOM /v MPEM-T MPEM-T TYPE HOM /v CBHOM-F TYPE HOM /v REAR VIEW CBHOM-F CBHOM-F CBHOM-F CBHOM-F CBHOM-F CBHOM-F 7 [9.5"] 7 [8"] 8 ["] 7 [7.7"] 7 [8."] TRANSFER SWITCH LIFTING HOLES -CORNERS "DO NOT LIFT BY THE ROOF" [.5"] 9 [7"] GUARDIAN [.5"] [8.5"] LEFT SIDE VIEW 7.mm [."] PEA GRAVEL MINUMUM FRONT VIEW AIR OUTLET Ø.mm [Ø.9"] 9.7 [9."] 9 [5.9"] RIGHT SIDE VIEW [."] 9mm [." ] MINIMUM OPEN AREA ALL AROUND UNIT AIR INTAKE 7. [."] /" NPT FUEL INLET GAS PRESSURE OF -" WATER COLUMN REQUIRED GROUNDING LUG Generac Power Systems, Inc. 55
Section Electrical Data Wiring Diagram & kw Drawing No. C78-B Generac Power Systems, Inc.
Section Electrical Data Wiring Diagram & kw Drawing No. C78-B Generac Power Systems, Inc. 5
Section Electrical Data Electrical Schematic & kw Drawing No. C78-B Generac Power Systems, Inc.
Section Electrical Data Electrical Schematic & kw Drawing No. C78-B Generac Power Systems, Inc. 7
Section Electrical Data Wiring Diagram 7 kw Drawing No. D57-B DIAGRAM KEY BA - BRUSH ASSEMBLY BCR - BATTERY CHARGE RELAY CB - MAIN OUTPUT BREAKER CB - CIRCUIT BREAKER, ALTERNATOR EXCITATION D - DIODE DSW - PCB MOUNTED DIP SWITCH FS - FUEL SOLENOID F - FUSE AMP F - FUSE 5 AMP GRD - CONTROL PANEL GROUND HTO - HIGH OIL TEMPERATURE SWITCH HM - HOUR METER IC - INLINE CONNECTOR ICT - INTERCONNECTION TERMINALS IM - IGNITION MODULE LOP - LOW OIL PRESSURE SWITCH RAR - REMOTE ALARM RELAY SP - SPARK PLUG SW - AUTO / OFF / MANUAL SWITCH SW - SET EXERCISE SWITCH SM - STARTER MOTOR TB - INSULATED TERMINAL BLOCK TX - TRANSFORMER, Vac 5 VA & Vac VA (DUAL SEC.) ENGINE WIRING FS BATTERY CHARGER (UTILITY) A A 5A IC SP D TB IM 8 85 5 HTO 85 IC 8 C 8 IC 8 LOP 5 5 5 8 85 5 5 8 J 5 J SS CONTROL PRINTED CIRCUIT BOARD BLACK RED ON DSW ON - INDICATES - + V BATTERY SM - Vac Sense Transformer - Remote Not Auto - 5 Hz Operation - SPARE CUSTOMER SUPPLIED 8 Generac Power Systems, Inc.
Section Electrical Data Wiring Diagram 7 kw Drawing No. D57-B 5 A 5A CONTROL PANEL BOX CLOSEST TO BEARING BA A 5A TX BCR CB STATOR N N 7 9 77 A B 5A A 77 9 8 7 55 A 5 A N N 77 5 55 C 77 VOLTAGE REGULATOR A N A 55 N 5 A B RAR GRD B 9 5 8 9 9 8 7 5 5 9 8 A A 9 5 - + 5 A A F F AUTO N SW N 8 9 5 SW 8 CUSTOMER CONNECTION CB OFF V GENERATOR OUTPUT TO TRANSFER SWITCH CONTACTOR ICT N NEUTRAL CONNECTION N 9 UTILITY FROM T/SW UTILITY FROM T/SW TRANSFER RELAY COIL TRANSFER RELAY COIL 8 C - REMOTE START 8 NO - REMOTE START C - REMOTE ALARM NO - REMOTE ALARM HM MANUAL Generac Power Systems, Inc. 9
Section Electrical Data Electrical Schematic 7 kw Drawing No. D57-A BATTERY CHARGER 5B B A F 5A A BCR F A 77 C- BATTERY CHARGE WINDING 77 C- ELECTRONIC VOLTAGE REGULATOR C- BA FIELD C-9 C- 55 ENGINE RUN WINDING (STATOR) C- HTO C- A 85 SW B C- LOP B DIAGRAM KEY CB C-8 C-7 DPE WINDING (STATOR) BA - BRUSH ASSEMBLY BCR - BATTERY CHARGE RELAY CB - CIRCUIT BREAKER, MAIN OUTPUT CB - CIRCUIT BREAKER, ALT. EXCITATION D - DIODE FS - FUEL SOLENOID F - FUSE AMP F - FUSE 5 AMP HTO - HIGH OIL TEMPERATURE SWITCH HM - HOUR RUN METER IM - IGNITION MODULE LOP - LOW OIL PRESSURE SWITCH RAR - REMOTE ALARM RELAY SC - STARTER CONTACTER SP - SPARK PLUG SW - AUTO / OFF / MANUAL SWITCH SW - SET EXERCISE SWITCH SM - STARTER MOTOR TX - TRANSFORMER, Vac 5 VA & Vac VA (DUAL SEC.) C- 5 5 J CONTROL PRINTED CIRCUIT BOARD 9 J A 5 7 8 9 8 8 9 5 8 A 9 A 5 9 5 A Generac Power Systems, Inc.
Section Electrical Data Electrical Schematic 7 kw Drawing No. D57-A TX N B C- C-5 A 5 5VA VA N RAR 9 8 8 9 CUSTOMER CONNECTIONS 8 N N N N B 9 A SW 8 NEUTRAL 9 9 POWER WINDING (STATOR) V V 9 CB 9 9 V A 9 C- SC RED C- 5 SC FS HM C- SM BATTERY V BLACK C-5 8 D IM SP CUSTOMER SUPPLIED Generac Power Systems, Inc.