Complete assembly and logistics catalogue. The perfect solution for every requirement. Perfect profile machining since 1928.

Complete assembly and logistics catalogue The perfect solution for every requirement. Perfect profile machining since 1928.

Table of contents Chapter Page 1 I The company 4 2 I Service 6 3 I Operating and assembly equipment 8 4 I Assembly tables 10 5 I Assembly centres 54 6 I Rack systems 62 7 I Roller conveyors 72 8 I Transport trolleys 86 9 I Tools 120 10 I Glazing units 126 11 I Production planning 132 12 I Notes 134 3

1 The company 1 A company with a tradition dating back to 1928 elumatec was established at the main location in Mühlacker near Stuttgart in 1928. In the beginning, elumatec produced light-metal sandcast parts. Today, we are the leading premium supplier in the segment of profile machining for a vast array of different requirements and materials. With 720 employees as well as our subsidiaries, branches and dealers in over 50 countries, we are always just around the corner from you. The results of our many years of work are characterised by impressive references, numerous patents and inventions, over 28,000 customers and more than 5,000 profile machining centres manufactured. Only quality produces quality Machines made by elumatec As the leading premium supplier, our focus is not simply on sales figures, but on the even more important aspect of maintaining a leading position in terms of quality. Our machines are only rated market ready once they meet our high standards in terms of reliability, efficiency, and accuracy. Our guaranteed supply of spare parts for ten or more years ensures a high level of production reliability. Lean & Green The broad spectrum of machines and solutions that we offer has made us rely on flexible and lean production processes. The key concept of Lean & Green is applied consistently in our production process: We pay careful attention to the conservation of material and energy resources in all of our processes from vendors on to the finished product. Our quality concept is based on our proximity to you as well as on the know-how and dependability present at all levels of our company from development and design to manufacturing and on to sales and after-sales service. With commitment and passion we develop the best-possible solution for you, seeing ourselves both as a service provider and a dependable partner. Our know-how is your advantage We operate in an environment characterised by very dynamic customers in the most diverse industry sectors with completely different requirements and must react to changing requirements and needs in an instant. And we do, all the time, with our short response times, close proximity the world over and the highest level of commitment. Consequently, we assess our capabilities continuously and know that this requires ongoing learning and unceasing development of our competencies. This enables us to initiate and shape change processes. 4

2 Service 2 Available locally all around the world Our contribution to your success We are there for you on site worldwide With our subsidiaries, branches and dealers in over 50 countries and cooperation partners in many more, we are available locally around the world. Because we are represented globally, yet locally, you can always reach us. From implementation to maintenance and repairs, you can quickly and easily benefit from our service. We even go one step further: We will gladly help you set up your machines, provide your employees with valuable, practical knowledge and perform important servicing and maintenance work. Together, we can work out customised service agreements that are tailored to precisely suit your needs. elumatec AG: Headquarter Germany elumatec Albania elumatec Algeria elumatec de América Latina S.A. elumatec Asia pte Ltd. elumatec Australia Pty. Ltd. elumatec Austria GmbH elumatec Benelux B.V. elumatec d.o.o., Bosnien elumatec d.o.o., Kroatien elumatec d.o.o., Serbien elumatec Brazil elumatec Bulgaria EOOD elumatec Cape Town (Pty) Ltd. elumatec Chile Limitada elumatec Czech Republic s.r.o. elumatec Denmark elumatec Estonia elumatec Finland elumatec France S.A.S. elumatec Greece elumatec Hungary elumatec India Private Limited elumatec Italia S.r.l. elumatec Israel elumatec Japan elumatec Kazakhstan elumatec Korea Co. Ltd. elumatec Kosovo elumatec Latvia elumatec Lithuania elumatec Malaysia SDN BHD elumatec Macedonia elumatec Middle East LLC elumatec Montenegro elumatec New Zealand elumatec Norge AS elumatec North America Inc. elumatec Peru elumatec Polska Sp. z o. o. elumatec Portugal elumatec România srl. elumatec Russia OOO elumatec Shanghai Co. Ltd. elumatec Shenzhen Co. Ltd. elumatec Skandinavien AB elumatec Slovenia elumatec Slovensko, s.r.o. elumatec South Africa (Pty) Ltd. elumatec Spain elumatec Swiss AG elumatec Taiwan elumatec Thailand elumatec Türkiye Makina Tic. elumatec Ukraine elumatec United Kingdom Ltd. Please find your local contact at: http://www.elumatec.com/the-company/locations 6 7

3 Operating and assembly equipment 3 The perfect solution for every requirement We think things through. With our extensive portfolio of processes, methods and products, we can find the exact solution you need for your special requirements. We cover the whole spectrum from craftsman s enterprises to industrial profile machining operations. Our range includes basic, manual-operation machines as well as complex, state-of-the-art profile machining centres with CNC control. Moreover, we offer all of the other components you need for setting up efficient, safe and ergonomic production lines, including assembly equipment, roller conveyors, transport trolleys, glazing units and tools. Our machines and operating equipment have a modular design and all components are compatible with each other. This gives you the flexibility you need to adapt your production equipment at any time to suit the growing demands of your enterprise all from a single source. We also offer assistance in the planning of your production. We draw on our experience which goes back generations, and always keep the practical issues in mind. All of our products are made by elumatec, which stands for our promise of quality with exceptional precision, durability and stability. Assembly tables We offer a very comprehensive range of assembly tables in many different versions for a multitude of applications and different space requirements. Whether rotating, lifting or tipping we have the perfect product for every need. Assembly centres Sash assembly centres are an important part of an efficient production process. The numerous options for our sash assembly centres mean they can be customised to meet the requirements of many different production lines and can be expanded as needed. This gives you maximum flexibility and allows you to expand your production equipment step by step. Transport trolleys Perfect interaction between material supply, transportation and commissioning is one of the important prerequisites for a trouble-free and economical logistics and production process. With our universal transport trolleys, you can deal with this challenge beautifully and ensure that you always have all of the materials, such as profiles, reinforcement, gaskets, glass and glazing beads, at the right place at the right time. Tools Special-purpose tools and tool trolleys are required in every production system. And, of course, you can also find the right solution for these needs in our product range. Roller conveyors Transport and buffer systems ensure optimal material flow during production. Our vertical roller conveyor systems save space, are flexible and make a significant contribution to increasing your productivity. Inspection and glazing units Quality inspection is an important part of every production process not only in the production of PVC windows. Our inspection and glazing units have proven to be the perfect tool for quality inspections in terms of flexibility, robust construction and precision. 8

4 Assembly tables We offer a very comprehensive range of assembly tables in many different versions for a multitude of applications and different space requirements. Whether rotating, lifting or tipping the perfect product for every need. Product overview Product Page Sliding table MST 2000 3000 12 Assembly table MT 2000 3000 14 Assembly table MTA 3000 16 Horizontal table Individual table HT 1000 18 Horizontal table Individual table HT 2000 20 Horizontal table Individual table HT 3000 22 Horizontal table Expansion HT 1000 E 24 Horizontal table Expansion HT 2000 E 26 Horizontal table Expansion HT 3000 E 28 Horizontal table Left table, 45 HT 2045 L 30 Horizontal table Right table, 45 HT 2045 R 30 Horizontal table Add-on examples HT 1000 E 2000 E 3000 E 32 Horizontal table Add-on examples HT 2045 33 Rotating table DT 1000 34 Lift and turn table HD 3000 36 Assembly stands MS 3000 4000 38 Assembly stands (1 pair) MB 2000 40 Roller support MST 1000 41 Assembly station MSA 2400 42 Door bar assembly table TMT 2000 44 Tilting table KT 3000 4000 46 Tilting table with height adjustment KTH 3000 4000 48 Roller shutter box assembly table RMT 1400 50 Equipment holders G 3000 4000 52 Accessory steel column S 3000 52 10 11

4 Assembly tables 4.1 Horizontal assembly tables Sliding table MST 2000 Art. no. 250 00 50 00 Assembly table for all work tasks on frames and sashes Options Supporting surface Table supporting surface with plastic slide bars Storage tray Storage tray for setting down tools and accessories Assembly table for all work tasks on frames and sashes Horizontal frame transportation Storage tray for setting down tools and accessories Adjustable height Table supporting surface with plastic slide bars Simple installation with a modular system design Length 2,000 mm Width 1,300 mm Height 850 1,000 mm Weight 90 kg Also available with brush strips on request Also available with felt strips on request (for wooden profiles) Also available with rubber strips on request (for aluminium profiles) 4-fold compressed air supply Sliding table MST 3000 Art. no. 250 00 50 01 See MST 2000, however: Length 3,000 mm Weight 110 kg Height adjustment Adjustable height; working height can be set to 850 1,000 mm by means of adjustable feet Brush strip Table supporting surface with brush strip for MT/HT 2000 Art. no. 250 20 05 07 MT/HT 3000 Art. no. 250 20 05 10 Felt strip Table supporting surfaces with felt strip for MT/HT 2000 Art. no. 250 20 05 08 MT/HT 3000 Art. no. 250 20 05 11 Rubber strips Table supporting surfaces with rubber-knob profile for MT/HT 2000 Art. no. 250 20 05 09 MT/HT 3000 Art. no. 250 20 05 12 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools Art. no. 250 20 63 02 MST 2000 MST 3000 12 13

4 Assembly tables 4.1 Horizontal assembly tables Assembly table MT 2000 Art. no. 250 00 50 10 Assembly table for all work tasks on frames and sashes Supporting surface Table supporting surface with plastic slide bars 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools Height adjustment Adjustable height; working height can be set to 850 1,000 mm by means of adjustable feet Assembly table for all work tasks on frames and sashes Table supporting surface with plastic slide bars Storage tray for setting down tools and accessories Adjustable height Practical storage area under the table surface Four plastic trays for small accessories, hardware and screws 4-fold compressed air supply Simple installation with a modular system design Storage tray Storage tray for setting down tools and accessories Brush strip Table supporting surface with brush strip for MT/HT 2000 Art. no. 250 20 05 07 MT/HT 3000 Art. no. 250 20 05 10 Felt strip Table supporting surfaces with felt strip for MT/HT 2000 Art. no. 250 20 05 08 MT/HT 3000 Art. no. 250 20 05 11 Length 2,000 mm Width 1,300 mm Height 850 1,000 mm Weight 100 kg Options Also available with brush strips on request Also available with felt strips on request (for wooden profiles) Also available with rubber strips on request (for aluminium profiles) Double two-pin grounded socket Tool rack Maintenance unit Castors, cmpl. Spiral hose Storage area Storage area with four plastic trays for small accessories, hardware and screws Rubber strips Table supporting surfaces with rubber-knob profile for MT/HT 2000 Art. no. 250 20 05 09 MT/HT 3000 Art. no. 250 20 05 12 Tool rack Tool rack for pneumatic or electric tools MT 2000 Art. no. 250 20 27 05 MT 3000 Art. no. 250 20 27 05 Assembly table MT 3000 Art. no. 250 00 50 11 See MT 2000, however: Length 3,000 mm Weight 120 kg Maintenance unit Maintenance unit for compressed-air tools MT 2000 Art. no. 250 21 63 01 MT 3000 Art. no. 250 21 63 01 Castors, cmpl. Two castors with brake and two fixed rollers provide mobility in all directions MT 2000 Art. no. 250 20 97 00 MT 3000 Art. no. 250 20 97 00 Double two-pin grounded socket Double two-pin grounded socket MT/HT 2000 Art. no. 250 20 46 00 MT/HT 3000 Art. no. 250 20 46 00 Spiral hose Spiral hose L = 2.5 m with kink protection, coupling and connection for compressed-air tools MT/HT 2000 Art. no. 256 20 02 23 44 MT/HT 3000 Art. no. 256 20 02 23 44 MT 2000 MT 3000 14 15

4 Assembly tables 4.1 Horizontal assembly tables Assembly table MTA 3000 Art. no. 250 00 50 14 Assembly table expandable for all work tasks on frames and sashes Universal assembly table Pull-outs on four sides Ideal for large elements Adjustable height Table supporting surface with plastic slide bars Practical storage area under the table surface Four plastic trays for small accessories, hardware and screws 4-fold compressed air supply Simple installation with a modular system design Options Also available with brush strips on request Also available with felt strips on request (for wooden profiles) Also available with rubber strips on request (for aluminium profiles) Castors, cmpl. Supporting surface Table supporting surface with plastic slide bars 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools Storage area Practical storage area under the table surface with four plastic trays for small accessories, hardware and screws Height adjustment Adjustable height; working height can be set to 850 1,000 mm by means of adjustable feet Length 2,400 4,000 mm Width 1,300 1,900 mm Height 850 1,000 mm Weight 160 kg Brush strip Table supporting surface with brush strip for MT/HT 3000 Art. no. 250 20 05 10 Felt strip Table supporting surfaces with felt strip for MT/HT 3000 Art. no. 250 20 05 11 Rubber strips Table supporting surfaces with rubber-knob profile for MT/HT 3000 Art. no. 250 20 05 12 Castors, cmpl. Two castors with brake and two fixed rollers provide mobility in all directions Art. no. 250 20 97 00 MTA 3000 16 17

4 Assembly tables Supporting surface Table supporting surface with plastic slide bars Storage tray Storage tray for setting down tools and accessories 4.1 Horizontal assembly tables Horizontal table Individual table HT 1000 Horizontal table for all work tasks on frames and sashes Table supporting surface with plastic slide bars Storage tray for setting down tools and accessories Adjustable height Simple installation with a modular system design Length 1,000 mm Width 1,300 mm Height 850 1,000 mm Weight 70 kg Art. no. 250 00 50 22 Options Also available with brush strips on request Also available with felt strips on request (for wooden elements) Also available with rubber strips on request (for aluminium elements) Roller support Tool rack 4-fold compressed air supply Height adjustment Adjustable height; working height can be set to 850 1,000 mm by means of adjustable feet Felt strip Table supporting surfaces with felt profile strip for HT 1000 Art. no. 250 20 05 05 Brush strip Table supporting surface with brush strip for HT 1000 Art. no. 250 20 05 04 Rubber strips Table supporting surface with rubber-knob profile for aluminium elements HT 1000 Art. no. 250 20 05 06 Tool rack Tool rack for pneumatic or electric tools HT 1000 Art. no. 250 20 27 02 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools HT 1000 Art. no. 250 20 63 01 Pneumatic lifting unit Lifting unit L = 1,000 for HT 1000 Art. no. 250 20 63 06 Roller support, cmpl., for HT 1000/PVC Hard plastic rollers with polyamide coating, on plain bearings, Load per roller: 60 kg, convenient for transport and handling of PVC elements HT 1000 Art. no. 250 20 05 31 HT 1000 Rubber roller support, cmpl., for HT 1000/Alum. Plastic rollers with polyurethane coating, on ball bearingsload per roller: 40 kg, convenient for transport and handling of aluminium elements HT 1000 Art. no. 250 20 05 34 18 19

4 Assembly tables Supporting surface Table supporting surface with plastic slide bars Storage tray Storage tray for setting down tools and accessories 4.1 Horizontal assembly tables Horizontal table Individual table HT 2000 Horizontal table for all work tasks on frames and sashes Table supporting surface with plastic slide bars Storage tray for setting down tools and accessories Adjustable height Simple installation with a modular system design Length 2,000 mm Width 1,300 mm Height 850 1,000 mm Weight 90 kg Art. no. 250 00 50 19 Options Also available with brush strips on request Also available with felt strips on request (for wooden elements) Also available with rubber strips on request (for aluminium elements) Roller support Tool rack 4-fold compressed air supply Storage area with six plastic trays Height adjustment Adjustable height; working height can be set to 850 1,000 mm by means of adjustable feet Felt strip Table supporting surfaces with felt strip for MT/HT 2000 Art. no. 250 20 05 08 Brush strip Table supporting surface with brush strip for MT/HT 2000 Art. no. 250 20 05 07 Rubber strips Table supporting surface with rubber-knob profile for aluminium elements MT/HT 2000 Art. no. 250 20 05 09 Storage area Storage area with six plastic trays for small accessories, hardware and screws HT 2000 Art. no. 250 20 91 00 Tool rack Tool rack for pneumatic or electric tools HT 2000 Art. no. 250 20 27 02 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools HT 2000 Art. no. 250 20 63 01 Pneumatic lifting unit Lifting unit L = 2,000 for HT 2000 Art. no. 250 20 63 05 HT 2000 Roller support, cmpl., for HT 2000/PVC Hard plastic rollers with polyamide coating, on plain bearings, Load per roller: 60 kg, convenient for transport and handling of PVC elements HT 2000 Art. no. 250 20 05 32 Roller support, cmpl., for HT 2000/Alum. Plastic rollers with polyurethane coating, on ball bearingsload per roller: 40 kg, convenient for transport and handling of aluminium elements HT 2000 Art. no. 250 20 05 35 20 21

4 Assembly tables Supporting surface Table supporting surface with plastic slide bars Storage tray Storage tray for setting down tools and accessories 4.1 Horizontal assembly tables Horizontal table Individual table HT 3000 Horizontal table for all work tasks on frames and sashes Table supporting surface with plastic slide bars Storage tray for setting down tools and accessories Adjustable height Simple installation with a modular system design Length 3,000 mm Width 1,300 mm Height 850 1,000 mm Weight 120 kg Art. no. 250 00 50 18 Options Also available with brush strips on request Also available with felt strips on request (for wooden elements) Also available with rubber strips on request (for aluminium elements) Roller support Tool rack 4-fold compressed air supply Storage area with six plastic trays Height adjustment Adjustable height; working height can be set to 850 1,000 mm by means of adjustable feet Felt strip Table supporting surfaces with felt strip for MT/HT 3000 Art. no. 250 20 05 11 Brush strip Table supporting surface with brush strip for MT/HT 3000 Art. no. 250 20 05 10 Rubber strips Table supporting surface with rubber-knob profile for aluminium elements MT/HT 3000 Art. no. 250 20 05 12 Storage area Storage area with six plastic trays for small accessories, hardware and screws HT 3000 Art. no. 250 20 91 00 Tool rack Tool rack for pneumatic or electric tools HT 3000 Art. no. 250 20 27 02 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools HT 3000 Art. no. 250 20 63 01 Roller support, cmpl. for HT 3000/PVC Hard plastic rollers with polyamide coating, on plain bearings, Load per roller: 60 kg, convenient for transport and handling of PVC elements HT 3000 Art. no. 250 20 05 33 HT 3000 Roller support, cmpl., for HT 3000/Alum. Plastic rollers with polyurethane coating, on ball bearingsload per roller: 40 kg, convenient for transport and handling of aluminium elements HT 3000 Art. no. 250 20 05 36 Pneumatic lifting unit Lifting unit L=3,000 for HT 3000 HT 3000 Art.no. 250 20 63 04 22 23

4 Assembly tables Supporting surface Table supporting surface with plastic slide bars Storage tray Storage tray for setting down tools and accessories 4.1 Horizontal assembly tables Horizontal table Expansion HT 1000 E Modular work table for a production line (basic module) Art. no. 250 00 50 57 Height adjustment Adjustable height; working height can be set to 850 1,000 mm by means of adjustable feet Brush strip Table supporting surface with brush strip HT 1000 Art. no. 250 20 05 04 Universal system of work tables for lines with a continuous production flow Modular system basic module + additional module Add-on elements for individualised expansion Additional modules are easy to install Versatile work table for all applications: for example, as an individual table in the production flow, as an in-line workstation for assembly work, as a work table for gasket insertion, for the post-processing of special-order production items or as a buffer zone Table supporting surface with plastic slide bars Adjustable height Simple installation with a modular system design Length 1,000 mm Width 1,300 mm Height 850 1,000 mm Weight 60 kg Felt strip Table supporting surfaces with felt profile strip for HT 1000 Art. no. 250 20 05 05 Rubber strips Table supporting surface with rubber-knob profile for aluminium elements HT 1000 Art. no. 250 20 05 06 Tool rack Tool rack for pneumatic or electric tools HT 1000 Art. no. 250 20 27 02 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools HT 1000 Art. no. 250 20 63 01 End rack for HT HT 1000 Art. no. 250 20 85 03 End strip with knob profile HT 1000 Art. no. 250 20 05 00 Roller support, cmpl., for HT 1000/PVC Hard plastic rollers with polyamide coating, on plain bearings, Load per roller: 60 kg, convenient for transport and handling of PVC elements HT 1000 Art. no. 250 20 05 31 Roller support, cmpl. for HT 1000/Alum. Plastic rollers with polyurethane coating, on ball bearingsload per roller: 40 kg, convenient for transport and handling of aluminium elements HT 1000 Art. no. 250 20 05 34 HT 1000 E 24 25

4 Assembly tables Height adjustment Adjustable height; working height can be set to 850 1,000 mm by means of adjustable feet Brush strip Table supporting surface with brush strip MT/HT 2000 Art. no. 250 20 05 07 4.1 Horizontal assembly tables Horizontal table Expansion HT 2000 E Modular work table for a production line (basic module) Art. no. 250 00 50 58 Universal system of work tables for lines with a continuous production flow Modular system basic module + additional module Add-on elements for individualised expansion Additional modules are easy to install Versatile work table for all applications: for example, as an individual table in the production flow, as an in-line workstation for assembly work, as a work table for gasket insertion, for the post-processing of special-order production items or as a buffer zone Table supporting surface with plastic slide bars Adjustable height Simple installation with a modular system design Supporting surface Table supporting surface with plastic slide bars Storage tray Storage tray for setting down tools and accessories Felt strip Table supporting surfaces with felt strip for MT/HT 2000 Art. no. 250 20 05 08 Tool rack Tool rack for pneumatic or electric tools HT 2000 Art. no. 250 20 27 02 Rubber strips Table supporting surface with rubber-knob profile for aluminium elements MT/HT 2000 Art. no. 250 20 05 09 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools HT 2000 Art. no. 250 20 63 01 Length 2,000 mm Width 1,300 mm Height 850 1,000 mm Weight 80 kg Storage area Storage area with six plastic trays for small accessories, hardware and screws HT 2000 Art. no. 250 20 91 00 End rack for HT HT 2000 Art. no. 250 20 85 03 End strip with knob profile HT 2000 Art. no. 250 20 05 00 Fold-up pass-through section for HT Art. no. 250 20 08 00 Options: Roller support, cmpl., for fold-up pass-through section/pvc or rubber roller support cmpl. for fold-up pass-through section/ Alum. Art. no. 250 20 05 44 Roller support, cmpl., for HT 2000/PVC Hard plastic rollers with polyamide coating, on plain bearings, load per roller: 60 kg, convenient for transport and handling of PVC elements HT 2000 Art. no. 250 20 05 32 Roller support, cmpl., for HT 2000/Alum. Plastic rollers with polyurethane coating, on ball bearings, load per roller: 40 kg, convenient for transport and handling of aluminium elements HT 2000 Art. no. 250 20 05 35 HT 2000 E 26 27

4 Assembly tables Height adjustment Adjustable height; working height can be set to 850 1,000 mm by means of adjustable feet Brush strip Table supporting surface with brush strip for MT/HT 3000 Art. no. 250 20 05 10 4.1 Horizontal assembly tables Horizontal table Expansion HT 3000 E Modular work table for a production line (basic module) Art. no. 250 00 50 59 Universal system of work tables for lines with a continuous production flow Modular system basic module + additional module Add-on elements for individualised expansion Additional modules are easy to install Versatile work table for all applications: for example, as an individual table in the production flow, as an in-line workstation for assembly work, as a work table for gasket insertion, for the post-processing of special-order production items or as a buffer zone Table supporting surface with plastic slide bars Adjustable height Simple installation with a modular system design Supporting surface Table supporting surface with plastic slide bars Storage tray Storage tray for setting down tools and accessories Felt strip Table supporting surfaces with felt strip for MT/HT 3000 Art. no. 250 20 05 11 Tool rack Tool rack for pneumatic or electric tools HT 3000 Art. no. 250 20 27 02 Rubber strips Table supporting surface with rubber-knob profile for aluminium elements MT/HT 3000 Art. no. 250 20 05 12 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools HT 3000 Art. no. 250 20 63 01 Length 3,000 mm Width 1,300 mm Height 850 1,000 mm Weight 100 kg Storage area Storage area with six plastic trays for small accessories, hardware and screws HT 3000 Art. no. 250 20 91 00 End rack for HT HT 3000 Art. no. 250 20 85 03 End strip with knob profile HT 3000 Art. no. 250 20 05 00 Pneumatic lifting unit, L = 3,000 for HT 3000 HT 3000 Art. no. 250 20 63 04 Roller support, cmpl. for HT 3000/PVC Hard plastic rollers with polyamide coating, on plain bearings, load per roller: 60 kg, convenient for transport and handling of PVC elements HT 3000 Art. no. 250 20 05 33 Roller support, cmpl., for HT 3000/Alum. Plastic rollers with polyurethane coating, on ball bearings, load per roller: 40 kg, convenient for transport and handling of aluminium elements HT 3000 Art. no. 250 20 05 36 HT 3000 E 28 29

4 Assembly tables 4.1 Horizontal assembly tables Horizontal table Left table, 45 HT 2045 L Horizontal table for all work tasks on frames and sashes Angled work table; can be used as a pass-through in the production line or as a buffer zone Assembly table for all work tasks on frames and sashes Table supporting surface with plastic slide bars Storage tray for setting down tools and accessories Adjustable height Simple installation with a modular system design Art. no. 250 00 50 23 Supporting surface Table supporting surface with plastic slide bars Storage tray Storage tray for setting down tools and accessories Brush strip Table supporting surface with brush strip for HT 2045 Art. no. 250 20 05 22 Rubber strips Table supporting surfaces with rubber-knob profile for aluminium elements HT 2045 Art. no. 250 20 05 24 Felt strip Table supporting surfaces with felt profile strip for HT 2045 Art. no. 250 20 05 23 Storage area Storage area with six plastic trays for small accessories, hardware and screws HT 2045 Art. no. 250 20 91 00 Length 2,850 mm Width 1,300 mm Height 850 1,000 mm Weight 100 kg Options Also available with brush strips on request Also available with felt strips on request (for wooden elements) Also available with rubber strips on request (for aluminium elements) Roller support Tool rack 4-fold compressed air supply Storage area with six plastic trays Parallelogram support, cmpl., for 90 Triangular support, cmpl., for in-line use Height adjustment Adjustable height. Working height can be set to 850 1,000 mm by means of adjustable feet Tool rack Tool rack for pneumatic or electric tools HT 2045 Art. no. 250 20 27 02 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools HT 2045 Art. no. 250 20 63 01 Horizontal table Right table, 45 HT 2045 R See Left table, 45 HT 2045 L Art. no. 250 00 50 24 Roller support, cmpl., for HT 2045/PVC Hard plastic rollers with polyamide coating, on plain bearings, Load per roller: 60 kg, convenient for transport and handling of PVC elements HT 2045 Art. no. 250 20 05 37 Roller support, cmpl., for HT 2045/Alum. Plastic rollers with polyurethane coating, on ball bearingsload per roller: 40 kg, convenient for transport and handling of aluminium elements HT 2045 Art. no. 250 20 05 38 HT 2045 L HT 2045 R Parallelogram support, cmpl., for 90 HT 2045 Art. no. 250 20 05-01 -26 Table supporting surface brush strip, -28 Table supporting surface felt profile strip, -30 Table supporting surface rubber-knob profile, -39 Roller support, cmpl. for PVC, -40 Rubber roller support cmpl. for Alum. Triangular support, cmpl., for in-line use HT 2045 Art. no. 250 20 05-02 -25 Table supporting surface brush strip, -27 Table supporting surface felt profile strip, -29 Table supporting surface rubber-knob profile, -41 Roller support, cmpl. for PVC, -42 Rubber roller support cmpl. for Alum. 30 31

4 Assembly tables 4.1 Horizontal assembly tables Horizontal table HT 2045 Add-on examples Modular work table for a production line Horizontal table HT Add-on examples Variants for HT 2045 are possible Modular work table for a production line Variants for HT 1000E, HT 2000E and HT 3000E are possible In-line assembly table Basic module - modular system Assembly table with fold-up passthrough section In-line assembly table, 90 In-line assembly table In-line assembly table (pass through) Assembly table with roller support 32 33

4 Assembly tables 4.2 Rotating table Rotating table DT 1000 Art. no. 250 00 50 07 Rotating table for all work tasks on frames and sashes Rotating work table Versatile work table for all applications, e.g. for assembly tasks, as a work table for gasket insertion, for the post-processing of specialorder production items, for hardware assembly as well as for final assembly Four continuously adjustable pull-out support arms Support arms are rubber coated Table surface can be rotated 360 and locked using pedal With practical storage tray and practical tool tray Length of the arms 700 1,000 mm Options Height 900 mm Weight 110 kg Also available with a felt surface on request (for wooden profiles) Art. no. 250 20 05 03 Supporting surface Support arms are rubber coated Tool rack Tool rack for pneumatic or electric tools Storage area Practical storage for small accessories, hardware and screws Support arms Four pivoting and continuously adjustable pull-out support arms Pedal brake Table surface can be rotated 360 ; foot brake for locking the rotation Felt strip Felt surface for DT 1000 (wood processing) Art. no. 250 20 05 03 DT 1000 34 35

4 Assembly tables 4.3 Lift and turn table Lift and turn table HD 3000 Art. no. 250 00 50 29 Lift and turn table for assembly and gasket insertion Ideal for assembly and gasket insertion Adjustable height Inner table height pneumatically adjustable Inner table can be rotated; with pneumatic fixing brake Inner table equipped with rubber strips Outer table with plastic slide bars 4-fold compressed air supply Optional Outer table also available with rubber profiles on request (for aluminium profiles) Supporting surface Outer table with plastic slide bars. Inner table equipped with rubber strips Foot switch Control via foot valve Lift and turn mechanism Practical for hardware assembly as well as for final assembly and gasket insertion. Inner table height pneumatically adjustable. Inner table can be rotated; with pneumatic fixing brake 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools Length 3,000 mm Width 1,300 mm Adjustable height 850 1,000 mm Travel of pneum. inner table 150 mm Weight 240 kg Load 200 kg Compressed air supply 7 bar Air consumption approx. 35 l/min. Outer table with rubber strips Outer table supporting surface with rubber-knob profile for HD 3000. Outer table also available with rubber strips on request. HD 3000 Art. no. 250 20 05 19 HD 3000 36 37

4 Assembly tables 4.4 Assembly stands Clamps Two material clamps at the side fix the profile while working, profile clamping height, max. 200 mm Height adjustment Adjustable height; working height can be set by means of adjustable feet Assembly stand MS 3000 Art. no. 251 00 51 08 Assembly table for vertical assembly Ideal for vertical assembly Suitable for lines Infinitely variable intermediate positions for ergonomic working Height adjustment by means of pneumatic cylinder Roller support with steel rollers Table supporting surface with plastic slide bars Two horizontally adjustable profile clamps 4-fold compressed air supply Length 3,110 mm Width 1,200 mm Vertical height 2,050 mm Pneum. height adjustment 500 mm Roller conveyor width 200 mm Options Weight 330 kg Load 300 kg Compressed air supply 7 bar Air consumption approx. 35 l/min. Assembly stand MS 4000 Art. no. 251 00 51 09 See MS 3000, however: Length 4,110 mm Weight 370 kg Supporting surface Table supporting surface with plastic slide bars Roller support Lower roller conveyor with support roller, L = 200 mm Foot switch Control via foot valve. Pneumatic height adjustment by 500 mm in the vertical position, clamping is pneumatic Lead-in rollers Protective rollers for beginning or end of roller conveyor Holder plate for screw driving unit Tool rack for pneumatic tools MS 3000/4000 Art. no. 250 23 00 00 4-fold compressed air supply 4-fold connection for compressed-air tools Pull-out profile support The table supporting surface can be pulled out at the top for MS 3000 and MS 4000 by 800 mm and 500 mm to accommodate high frames MS 3000 Art. no. 251 20 63 01 MS 4000 Art. no. 251 20 63 03 Positionable profile clamps Auxiliary clamps provide extra security when working MS 3000/4000 Art. no. 251 20 63 00 Pull-out profile support for MS 3000 Positionable profile clamps Holder plate for screw driving unit Mobility unit Rail End stop Profile protectors for support rollers Profile protectors for support rollers Profile protectors for support rollers, 200 mm (Alum./16 x and Alum./21 x), roller conveyor with protective tubing over the rollers to protect the window element during infeed and outfeed MS 3000 Art. no. 252 20 63 01 MS 4000 Art. no. 252 20 63 03 Mobility unit Mobility unit for KT/KTH/MS/VE, with flanged rollers and fixing brake MS 3000/4000 Art. no. 250 20 32 01 End stop End stop Rb = 200 for VR MS 3000/4000 Art. no. 252 20 32 01 Rail Rails, 2.0 m, left and right respectively, note: Please order the length of rails required MS 3000/4000 Art. no. 252 20 09 00 MS 4000 38 39

4 Assembly tables 4.4 Assembly stands Assembly stands (1 pair) MB 2000 Art. no. 250 00 50 13 Assembly stands for working on large window elements Assembly stand 2.0 m long Simple installation with a modular system design Rubber profile supporting surface Set of assembly stands (1 pair) Adjustable height Supporting surface Supporting surfaces with rubber profile Height adjustment Height adjustable from 850 1,000 mm Roller support MST 1000 Art. no. 250 00 50 03 galvanised Plastic support rollers Height is adjustable Length 550 mm Width 450 mm Height adjustable from 700 1,100 mm Support roller diameter 50 mm Support roller length 500 mm Weight 10 kg Plastic rollers Support rollers L = 500 mm Height adjustment Height adjustable from 700 1,100 mm Length 2,000 mm Height 850 1,000 mm Width 700 mm Weight 40 kg MB 2000 MST 1000 40 41

4 Assembly tables 4.4 Assembly stands Supports Supporting surfaces with rubber profile. The supports at the edges have a parallelogram shape to allow profiles to be set down longitudinally. Pull-out supports on the side: 900 mm Supporting surface Supporting surfaces equipped with rubber profile to protect profiles from damage Assembly station MSA 2400 Art. no. 250 00 50 26 Assembly station for all assembly tasks on special-order elements and curtain walls Assembly table for all assembly tasks on special-order elements and curtain walls Pull-outs on two sides Assembly table is ideal for the assembly of larger elements The narrow design of the machine base provides good accessibility to the elements from all sides The assembly table is mobile Supporting surfaces with rubber profile The tables can be adapted to suit the elements optimally due to a large adjustment range of the supporting surfaces, i.e. by pulling out the supports and shifting the tables Options Flanged roller, cmpl., for MSA 2400 Assembly lines Rail, 2.0 m, left and right Castor, cmpl., for MSA 2400 Stand alone 4-fold compressed air supply Storage area, cmpl., for MSA 2400 Flanged roller, cmpl. Mobility unit with four flanged rollers and two fixing brakes MSA 2400 Art. no. 250 20 97 01 Rail Rails, 2.0 m, left and right. Note: Please order the length of rail required for the assembly station MSA 2400 Art. no. 252 20 09 00 Supports Supporting surfaces with rubber profile. The supports at the edges have a parallelogram shape to allow profiles to be set down longitudinally. Pull-out supports on the side: 900 mm Castors Mobility unit with two castors with swivel brake and travelling brake plus two fixed rollers MSA 2400 Art. no. 250 20 97 00 Length 2,400 mm Width 600 mm Height 850 1,000 mm Supporting surface 600 x 2,400 mm Pulled out 600 x 4,200 mm Weight 80 kg Load 600 kg 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools MSA 2400 Art. no. 250 20 63 02 Storage area Storage area with four plastic trays for small accessories, hardware and screws Art. no. 250 20 91 01 Variants for assembly lines Stand-alone variants The rails, once adjusted to be level, provide a level supporting surface on which the tables can be moved The tables can be moved and easily positioned on the rails Two or more tables can be combined to enlarge the supporting surface to any extent desired The tables are ideal for the assembly of large elements When the tables are not needed, they can be pushed together and moved aside There are supports with a parallelogram shape at the edges to allow profiles to be set down longitudinally The narrow design of the machine base provides good accessibility to the elements from all sides A larger work area of the supporting surface can be achieved by pulling out the parallelogram-shaped supports The tables can be moved and easily positioned on castors Two tables can be combined to enlarge the supporting surface to any extent desired The tables are ideal for the assembly of large elements Note Note MSA 2400 assembly station two pieces Art. no. 250 00 50 26 Flanged roller, cmpl., for MSA 2400 Stand alone two pieces Art. no. 250 20 97 00 MSA 2400 Pair of work tables, MSA 2400 MSA 2400 assembly station two pieces Art. no. 250 00 50 26 Flanged roller, cmpl., for MSA 2400 Assembly lines two pieces Art. no. 250 20 97 01 Rail 2.0 m left and right two pieces Art. no. 252 20 09 00 42 43

4 Assembly tables 4.4 Assembly stands Door bar assembly table TMT 2000 Art. no. 250 00 50 25 Assembly table for pre-assembly of hardware and gaskets Work table for all pre-assembly tasks for hardware and gaskets on aluminium windows and doors Equipped with two clamps Clamping device for profiles with a depth of 45 120 mm and facing width of 50 150 mm. Clamping position can be adjusted Clamping cylinder is activated by a foot switch 180 pivoting mechanism for the clamped profiles in 30 steps via a foot switch, lockable Support arms for long parts Two storage areas for setting down tools and small parts Drawers for tools Rack for screw driving unit or drill 4-fold compressed air supply Double two-pin grounded socket Length 2,000 mm Width 850 mm Height 1,970 mm Weight 145 kg Compressed air supply 7 bar Air consumption approx. 20 l/min. Clamping device Clamping device for profiles with a depth of 45 120 mm and facing width of 50 150 mm. Clamping position adjustable in the longitudinal direction of the profile. Clamping cylinder actuated via a foot switch Support arms Support arms for long parts such as multiple locking hardware. Storage areas for tools and small parts Drawer Drawer for tools. Rubber coated tool trays Pivoting mechanism 180 pivoting mechanism for the clamped profiles in 30 steps via a foot switch, lockable Storage area Storage area with five plastic trays Maintenance unit Maintenance unit for compressed-air tools 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools Articulated foot Working height can be set to 850 1,000 mm by means of adjustable feet Tool rack Tool rack for pneumatic or electric tools TMT 2000 44 45

4 Assembly tables 4.5 Tilting tables Supporting surface Table supporting surface with plastic slide bars Roller support Roller conveyor can be lowered pneumatically to allow unhindered working in horizontal position; in vertical position, trouble-free onward transport is possible Tilting table KT 3000 Art. no. 250 00 50 27 Assembly table for vertical and horizontal assembly Options Foot switch Control via foot valve, horizontal/ vertical tilting is pneumatic 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools Important when switching from vertical to horizontal transportation and vice versa Ideal for vertical and horizontal assembly Pneumatic tilting Table supporting surface with plastic slide bars Roller support can be lowered pneumatically 4-fold compressed air supply Also available with brush strips on request Also available with felt strips on request (for wooden profiles) Also available with rubber strips on request (for aluminium profiles) Pull-out table supporting surface at top for KT/KTH 3000 Profile protectors for support rollers Mobility unit for KT/KTH/MS/VE Rail, 2.0 m Tilting table KT 4000 Art. no. 250 00 50 28 Brush strip Table supporting surface with brush strip KT/KTH 3000 Art. no. 250 20 05 13 KT/KTH 4000 Art. no. 250 20 05 14 Felt strip Table supporting surfaces with felt profile strip for KT/KTH 3000 Art. no. 250 20 05 15 KT/KTH 4000 Art. no. 250 20 05 16 Length 3,000 mm Width 1,820 mm Vertical height 1,900 mm Roller conveyor width 200 mm Weight 300 kg Load 200 kg Compressed air supply 7 bar Air consumption approx. 35 l/min. See KT 3000, however: Length 4,000 mm Weight 350 kg Rubber strips Table supporting surfaces with rubber-knob profile for KT/KTH 3000 Art. no. 250 20 05 17 KT/KTH 4000 Art. no. 250 20 05 18 Profile protectors for support rollers Profile protectors for support rollers 200 mm (Alum./16 x and Alum./21 x). Roller conveyor with protective tubing over the rollers to protect the window element during infeed and outfeed KT 3000 Art. no. 252 20 63 01 KT 4000 Art. no. 252 20 63 03 Pull-out profile support Pull-out table supporting surface at top for KT/KTH 3000 and KT/KTH 4000. The table supporting surface can be pulled out 500 mm at the top for high frames KT/KTH 3000 Art. no. 250 20 05 20 KT/KTH 4000 Art. no. 250 20 05 21 Mobility unit Mobility unit for KT/KTH/MS/VE. Mobility unit with flanged rollers and fixing brake KT 3000 Art. no. 250 20 32 01 KT 4000 Art. no. 250 20 32 01 KT 4000 Rail Rails, 2.0 m, left and right. Note: Please order the length of rails required KT 3000 Art. no. 252 20 09 00 KT 4000 Art. no. 252 20 09 00 46 47

4 Assembly tables 4.5 Tilting tables Roller support Roller conveyor can be lowered pneumatically to allow unhindered working in horizontal position; in vertical position, trouble-free onward transport is possible Foot switch Control via foot valve, horizontal/ vertical tilting is pneumatic; height adjustable pneumatically by 500 mm in the vertical position Tilting table with height adjustment KTH 3000 Art. no. 250 00 50 32 Assembly table for vertical and horizontal assembly Important when switching from vertical to horizontal transportation and vice versa Ideal for vertical and horizontal assembly Infinitely variable intermediate positions for ergonomic working Pneumatic tilting Pneumatic vertical height adjustment Table supporting surface with plastic slide bars Roller support can be lowered pneumatically Two lateral pneumatic clamps, (lowerable) 4-fold compressed air supply Tilting table with height adjustment KTH 4000 Art. no. 250 00 50 33 See KTH 3000, however: Length 4,000 mm Weight 380 kg Supporting surface Table supporting surface with plastic slide bars Clamps Two clamps at the side for fixing the window element in place. Laterally adjustable with hand lever valve. Max. profile clamping height, 150 mm Brush strip Table supporting surface with brush strip KT/KTH 3000 Art. no. 250 20 05 13 KT/KTH 4000 Art. no. 250 20 05 14 4-fold compressed air supply 4-fold connection for compressed-air tools Felt strip Table supporting surfaces with felt profile strip for KT/KTH 3000 Art. no. 250 20 05 15 KT/KTH 4000 Art. no. 250 20 05 16 Length 3,000 mm Width 1,820 mm Vertical height 1,900 mm Roller conveyor width 200 mm Options Weight 330 kg Load 200 kg Compressed air supply 7 bar Air consumption approx. 35 l/min. Also available with brush strips on request Also available with felt strips on request (for wooden profiles) Also available with rubber strips on request (for aluminium profiles) Pull-out table supporting surface at top for KT/KTH 3000 Profile protectors for support rollers Additional clamps for KT/KTH 3000 Mobility unit for KT/KTH/MS Rail, 2.0 m Rubber strips Table supporting surfaces with rubber-knob profile for KT/KTH 3000 Art. no. 250 20 05 17 KT/KTH 4000 Art. no. 250 20 05 18 Auxiliary clamp Auxiliary clamps for KTH 3000 and KTH 4000. Auxiliary clamps provide extra security when working Art. no. 250 20 95 00 Profile protectors for support rollers Profile protectors for support rollers 200 mm (Alum./16 x and Alum./21 x). Roller conveyor with protective tubing over the rollers to protect the window element during infeed and outfeed KTH 3000 Art. no. 252 20 63 01 KTH 4000 Art. no. 252 20 63 03 Pull-out profile support Pull-out table supporting surface at top for KTH 3000 and KTH 4000. The table supporting surface can be pulled out 500 mm at the top for high frames KTH 3000 Art. no. 250 20 05 20 KTH 4000 Art. no. 250 20 05 21 Mobility unit Mobility unit for KT/KTH/MS/VE. Mobility unit with flanged rollers and fixing brake KT/KTH 3000 Art. no. 250 20 32 01 KT/KTH 4000 Art. no. 250 20 32 01 Rail Rails, 2.0 m, left and right. Note: Please order the length of rail required KTH 3000 Art. no. 252 20 09 00 KTH 4000 Art. no. 252 20 09 00 KTH 3000 48 49

4 Assembly tables 4.5 Tilting tables Supporting surface Table supporting surface with brush strips Worktable Height of support table adjustable to 230 mm below the work surface. Depth of support table 250 mm, length 2,000 mm Roller shutter box assembly table RMT 1400 Art. no. 250 00 50 62 Tilting assembly table with draw-in unit Basic dimensions 1,400 x 2,000 mm, when pulled out 2,000 x 2,800 mm Pull-out work platform consisting of two supporting beams, clad with brush strip Minimum size of work platform 2,000 x 1,000 mm Maximum size of work platform 2,800 x 2,000 mm Two supporting beams form a frame, the height of which can be adjusted pneumatically and continuously from 1,000 to 2,000 mm Lifting and tilting unit with foot valve Fixed roller conveyor with lifting unit, 100 mm Lifting unit for transferring / receiving from the roller conveyor Roller conveyor open at front for drawing in to transfer roller conveyor Mobility unit with flanged rollers and pneumatic fixing brake with operation from side Options Table supporting surface with felt profile strip for RMT 1400 Auxiliary clamp with hand valve Roller support Roller conveyor open at front for drawing in to transfer roller conveyor. Fixed roller conveyor with lifting unit, 100 mm Lifting unit for transferring / receiving from the roller conveyor Foot switch Control via foot valve. Lifting and tilting unit with foot valve Mobility unit Mobility unit with flanged rollers and pneumatic fixing brake with operation from both sides Rail Rails, 2.0 m, left and right. Tilting assembly table with draw-in unit for mounting prefabricated roller shutter boxes onto window elements Working height 950 mm Roller conveyor length 1,600 mm Roller diameter 50 mm Roller length 150 mm Tilt of supporting surface 8 Depth of support table 200 mm Length of support table 2,000 mm Weight 450 kg Load 300 kg Length 2,000 mm Width 1,620 mm Auxiliary clamp Auxiliary clamp with hand valve for RMT 1400. Auxiliary clamps provide extra security when machining. Felt strip Table supporting surface with felt profile strip for RMT 1400 RMT 1400 50 51

4 Assembly tables 4.6 Equipment holders Equipment holder G 3000 Art. no. 250 20 27 00 Equipment holder for compressed-air and electric equipment Accessory steel column S 3000 Art. no. 250 20 27 01 Column for equipment boom arm Tool rack Tool rack for pneumatic or electric tools Storage area Practical storage area with two plastic trays for small accessories such as hardware and screws Attach to the wall or a steel column Moveable storage device for tools and compressed-air equipment for improved working conditions No air hoses on the floor Tool rack with adjustable height Supplied with two spiral hoses as standard (without tools) With maintenance unit and air connection hose Double two-pin grounded socket 4-fold compressed air supply Steel column for mounting the equipment holder Base plate for floor installation at any location Stand height 3,000 mm Boom arm attachment height 2,400 mm Height of storage trays 1,350 mm Base plate 400 x 400 mm Maintenance unit Maintenance unit for compressed-air tools 4-fold compressed air supply 4-fold connection for compressed-air tools Boom arm length 3,000 mm Load 160 kg Accessories Can be attached to steel column if desired S 3000 Art. no. 250 20 27 01 Double two-pin grounded socket Double two-pin grounded socket Equipment holder G 4000 Art. no. 250 20 27 04 See G 3000, however: Boom arm length 4,000 mm Load 120 kg G 3000 G 3000 + MSA 2400 52 53

5 Assembly centres Sash assembly centres are an important part of an efficient production process. The numerous options for our sash assembly centres mean they can be customised to meet the requirements of many different production lines and can be expanded as needed. This gives you maximum flexibility and allows you to expand your production equipment step by step. Product overview Product Page Sash assembly centre FAZ 2800 56 Sash assembly centre FAZ 2800/60 58 Frame assembly centre RMZ 4000 60 54 55

5 Assembly centres 5.1 Sash centres Gear cropper Gear cropper with stops for a centred and consistent handle position. Gear cropper with open cutting tool Screw feed unit Screw feed unit with automatic screw feeding Sash assembly centre FAZ 2800 Art. no. 255 00 55 00 Sash assembly centre for installing hardware on plastic and aluminium window sashes Ergonomic screw driving of hardware in a very short time Sash assembly table for measuring and cutting to length of hardware components Optimisation of sash processing by bundling various work tasks at a single workstation Assembly table can be tilted pneumatically The sash, measurement and centring units can be moved pneumatically Gear cropper with stops for a centred or constant handle position Two stop blocks for different sash widths Mobile screwing unit with pneumatic height adjustment Manual insertion funnel for second screw length Automatic depth shutoff Screw feed unit Table supporting surface with plastic slide bars Table length 2,800 mm Table width 1,400 mm Total length 3,400 mm Total width 2,000 mm Weight 450 kg Table height adjustable 850 1,000 mm Table inclination approx. 15 Sash inside dimensions approx. 280 2,300 mm Compressed air supply 7 bar Air consumption: -- Screw driving unit approx. 250 l/min. -- Clamping unit approx. 35 l/min. Screw dimensions: -- Head diameters 5.0 9.0 mm -- Shank diameters 3.5 4.5 mm -- Length approx. 10.0 35.0 mm Power supply 230/400 V, 3~, 50 Hz Electrical connected load approx. 3 W Supporting surface Table supporting surface with plastic slide bars Screwing unit Mobile screwing unit with pneumatic height adjustment. Manual insertion funnel for second screw length. Automatic depth shutoff Stop block Two stop blocks for two sash widths Handle hole drilling unit (optional) Handle hole drilling unit installed at a fixed position with hydropneumatic drill feed and clamping unit; 3-spindle boring head FAZ 2800 Art. no. 255 20 63 07 Pneumatic height adjustment for lock cases (optional) FAZ 2800 Art. no. 255 20 63 11 8-fold height adjustment (optional) 8-fold height adjustment for different screw driving heights FAZ 2800 Art. no. 256 20 02 06 27 Folding stops (optional) Stop rail with 14 folding stops for constant handle position (7x left, 7x right) FAZ 2800 Art. no. 255 20 63 05 Table supporting surface with brush strip for FAZ 2800 (optional) FAZ 2800 Art. no. 255 20 63 20 Lock case milling unit (optional) Milling unit can be moved manually with stop for lock case milling. Cutter diameter 12 mm FAZ 2800 Art. no. 255 20 63 46 Corner hinge drilling unit (optional) Corner hinge drilling unit with adjustable 2-spindle boring head, pneumatic height adjustment, with stops for the left and right drilling positions FAZ 2800 Art. no. 255 20 63 02 Laser unit (optional) Laser for screw driving position FAZ 2800 Art. no. 255 20 63 19 Stop block (optional) Stop block for additional sash widths FAZ 2800 Art. no. 255 20 63 00 Hardware rack (optional) For orderly hardware storage at the sash assembly station BR 40 Art. no. 255 20 63 66 BR 36 Art. no. 255 20 63 67 FAZ 2800 56 57

5 Assembly centres Supporting surface Table supporting surface with plastic slide bars Screwing unit Mobile screwing unit with pneumatic height adjustment 5.1 Sash centres Sash assembly centre FAZ 2800/60 Art. no. 255 00 55 60 Sash assembly centre for installing hardware on plastic window sashes Ergonomic screw driving of hardware in a very short time Sash assembly table for measuring and cutting to length of hardware components Optimisation of sash processing by bundling various work tasks at a single workstation Assembly table can be tilted pneumatically The sash, measurement and centring units can be moved pneumatically Gear cropper with stops for a centred or constant handle position Two stop blocks for different sash widths Mobile screwing unit with pneumatic height adjustment Screw feed unit Table supporting surface with plastic slide bars Table length 2,900 mm Table width 1,400 mm Total length 3,400 mm Total width 2,000 mm Weight 400 kg Table height adjustable 850 1,000 mm Table inclination approx. 15 Sash inside dimensions approx. 280 2,300 mm Compressed air supply 7 bar Air consumption: -- Screw driving unit approx. 250 l/min. -- Clamping unit approx. 35 l/min. Screw dimensions: -- Head diameters 5.0 9.0 mm -- Shank diameters 3.5 4.5 mm -- Length approx. 10.0 35.0 mm Power supply 230 V, 1~, 50 Hz Motor power of 0.5 kw at 850 rpm Stop block Two stop blocks for two sash widths Screw feed unit Screw feed unit with automatic screw feeding Corner hinge drilling unit (optional) Corner hinge drilling unit with adjustable two-spindle boring head, pneumatic height adjustment, with stops for the left and right drilling positions FAZ 2800/60 Art. no. 255 20 63 02 Gear cropper Gear cropper with stops for a centred and consistent handle position. Gear cropper with open cutting tool Laser unit (optional) Laser for screw driving position FAZ 2800/60 Art. no. 255 20 63 69 8-fold height adjustment (optional) 8-fold height adjustment for different screw driving heights FAZ 2800/60 Art. no. 255 20 63 22 Stop block (optional) Stop block for additional sash widths FAZ 2800/60 Art. no. 255 20 63 00 Table supporting surface with brush strip for FAZ 2800 (optional) FAZ 2800/60 Art. no. 255 20 63 20 FAZ 2800/60 Hardware rack (optional) For orderly hardware storage at the sash assembly station BR 40 Art. no. 255 20 63 66 BR 36 Art. no. 255 20 63 67 Screwing unit with mouthpiece with manual insertion funnel (optional) Screwing unit with mouthpiece with manual insertion funnel for second screw length (aluminium profiles) FAZ 2800/60 Art. no. 255 20 63 24 58 59

5 Assembly centres 5.2 Frame assembly centre Frame assembly centre RMZ 4000 Art. no. 258 00 58 00 The innovative and highly efficient hardware drilling and screw driving station for frame hinges and pivots Work quickly and accurately this machine enables an amazing productivity boost in window manufacturing Thanks to the easy handling and ergonomically designed work sequence, drilling, assembling, and screwing of the tilt/turn hinges can be performed by a single operator Due to the movable stop system, the time-consuming drilling of locating and screw holes with a template can be omitted The unit can be rotated by 90 for machining multi-sash frames The adjusting device can be positioned in the Y-direction using grid dimensions for drilling pivot bolts into multi-sash frames The hinges and pivots are screwed to the closed frame by the vertical screwing feed unit which is manually moveable on moving carrier plates The unit is equipped with an automatic screw infeed, a screwdriver turbine for screwing self drilling screws, and a pneumatic screwing depth stop Pneumatic frame clamping and positioning device can be moved beyond table centre Frame rebate dimensions from 360 to 3,400 mm Two pneumatically lowerable rebate stops with revolver for up to four different frame depths Laser unit shows the screw driving position Table length 4,040 mm Table width 1,700 mm Total length 4,220 mm Total width 2,010 mm Height 1,720 mm Table height adjustable 950 1,050 mm Frame dimension min. 560 x 200 mm Frame dimension max. 3,800 x 1,700 mm Profile height min. 54 mm Max. profile height 110 mm Weight 650 kg Compressed air supply 7 bar Air consumption: -- Screw driving unit approx. 250 l/min. -- Clamping unit approx. 40 l/min. Screw dimensions: -- Head diameters 5.0 9.0 mm -- Shank diameters 3.5 4.5 mm -- Length approx. 10.0 35.0 mm Power supply 230/400 V, 3~, 50 Hz Motor power of 1.1 kw at 2,825 rpm Supporting surface Table supporting surface with plastic slide bars Screwing unit The unit is equipped with an automatic screw feed, a screwdriver turbine for screwing self drilling screws, and a pneumatic screwing depth stop. Laser unit shows the screw driving position Screw feed unit Screw feed unit with automatic screw feeding Rebate stops Two pneumatically lowerable rebate stops with revolver for up to four different frame depths Stop system Due to the movable stop system, the time-consuming drilling of locating and screw holes with a template can be omitted Boring head (optional) Can be equipped with a 2- or 6-spindle boring head 2-spindle boring head Art. no. 258 20 56 10 6-spindle boring head Art. no. 258 20 56 11 RMZ 4000 60 61

6 Rack systems Product overview Product Page Hardware rack BR 36 64 Hardware rack BR 40 65 Sash rack FFR 10 66 Frame rack RFR 10 68 Frame rack RFR 10/01 69 Frame rack RFR 10/02 69 Sash sorting rack FPRM 10 70 Glazing bead rack GLR 5000 71 62 63

6 Rack systems 6.1 Rack systems Hardware rack BR 36 Art. no. 255 20 63 67 Hardware rack with 36 compartments for orderly hardware storage at the sash assembly station Compartments For orderly hardware storage at the sash assembly station. For quick access to hardware components Hardware rack BR 40 Art. no. 255 20 63 66 Hardware rack with 40 compartments for orderly hardware storage at the sash assembly station Compartments For orderly hardware storage at the sash assembly station. For quick access to hardware components Hardware rack with 36 compartments With six angled supports for corner linkage gears Space for a monitor, with keyboard holder Hardware rack with 40 compartments With six angled supports for corner linkage gears Length 3,100 mm Width 1,525 mm Lower compartment size 265 x 200 mm Upper compartment size 265 x 100 mm Angled supports With six angled supports for corner linkage gears Length 3,100 mm Width 1,525 mm Height 2,100 mm Lower compartment size 265 x 200 mm Upper compartment size 265 x 100 mm Safe load approx. 800 kg Angled supports With six angled supports for corner linkage gears Height 2,100 mm Safe load approx. 800 kg 40 compartments Weight 400 kg 36 compartments Weight 400 kg Space for a monitor Space for a monitor and a keyboard holder BR 36 BR 40 64 65

6 Rack systems 6.2 Rack systems Sash rack FFR 10 Art. no. 253 00 53 22 Rack for storage of window elements Rack for storage of window sashes The individual elements are available for direct access Specially designed for integration in assembly lines Access is possible from both sides Supporting surfaces with support rollers for even easier loading and unloading Compartment separating bars covered with protective tubing Length 1,820 mm Width 1,000 mm Height 2,965 mm Ten compartments Compartment width 130 mm Compartment height 2,600 mm Weight 250 kg Load 800 kg Compartments All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage Supports Lower supporting surfaces with support rollers for easier loading and unloading Castors (optional) Rollers and grip for RFR 10/FFR 10. Two castors with brake and two fixed rollers provide mobility in all directions, roller diameter 125 mm Art. no. 253 20 63 02 Profile protector Profile protectors for support rollers 3 x 120 (Alum./48 x), support rollers covered with protective tubing Art. no. 252 20 63 02 Options Rollers and grip for RFR 10/FFR 10 Profile protectors for support rollers (Alum.) FFR 10 66 67

6 Rack systems 6.2 Rack systems Frame rack RFR 10 Art. no. 253 00 53 21 Rack for storage of frame elements Rack for storage of frames The individual elements are available for direct access Specially designed for integration in assembly lines Access is possible from both sides Floor support equipped with knob profile Compartment separating bars covered with protective tubing Compartments All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage Supports Lower supporting surfaces with knob profile to protect profiles from damage Frame rack RFR 10/01 Art. no. 253 00 53 33 Rack for storage of frames The individual elements are available for direct access Specially designed for integration in assembly lines Access is possible from both sides Floor support equipped with knob profile Compartment separating bars covered with protective tubing Supporting surface with rollers for even easier loading and unloading Length 1,650 mm Compartment width 130 mm Compartments All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage Supports Lower supporting surfaces with knob profile to protect profiles from damage Length 1,650 mm Compartment width 130 mm Width 1,620 mm Compartment height 3,010 mm Width 1,000 mm Compartment height 2,600 mm Height 3,375 mm Weight 250 kg Height 2,965 mm Weight 230 kg Ten compartments Load 800 kg Ten compartments Load 800 kg Optional Rollers and grip for RFR 10/FFR 10 Castors (optional) Rollers and grip for RRF 10/FFR 10 Two castors with brake and two fixed rollers provide mobility in all directions, roller diameter 125 mm Frame rack RFR 10/02 Art. no. 253 00 53 34 See RFR 10/01, however: Rollers Rollers are mounted to every compartment for even easier loading and unloading of heavy or large elements Art. no. 253 20 63 02 Length 1,950 mm Compartment width 160 mm Weight 275 kg FFR 10 RFR 10 RFR 10/01 68 69

6 Rack systems 6.3 Rack systems Sash sorting rack FPRM 10 Art. no. 661 20 85 11 Rack for storage of window elements Vertical sash sorting rack for sorting and depositing sash elements Sorting rack with ten compartments Fast access to the elements Plastic-coated compartment dividers Supporting surface with plastic sheet Special slide plate bearing surfaces enable ergonomic removal of the sash elements as needed Bearing and guiding surfaces Lower supporting surfaces with slide plates for easier loading and unloading, lower guiding surface with plastic sheet Compartments Plastic-coated compartment dividers Glazing bead rack GLR 5000 Art. no. 253 00 53 36 Glazing bead rack for horizontal storage of aluminium and plastic glazing beads Ideal for storing and sorting glazing beads, e.g. on the glazing bead saw Seven support arms are evenly spaced along the rack Four centre supports are adjustable Nine support arms are freely adjustable, giving variable support arm spacing Support arms are rubber coated Well-organised storage provides quick access Support arms Support arms are rubber coated. Centre upright is adjustable. Support arms are freely adjustable, giving variable support arm spacing Hinged foot Working height can be adjusted by means of adjustable feet Length 1,520 mm Compartment width 120 mm Width 1,200 mm Compartment height 2,650 mm Length 5,000 mm Compartment depth 450 mm Height 3,000 mm Weight 300 kg Width 800 mm Clearance 185 mm Ten compartments Load 1,200 kg Height 2,200 mm Weight 200 kg Nine shelves Load 630 kg GLR 5000 FPRM 10 3 x FPRM 10 70 71

7 Roller conveyors Transport and buffer systems ensure optimal material flow during production. Our vertical roller conveyor systems save space, are flexible and make a significant contribution to increasing your productivity. Product overview Product Page Vertical roller conveyor VR 2000 3000 4000 74 Vertical roller conveyor VR 2000 F 3000 F 4000 F 76 Vertical roller conveyor VR 2003 3003 4003 78 Vertical roller conveyor VR 2003 F 3003 F 4003 F 80 Vertical roller conveyor with mobility and rotation mechanism VR 3000 DF 4000 DF 82 Vertical roller conveyor with mobility and rotation mechanism VR 3003 DF 4003 DF 84 72 73

7 Roller conveyors 7 Vertical roller conveyors Vertical roller conveyor VR 2000 Art. no. 252 00 52 08 Vertical roller conveyor for transportation and storage of window elements Expandable using modular system design Vertical roller conveyor for smooth transportation and storage of window elements Easy handling of window elements Every roller conveyor unit is 2,000 mm long Plastic slide bars top and bottom Three mini-roller conveyors with rubber rollers, diameter 50 mm Basic unit without end rack Vertical roller conveyor VR 3000 Art. no. 252 00 52 02 See VR 2000, however: Every roller conveyor unit is 3,000 mm long Length 3,000 mm Weight 120 kg Vertical roller conveyor VR 4000 Art. no. 252 00 52 23 See VR 2000, however: Every roller conveyor unit is 4,000 mm long Length 4,000 mm Weight 200 kg Support rollers Rollers throughout, support roller width 200 mm. Roller conveyor units, 2,000 mm, 3,000 mm and 4,000 mm long Support Rear support with plastic slide bars, top and bottom Mini-roller conveyor Three mini-roller conveyors with rubber rollers, diameter 50 mm Roller conveyor height adjustment Lower roller conveyor height can be adjusted by means of adjustable feet Length 2,000 mm Width 900 mm Height 2,400 mm Support roller width 200 mm Unit height 2,100 mm Load 200 kg Weight 80 kg Options Mini-roller conveyor height adjustment Mini-roller conveyor height is adjustable End rack End rack for VR 2000/3000 is mandatory at end of line VR 2000/3000/4000 End rack End stop Lead-in roller Profile protectors for support rollers (Alum.) Art. no. 252 20 85 04 End stop End stop Rb = 200 mm for VR Art. no. 252 20 32 01 Lead-in roller Protective rollers for beginning or end of roller conveyor L = 500 mm (pair) Art. no. 252 20 97 02 L = 250 mm (pair) Art. no. 252 20 97 03 Profile protector Profile protectors for support rollers 200 mm (Alum./11 x and Alum./16 x). Support rollers covered with protective tubing VR 2000 Art. no. 252 20 63 04 VR 3000 Art. no. 252 20 63 01 VR 4000 Art. no. 252 20 63 03 Additional mini-roller conveyors Additional mini-roller conveyors with rubber rollers top/bottom VR 2000 Art. no. 252 20 97 10 VR 3000 Art. no. 252 20 97 11 VR 4000 Art. no. 252 20 97 12 VR 2000 VR 3000 74 75

7 Roller conveyors 7 Vertical roller conveyors Vertical roller conveyor VR 2000 F Art. no. 252 00 52 09 Vertical roller conveyor for transportation of window elements Vertical roller conveyor for smooth transportation to the next work task as well as for transportation to storage and sorting of the finished windows Easy handling of window elements Every roller conveyor unit is 2,000 mm long Plastic slide bars top and bottom Three mini-roller conveyors with rubber rollers, diameter 50 mm Basic unit with end rack Vertical roller conveyor on rails with flanged rollers, mobile Vertical roller conveyor VR 3000 F Art. no. 252 00 52 11 See VR 2000 F, however: Every roller conveyor unit is 3,000 mm long Length 3,000 mm Weight 140 kg Vertical roller conveyor VR 4000 F Art. no. 252 00 52 12 See VR 2000 F, however: Every roller conveyor unit is 4,000 mm long Length 4,000 mm Weight 200 kg Support rollers Rollers throughout, support roller width 200 mm, roller conveyor units 2,000 mm, 3,000 mm and 4,000 mm long Support Rear support with plastic slide bars, top and bottom Mini-roller conveyor Three mini-roller conveyors with rubber rollers, diameter 50 mm Grip Grip makes pushing the roller conveyor on the rails easy Length 2,000 mm Width 1,000 mm Height 2,490 mm Support roller width 200 mm Unit height 2,100 mm Load 200 kg Weight 100 kg Options Mobility unit Mobility unit with flanged rollers and fixing brake Rail Rails, 2.0 m, left and right. Note: Please order the length of rails required Art. no. 252 20 09 00 Rail, 2.0 m, left and right End stop Lead-in roller Profile protectors for support rollers (Alum.) VR 4000 F End stop End stop Rb = 200 mm for VR Art. no. 252 20 32 01 Lead-in roller Protective rollers for beginning or end of roller conveyor L = 500 mm (pair) Art. no. 252 20 97 02 L = 250 mm (pair) Art. no. 252 20 97 03 VR 2000 F VR 3000 F Profile protector Profile protectors for support rollers 200 mm (Alum./11 x, Alum./16 x and Alum./21 x). Support rollers covered with protective tubing VR 2000 F Art. no. 252 20 63 04 VR 3000 F Art. no. 252 20 63 01 VR 4000 F Art. no. 252 20 63 03 Additional mini-roller conveyors Additional mini-roller conveyors with rubber rollers top/bottom VR 2000 Art. no. 252 20 97 10 VR 3000 Art. no. 252 20 97 11 VR 4000 Art. no. 252 20 97 12 76 77

7 Roller conveyors 7 Vertical roller conveyors Vertical roller conveyor VR 2003 Art. no. 252 00 52 14 Vertical roller conveyor for transportation and storage of window elements Vertical roller conveyor for smooth transportation to the next work task as well as for transportation to storage and sorting of the finished windows Easy handling of window elements Every roller conveyor unit is 3,000 mm long Plastic slide bars top and bottom Three mini-roller conveyors with rubber rollers, diameter 50 mm Basic unit with end rack Vertical roller conveyor on rails with flanged rollers, mobile Options End rack End stop Lead-in roller Profile protectors for support rollers (Alum.) Vertical roller conveyor VR 3003 Art. no. 252 00 52 13 See VR 2003, however: Every roller conveyor unit is 3,000 mm long Length 3,000 mm Weight 120 kg Support rollers Rollers throughout, support rollers divided into 3 parts 3 x 120 mm Roller conveyor units, 2,000 mm, 3,000 mm and 4,000 mm long Support Rear support with plastic slide bars, top and bottom Mini-roller conveyor Three mini-roller conveyors with rubber rollers, diameter 50 mm Roller conveyor height adjustment Lower roller conveyor height can be adjusted by means of adjustable feet Vertical roller conveyor VR 4003 Art. no. 252 00 52 22 Length 2,000 mm Width 900 mm Height 2,400 mm Support rollers divided into three parts 3 x 120 mm Unit height 2,100 mm Load 200 kg Weight 100 kg See VR 2003, however: Every roller conveyor unit is 4,000 mm long Length 4,000 mm Weight 220 kg Mini-roller conveyor height adjustment Mini-roller conveyor height is adjustable End rack End rack for VR 2003/3003/4003 is mandatory at end of line Art. no. 252 20 85 03 End stop End stop Rb = 3 x 120 mm for VR Art. no. 252 20 32 02 Lead-in roller Protective rollers for beginning or end of roller conveyor L = 500 mm (pair) Art. no. 252 20 97 02 L = 250 mm (pair) Art. no. 252 20 97 03 VR 3003 Profile protector Profile protectors for support rollers 3 x 120 mm (Alum./33 x and Alum./48 x). Support rollers covered with protective tubing VR 2003 Art. no. 252 20 63 05 VR 3003 Art. no. 252 20 63 02 VR 4003 Art. no. 252 20 63 07 Additional mini-roller conveyors Additional mini-roller conveyors with rubber rollers top/bottom VR 2000 Art. no. 252 20 97 10 VR 3000 Art. no. 252 20 97 11 VR 4000 Art. no. 252 20 97 12 VR 2003 78 79

7 Roller conveyors 7 Vertical roller conveyors Vertical roller conveyor VR 2003 F Art. no. 252 00 52 17 Vertical roller conveyor for transportation of window elements Vertical roller conveyor for smooth transportation to the next work task as well as for transportation to storage and sorting of the finished windows Easy handling of window elements Every roller conveyor unit is 2,000 mm long Plastic slide bars top and bottom Three mini-roller conveyors with rubber rollers, diameter 50 mm Basic unit with end rack Vertical roller conveyor on rails with flanged rollers, mobile Options Rail, 2.0 m, left and right End stop Lead-in roller Profile protectors for support rollers (Alum.) Vertical roller conveyor VR 3003 F Art. no. 252 00 52 15 See VR 2003 F, however: Every roller conveyor unit is 3,000 mm long Length 3,000 mm Weight 180 kg Support rollers Rollers throughout, support rollers divided into 3 parts 3 x 120 mm Roller conveyor units, 2,000 mm, 3,000 mm and 4,000 mm long Support Rear support with plastic slide bars, top and bottom Mini-roller conveyor Three mini-roller conveyors with rubber rollers, diameter 50 mm Grip Grip makes pushing the roller conveyor on the rails easy Length 2,000 mm Width 1,000 mm Height 2,490 mm Support rollers divided into three parts 3 x 120 mm Unit height 2,100 mm Load 200 kg Weight 120 kg Vertical roller conveyor VR 4003 F Art. no. 252 00 52 16 See VR 2003 F, however: Every roller conveyor unit is 4,000 mm long Length 4,000 mm Weight 200 kg Mobility unit Mobility unit with flanged rollers and fixing brake Rail Rails, 2.0 m, left and right. Note: Please order the length of rails required Art. no. 252 20 09 00 End stop End stop Rb = 3 x 120 mm for VR Art. no. 252 20 32 02 Lead-in roller Protective rollers for beginning or end of roller conveyor L = 500 mm (pair) Art. no. 252 20 97 02 L = 250 mm (pair) Art. no. 252 20 97 03 VR 2003 F VR 3003 F Profile protector Profile protectors for support rollers 3 x 120 mm (Alum./33 x, Alum./48 x and Alum./63). Support rollers covered with protective tubing VR 2003 F Art. no. 252 20 63 05 VR 3003 F Art. no. 252 20 63 02 VR 4003 F Art. no. 252 20 63 07 Additional mini-roller conveyors Additional mini-roller conveyors with rubber rollers top/bottom VR 2000 Art. no. 252 20 97 10 VR 3000 Art. no. 252 20 97 11 VR 4000 Art. no. 252 20 97 12 80 81

7 Roller conveyors 7 Vertical roller conveyors Vertical roller conveyor with mobility and rotation mechanism VR 3000 DF Art. no. 252 00 52 18 Vertical roller conveyor for transportation of window elements Options Support rollers Rollers throughout, support roller width 200 mm, roller conveyor units 3,000 mm and 4,000 mm long Mini-roller conveyor Three mini-roller conveyors with rubber rollers, diameter 50 mm Vertical roller conveyor for smooth transportation to the next work task as well as for transportation to storage and sorting of the finished windows Easy handling of window elements Every roller conveyor unit is 3,000 mm long Plastic slide bars top and bottom Three mini-roller conveyors with rubber rollers, diameter 50 mm Basic unit with end rack Vertical roller conveyor on rails with flanged rollers, mobile Roller conveyor can be rotated 360 Rail, 2.0 m, left and right End stop Lead-in roller Profile protectors for support rollers (Alum.) Vertical roller conveyor with mobility and rotation mechanism VR 4000 DF Art. no. 252 00 52 20 See VR 3000 DF, however: Every roller conveyor unit is 4,000 mm long Length 4,000 mm Weight 220 kg Support Rear support with plastic slide bars, top and bottom Grip Grip makes pushing the roller conveyor on the rails easy Length 3,000 mm Width 1,000 mm Height 2,490 mm Support roller width 200 mm Unit height 2,100 mm Load 200 kg Weight 180 kg Mobility unit Mobility unit with flanged rollers and fixing brake Rail Rails, 2.0 m, left and right. Note: Please order the length of rails required Art. no. 252 20 09 00 End stop End stop Rb = 200 mm for VR Art. no. 252 20 32 01 Lead-in roller Protective rollers for beginning or end of roller conveyor L = 500 mm (pair) Art. no. 252 20 97 02 L = 250 mm (pair) Art. no. 252 20 97 03 VR 3000 DF VR 4000 DF Profile protector Profile protectors for support rollers 200 mm (Alum./16 x and Alum./21 x). Support rollers covered with protective tubing VR 3000 DF Art. no. 252 20 63 01 VR 4000 DF Art. no. 252 20 63 03 Additional mini-roller conveyors Additional mini-roller conveyors with rubber rollers top/bottom VR 3000 Art. no. 252 20 97 11 VR 4000 Art. no. 252 20 97 12 82 83

7 Roller conveyors 7 Vertical roller conveyors Vertical roller conveyor with mobility and rotation mechanism VR 3003 DF Art. no. 252 00 52 19 Vertical roller conveyor for transportation of window elements Options Support rollers Rollers throughout, support rollers divided into 3 parts 3 x 120 mm, Roller conveyor units, 3,000 and 4,000 mm long Mini-roller conveyor Three mini-roller conveyors with rubber rollers, diameter 50 mm Vertical roller conveyor for smooth transportation to the next work task as well as for transportation to storage and sorting of the finished windows Easy handling of window elements Every roller conveyor unit is 3,000 mm long Plastic slide bars top and bottom Three mini-roller conveyors with rubber rollers, diameter 50 mm Basic unit with end rack Vertical roller conveyor on rails with flanged rollers, mobile Roller conveyor can be rotated 360 Rail, 2.0 m, left and right End stop Lead-in roller Profile protectors for support rollers (Alum.) Vertical roller conveyor with mobility and rotation mechanism VR 4003 DF Art. no. 252 00 52 21 See VR 3003 DF, however: Every roller conveyor unit is 4,000 mm long Length 4,000 mm Weight 240 kg Support Rear support with plastic slide bars, top and bottom Grip Grip makes pushing the roller conveyor on the rails easy Length 3,000 mm Width 1,000 mm Height 2,490 mm Support rollers divided into three parts 3 x 120 mm Unit height 2,100 mm Load 200 kg Weight 200 kg Mobility unit Mobility unit with flanged rollers and fixing brake Rail Rails, 2.0 m, left and right. Note: Please order the length of rails required Art. no. 252 20 09 00 End stop End stop Rb = 3 x 120 mm for VR Art. no. 252 20 32 02 Lead-in roller Protective rollers for beginning or end of roller conveyor L = 500 mm (pair) Art. no. 252 20 97 02 L = 250 mm (pair) Art. no. 252 20 97 03 VR 3003 DF VR 4003 DF Profile protector Profile protectors for support rollers 3 x 120 mm (Alum./48 x and Alum./63 x). Support rollers covered with protective tubing VR 3003 DF Art. no. 252 20 63 02 VR 4003 DF Art. no. 252 20 63 07 Additional mini-roller conveyors Additional mini-roller conveyors with rubber rollers top/bottom VR 3000 Art. no. 252 20 97 11 VR 4000 Art. no. 252 20 97 12 84 85

8 Transport trolleys Perfect interaction between material supply, transportation and commissioning is one of the important prerequisites for a trouble-free and economical logistics and production process. With our universal transport trolleys, you can deal with this challenge beautifully and ensure that you always have all of the materials, such as profiles, reinforcement, gaskets, glass and glazing beads, at the right place at the right time. Product overview Product Page Reinforcement trolley AW 800 88 Reinforcement trolleys AW 1100 89 Hardware trolleys BW 7002 90 Gasket trolleys DW 2 4 92 Glass transport trolley GF 1000 94 Glass transport trolley GFW 1200 95 Glass transport trolley GFW 15 96 Glass lifting station GHS 15 97 Glazing bead trolley GLW 30 98 Glazing bead trolley GLW 48 99 Commissioning trolleys KW 1 100 Commissioning trolleys KW 2 101 Commissioning trolleys KW 3 102 Commissioning trolleys KW 4 103 Frame transport trolley RF 1000 104 Profile transport trolleys PWS 1000 106 Profile transport trolleys PWS 2000 107 Profile transport trolleys PWS 4000 108 Profile transport trolleys PWS 1400 110 Profile transport trolleys PWS 1800 111 Profile transport trolleys PWW 1000 112 Profile transport trolleys PWW 2000 113 Profile transport trolleys PWW 4000 114 Profile transport trolleys PLW 4000 115 Profile transport trolleys TPK 4000 116 Profile transport trolleys PHW 1600 118 Profile transport trolleys PHW 2000 119 86 87

8 Transport trolleys 8.1 Reinforcement trolleys Reinforcement transport trolley AW 800 Art. no. 253 00 53 05 Trolley for transporting and providing a sorted selection of cut-to-length reinforcement profiles Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Reinforcement trolley AW 1100 Art. no. 253 00 53 27 Rack for providing a sorted selection of cut-to-length reinforcement profiles Compartments 20 compartments, compartment size 200 x 200 mm Vertical storage and transportation of steel profiles Compact outside dimensions Well-organised arrangement of fixed-length profiles Four castors, two of which have a fixing brake Length 800 mm Weight 35 kg Compartments Six compartments, compartment size 190 x 265 mm Vertical storage of steel profiles Compact outside dimensions Well-organised arrangement of fixed-length profiles Transportable with forklift truck Length 1,100 mm Width 900 mm 20 compartments Weight 80 kg Castors, cmpl. Two castors with brake and two fixed rollers provide mobility in all directions, roller diameter 125 mm Width 600 mm Load 400 kg Height 1,100 mm Load 600 kg Art. no. 250 20 97 00 Height 960 mm Roller diameter 125 mm Six compartments Optional Mobile as trolley on request castors cmpl. Grid frame Two grid frames with height adjustment AW 1100 AW 1100 AW 800 88 89

8 Transport trolleys 8.2 Hardware trolleys Hardware trolley BW 7002 Art. no. 253 00 53 20 Hardware trolley for providing an organised arrangement of hardware Two wooden shelves Equipped for the mounting of a punch press Four castors, two of which have a fixing brake Length 1,110 mm Width 710 mm Height 1,090 mm Seven compartments Weight 50 kg Load 300 kg Roller diameter 125 mm Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Compartments Seven compartments for hardware, arranged in steps for different lengths, compartment size 190 x 265 mm Storage area Two storage areas for setting down tools and accessories BW 7002 90 91

8 Transport trolleys 8.3 Gasket trolleys Gasket trolley DW 2 Art. no. 253 00 53 30 Gasket trolley for gasket reels Two reel mounts Indispensable for gasket insertion Adjustable for any reel diameter Tool tray Four castors, two of which have a fixing brake Gasket trolley DW 4 Art. no. 253 00 53 31 See DW 2, however: Height 1,870 mm Four reel mounts Weight 40 kg Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Storage area for tools Practical tool tray located at working height Reel mounts For two (DW 2) or four (DW 4) gasket reels. Mounts adjustable for any reel size Unwinding brake Unwinding brake for each reel Length 700 mm Max. reel diameter 750 mm Width 700 mm Max. reel width 250 mm Height 1,005 mm Weight 25 kg Two reel mounts Roller diameter 125 mm DW 2 DW 4 92 93

8 Transport trolleys 8.4 Glass transport trolleys Glass transport trolley GF 1000 Art. no. 253 00 53 03 Glass transport trolley with sorting rack Ideal for sorting glass Hardwood supporting surface with felt Compartment dividers for 20 sheets of glass Compartment divider height is adjustable Four castors, two of which have a fixing brake Length 1,180 mm Clearance 30 mm Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Easy loading and unloading Well-organised storage provides quick access Glass transport trolley GFW 1200 Art. no. 253 00 53 32 Glass transport trolley with sorting rack Ideal for sorting glass Hardwood supporting surface with felt Compartment dividers for 20 sheets of glass Compartment divider height is adjustable Four castors, two of which have a fixing brake Length 1,200 mm Clearance 30 mm Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Easy loading and unloading Well-organised storage provides quick access Width 850 mm Weight 95 kg Width 1,400 mm Weight 210 kg Height 1,360 mm Load 400 kg Height 2,270 mm Load 800 kg 20 compartments Roller diameter 125 mm 20 compartments Roller diameter 125 mm Wooden supporting surface with felt Lower supporting surface covered with felt.additional plastic strips on the floor Wooden supporting surface with felt Lower supporting surface covered with felt. Additional plastic strips on the floor Compartment divider with plastic protector Compartment divider height is adjustable. All supporting surfaces have a non-slip PVC cladding which protects sheets of glass from damage during storage Compartment divider with plastic protector Compartment divider height is adjustable. All supporting surfaces have a non-slip PVC cladding which protects sheets of glass from damage during storage Rear support with rubber strips Rear supporting surfaces equipped with rubber strips protect sheets of glass from damage Rear support with rubber strips Rear supporting surfaces equipped with rubber strips protect sheets of glass from damage GF 1000 GFW 1200 94 95

8 Transport trolleys 8.4 Glass transport trolleys Glass transport trolley GFW 15 Art. no. 253 00 53 61 Ideal for sorting glass For in-house transportation of sheets of glass Compartment dividers for 15 sheets of glass Access is possible from both sides The glass supporting surface has a rubber profile Compartment divider with plastic protector Transport handle on both sides for mobility Two castors and two fixed rollers Length 1,180 mm Width 1,300 mm Height 3,020 mm 15 compartments Compartment width 44 mm Compartment height 2,600 mm Weight 255 kg Load 750 kg Roller diameter 200 mm Supports Lower supporting surfaces equipped with rubber profile to protect the sheets of glass from damage Compartment divider with plastic protector All supporting surfaces have a non-slip PVC cladding which protects the sheets of glass from damage during storage Glass lifting station GHS 15 Art. no. 253 00 53 60 Glass transport trolley with sorting rack Easy handling of sheets of glass in combination with glass transport trolley GFW 15 With a pneumatic lifting unit controlled with a foot valve, max. travel = 50 mm Lower roller conveyors equipped with 15 x 4 PVC rollers in total Complete with draw-in mechanism for glass transport trolley GFW 15 Basic dimensions: 2,100 x 1,250 mm Length 2,100 mm Width 1,250 mm Height 250 mm Travel 50 mm max. Weight 100 kg Supports Lower supporting surfaces with lifting rollers for easier loading and unloading Lifting unit Lifting unit for transferring sheets of glass to glass transport trolley GFW 15, controlled with a foot valve, max. travel = 50 mm Castors, cmpl. Two castors and two fixed rollers provide mobility in all directions. Roller diameter 200 mm GHS 15 GFW 15 96 97

8 Transport trolleys 8.5 Glazing bead trolleys Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Glazing bead trolley GLW 30 Art. no. 253 00 53 18 Glazing bead trolley for transportation and sorting of glazing beads Ideal for vertical transportation and sorting of glazing beads Glazing bead trolley with 30 compartments 15 compartments per side Lower supporting surface clad with rubber Four castors, two of which have a fixing brake Length 1,185 mm Width 1,000 mm Height 1,660 mm 30 compartments Compartment depth 65 mm Weight 80 kg Load 350 kg Roller diameter 125 mm Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Compartments 15 compartments per side, 30 compartments in total. Compartment width: 75 mm, Compartment depth: 65 mm, Rear support height: 1,500 mm; rear support angle: 8 Glazing bead trolley GLW 48 Art. no. 253 00 53 25 Profile trolley for vertical storage and transportation of aluminium glazing beads Double-sided profile trolley for vertical storage and transportation of glazing beads Quick access to pre-sorted glazing beads Four sorting racks with fixed spacing Compartment dividers covered with protective tubing Lower supporting surface clad with protective rubber Rear back support with rubber strips 24 compartments per side Transport handle on both sides Four castors, two of which have a fixing brake Compartment divider with plastic protector All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage Rear support with rubber strips Rear supporting surfaces equipped with rubber strips protect profiles from damage Compartment width 75 mm Lower supporting surface Lower supporting surface clad with rubber Length 1,620 mm Width 620 mm Height 1,640 mm Eight compartment dividers 48 compartments Compartment width 40 mm Compartment depth 90 mm Unit height 1,400 mm Weight 120 kg Load 400 kg Roller diameter 125 mm Supporting surfaces with protective rubber Lower supporting surfaces clad with rubber protect the profiles from damage Transport handles Transport handle on both sides for mobility GLW 30 GLW 48 98 99

8 Transport trolleys 8.6 Commissioning trolleys Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Commissioning trolley KW 1 Art. no. 253 00 53 00 Commissioning trolley for in-house transportation of window elements For in-house transportation Profile supports with rubber surface Four castors, two of which have a fixing brake Length 1,690 mm Width 910 mm Height 1,768 mm Weight 100 kg Load 400 kg Roller diameter 125 mm Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Supports with rubber strip Supporting surfaces equipped with rubber profile to protect profiles from damage Commissioning trolley KW 2 Art. no. 253 00 53 01 Commissioning trolley for in-house and truck transportation of window elements Trolley for in-house and external transportation Openings for forklift transportation Four loops for crane transportation Four lashing strap attachment points Profile supports with rubber surface Castors can be removed for increased stability of the commissioning trolley in a lorry Four castors, two of which have a fixing brake Supports with rubber strip Supporting surfaces equipped with rubber profile to protect profiles from damage Forklift openings and lashing strap attachment points Equipped with four forklift openings and four lashing strap attachment points Length 2,025 mm Unit height 1,500 mm Width 1,090 mm Weight 130 kg Transport handles Transport handle on both sides for mobility Height 1,880 mm Effective width 800 mm Load 600 kg Roller diameter 125 mm Crane attachment points Equipped with four crane attachment points Removable castors Castors can be removed for increased stability of the commissioning trolley in a lorry KW 1 KW 2 100 101

8 Transport trolleys 8.6 Commissioning trolleys Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Commissioning trolley KW 3 Art. no. 253 00 53 09 Commissioning trolley for in-house transportation of window elements For in-house transportation Profile supports with rubber surface Can be nested when not loaded, a space-saving feature Four castors, two of which have a fixing brake Length 1,600 mm Width 1,130 mm Height 1,960 mm Weight 90 kg Load 400 kg Roller diameter 125 mm Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Supports with rubber strip Supporting surfaces equipped with rubber profile to protect profiles from damage Commissioning trolley KW 4 Art. no. 253 00 53 24 Commissioning trolley for in-house transportation of window elements Trolley for in-house transportation Openings for forklift transportation Four loops for crane transportation Four lashing strap attachment points Profile supports with rubber surface Castors can be removed for increased stability of the commissioning trolley Four castors, two of which have a fixing brake Supports with rubber strip Supporting surfaces equipped with rubber profile to protect profiles from damage Forklift openings and crane attachment points Equipped with four forklift openings and four crane attachment points Length 2,000 mm Width 1,000 mm Height 1,850 mm Weight 150 kg Load 500 kg Roller diameter 125 mm Transport handles Transport handle on both sides for mobility Lashing strap attachment points Equipped with four lashing strap attachment points Removable castors Castors can be removed for increased stability of the commissioning trolley Lifting station HBR 1600 Lifting station for transferring heavy windows to the transport trolley, only for KW 4 Art. no. 253 20 63 00 KW 3 KW 4 102 103

8 Transport trolleys 8.6 Commissioning trolleys Frame transport trolley RF 1000 Art. no. 253 00 53 02 Profile trolley for in-house transportation of frames and sashes Trolley with sorting rack for transportation and storage of frames and sashes Hardwood supporting surface Compartment divider for nine frames Compartment divider height is adjustable Four castors, two of which have a fixing brake Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Easy loading and unloading Direct access to each element Compartment dividers Compartment divider height is adjustable Compartment width 100 mm Compartment depth 540 mm Supporting surface Lower supporting surface made of hardwood Length 1,180 mm Width 850 mm Height 1,360 mm Two compartment dividers Nine compartments Roller diameter 125 mm Optional Plastic protector for PWS 1000 Compartment width 100 mm Compartment depth 540 mm Unit height 1,150 mm Weight 65 kg Load 400 kg Plastic protector for PWS 1000 All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage RF 1000 Art. no. 253 20 08 04 RF 1000 104 105

8 Transport trolleys 8.7 Profile transport trolleys Profile transport trolley PWS 1000 Art. no. 253 00 53 04 Profile trolley for vertical storage and transportation of profiles Vertical profile transportation Profile trolley with loading on one side Easy loading and unloading Sufficient for 30 40 profile bars Compartment divider height is adjustable Supporting surface with bar grid floor Four castors, two of which have a fixing brake Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Compartment dividers Compartment divider height is adjustable Compartment width 100 mm Compartment depth 540 mm Profile transport trolley PWS 2000 Art. no. 253 00 53 12 Profile trolley for vertical storage and transportation of profiles Vertical profile transportation Profile trolley with loading on one side Easy loading and unloading Sufficient for 60 80 profile bars Compartment divider height is adjustable Supporting surface with bar grid floor Four castors, two of which have a fixing brake Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Compartment dividers Compartment divider height is adjustable Compartment width 100 mm Compartment depth 540 mm Length 1,200 mm Compartment width 100 mm Length 2,230 mm Compartment width 100 mm Width 800 mm Compartment depth 540 mm Width 800 mm Compartment depth 540 mm Height 1,360 mm Unit height 1,150 mm Height 1,360 mm Unit height 1,150 mm Two compartment dividers Nine compartments Roller diameter 125 mm Optional Weight 60 kg Load 350 kg Easy loading and unloading Profile trolley with loading on one side Two compartment dividers 18 compartments Roller diameter 125 mm Optional Weight 105 kg Load 350 kg Easy loading and unloading Profile trolley with loading on one side Plastic protector for PWS 1000 Plastic protector for PWS 2000 Supporting surface Supporting surface with bar grid floor Supporting surface Supporting surface with bar grid floor Plastic protector for PWS 1000 All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage PWS 1000 Art. no. 253 20 08 01 Plastic protector for PWS 2000 All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage PWS 2000 Art. no. 253 20 08 02 PWS 1000 PWS 2000 106 107

8 Transport trolleys 8.7 Profile transport trolleys Profile transport trolley PWS 4000 Art. no. 253 00 53 15 Profile trolley for vertical storage and transportation of profiles Vertical profile transportation Profile trolley can be loaded on both sides 18 compartments per side Easy loading and unloading Sufficient for 120 160 profile bars Compartment divider height is adjustable Supporting surface with bar grid floor Four castors, two of which have a fixing brake Length 2,230 mm Width 1,560 mm Height 1,850 mm Four compartment dividers 36 compartments Roller diameter 125 mm Optional Compartment width 100 mm Compartment depth 400 mm Unit height 1,620 mm Weight 200 kg Load 600 kg Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Easy loading and unloading Profile trolley can be loaded on both sides Compartment dividers Compartment divider height is adjustable Compartment width 100 mm Compartment depth 400 mm Supporting surface Supporting surface with bar grid floor Plastic protector for PWS 4000 Plastic protector for PWS 4000 All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage PWS 4000 Art. no. 253 20 08 03 PWS 4000 108 109

8 Transport trolleys 8.7 Profile transport trolleys Profile transport trolley PWS 1400 Art. no. 253 00 53 37 Profile trolley for vertical storage and transportation of aluminium profiles Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Profile transport trolley PWS 1800 Art. no. 253 00 53 26 Profile trolley for vertical storage and transportation of aluminium profiles Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Ideal for transportation and space-saving intermediate storage of cut-to-length profiles Vertical profile transportation Sufficient for 30 40 profile bars Compartment divider height is adjustable Lower supporting surface with rubber strips Compartment dividers with protective tubing Rear back support with rubber strips Four castors, two of which have a fixing brake Compartment divider with plastic protector Compartment divider height is adjustable. All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage Ideal for transportation and space-saving intermediate storage of cut-to-length profiles Vertical profile transportation Sufficient for 12 60 profile bars Compartment divider height is adjustable Lower supporting surface with rubber strips Compartment dividers with protective tubing Rear back support with rubber strips Four castors, two of which have a fixing brake Compartment divider with plastic protector Compartment divider height is adjustable. All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage Length 1,440 mm Width 790 mm Height 1,360 mm Two compartment dividers Nine compartments Roller diameter 125 mm Compartment width 120 mm Compartment depth 540 mm Unit height 1,150 mm Weight 72 kg Load 350 kg Length 1,880 mm Width 800 mm Height 1,700 mm Two compartment dividers Twelve compartments Roller diameter 125 mm Compartment width 120 mm Compartment depth 540 mm Unit height 1,500 mm Weight 105 kg Load 350 kg Rear support with rubber strips Rear supporting surfaces equipped with rubber strips protect profiles from damage Rear support with rubber strips Rear supporting surfaces equipped with rubber strips protect profiles from damage Optional Height of additional compartment divider is adjustable, with plastic protector Supporting surfaces with rubber strips Lower supporting surfaces equipped with rubber strips to protect the profiles from damage Supporting surfaces with rubber strips Lower supporting surfaces equipped with rubber strips to protect the profiles from damage Additional compartment divider for PWS 1800 Additional compartment divider with height adjustment and plastic protector PWS 1800 Art. no. 253 20 63 01 PWS 1400 PWS 1800 110 111

8 Transport trolleys 8.7 Profile transport trolleys Profile transport trolley PWW 1000 Art. no. 253 00 53 06 Profile trolley for horizontal storage and transportation of profiles Horizontal profile transportation Support arms are rubber coated Profile trolley with profile supports on both sides Six supports per upright One centre upright Four castors, two of which have a fixing brake Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Easy loading and unloading Well-organised storage provides quick access Profile transport trolley PWW 2000 Art. no. 253 00 53 07 Profile trolley for horizontal storage and transportation of profiles Horizontal profile transportation Support arms are rubber coated Profile trolley with profile supports on both sides Six supports per upright Two centre uprights Four castors, two of which have a fixing brake Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Easy loading and unloading Well-organised storage provides quick access Length 1,625 mm Lower shelf width 420 mm Length 2,000 mm Lower shelf width 420 mm Width 900 mm Upper shelf width 300 mm Width 900 mm Upper shelf width 300 mm Height 1,960 mm Weight 60 kg Height 1,960 mm Weight 75 kg Eleven shelves Load 350 kg Eleven shelves Load 350 kg Clearance 260 mm Roller diameter 125 mm Clearance 260 mm Roller diameter 125 mm Optional Individual centre upright Support arms Support arms are rubber coated, Adjustable centre upright Optional Individual centre upright Support arms Support arms are rubber coated, Adjustable centre upright Individual centre upright Additional centre uprights Individual centre upright Additional centre uprights Art. no. 253 20 68 00 Art. no. 253 20 68 00 PWW 1000 PWW 2000 112 113

8 Transport trolleys 8.7 Profile transport trolleys Profile transport trolley PWW 4000 Art. no. 253 00 53 17 Profile trolley for horizontal storage and transportation of profiles Horizontal profile transportation Easy transportation of profile raw materials and cut-to-size profiles Support arms are rubber coated Profile trolley with profile supports on both sides Six supports per upright Three centre uprights Six castors, two of which have a fixing brake Castors Six castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Support arms Support arms are rubber coated, adjustable centre upright Profile transport trolley PLW 4000 Art. no. 253 00 53 19 Trolley for storage and transportation of profiles Trolley for transportation and storage of profile bars before and after cutting Well-organised storage provides quick access Ideal transportation option for curtain wall construction The trolley can also be used as a mobile intermediate storage area, for example, before moving onward to the double mitre saw or machining centre Profile support arms can be adjusted Profile supports with rubber surface Four castors, two of which have a fixing brake Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Supporting surfaces Supporting surfaces equipped with rubber profile to protect profiles from damage Length 4,000 mm Lower shelf width 420 mm Width 1,000 mm Upper shelf width 300 mm Height 1,960 mm Weight 130 kg Eleven shelves Load 500 kg Length 4,000 mm Height of the guards 270 mm Clearance 260 mm Optional Individual centre upright Roller diameter 125 mm Easy loading and unloading Well-organised storage provides quick access Width 800 mm Height 900 mm Width of the support arms 750 mm Weight 100 kg Load 600 kg Roller diameter 125 mm Guards with plastic protector Vertical guards with plastic protectors protect the profiles from damage and prevent them from slipping off Individual centre upright Additional centre uprights Profile support Profile supports can be adjusted Art. no. 253 20 68 00 PLW 4000 PWW 4000 114 115

8 Transport trolleys 8.7 Profile transport trolleys Transport trolley for profile cassettes TPK 4000 Art. no. 253 00 53 35 Transport trolley for carrying profile cassettes Ideal for transporting profile cassettes from storage to the saw or to the machining centre For profile pallets of up to 760 mm width Safety tabs to secure the pallets Six rollers, four castors with fixing brakes and two fixed rollers Length 4,000 mm Width 820 mm Height 285 mm Load width 770 mm Weight 65 kg Load 1,200 kg Roller diameter 125 mm Castors Six rollers, four with a fixing brake and two fixed rollers, provide a high degree of mobility and easy, safe handling Transport trolley for profile cassettes TPK 4000 Transport trolley with long goods pallet Safety tabs Safety tabs to secure the pallets TPK 4000 116 117

8 Transport trolleys 8.7 Profile transport trolleys Profile transport trolley PHW 1600 Art. no. 253 00 53 28 Profile trolley for horizontal storage and transportation of profiles Horizontal profile transportation Profile trolley with profile supports on both sides Twelve supports per upright Four castors, two of which have a fixing brake Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Profile transport trolley PHW 2000 Art. no. 253 00 53 29 Profile trolley for horizontal storage and transportation of profiles Horizontal profile transportation Profile trolley with profile supports on both sides Twelve supports per upright Four castors, two of which have a fixing brake Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Length 1,600 mm Width 1,000 mm Compartment width 450 mm Weight 140 kg Support arms Easy loading and unloading Well-organised storage provides quick access Length 2,000 mm Width 1,000 mm Compartment width 450 mm Weight 150 kg Support arms Easy loading and unloading Well-organised storage provides quick access Height 1,850 mm Load 350 kg Height 1,850 mm Load 350 kg 24 shelves Clearance 120 mm Roller diameter 125 mm 24 shelves Clearance 120 mm Roller diameter 125 mm Options Options Plastic protector for PHW 1600 Art. no. 253 20 08 06 Number labels for PHW 1600 Art. no. 253 10 68 00 Plastic protector All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage Plastic protector for PHW 2000 Art. no. 253 20 08 06 Number labels for PHW 2000 Art. no. 253 10 68 00 Plastic protector All supporting surfaces have a non-slip PVC cladding which protects surfaces from damage during storage Art. no. 253 20 08 06 Art. no. 253 20 08 06 Number labels 1-24 Compartment numbering Number labels 1-24 Compartment numbering Art. no. 253 10 68 00 Art. no. 253 10 68 00 PHW 1600 PHW 2000 118 119

9 Tools Special-purpose tools and tool trolleys are required in every production system. And, of course, you can also find the right solution for these needs in our product range. Product overview Product Page Tool and small-parts trolley WKW 800 122 Trolley for supports and tools TWS 500 124 Hand tools 125 120 121

9 Tools 9 Tool trolleys/tools Tool and small-parts trolley WKW 800 Accessories trolley for tools and small parts for the assembly station The trolley is suitable for depositing tools and material Makes organising the workplace easy Makes transportation to the assembly station easy Two storage trays for setting down tools and accessories One drawer for tools Five plastic trays for small accessories, hardware and screws Storage area with reading desk for drawings 4-fold compressed air supply Tool rack for pneumatic or electric tools Four castors, two of which have a fixing brake Art. no. 253 00 53 23 Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Storage surfaces for accessories Storage trays for setting down tools and accessories 4-fold compressed air supply for connecting compressed-air tools Drawer Drawer for tools Tool rack Tool rack for pneumatic or electric tools Length 750 mm Width 600 mm Height 1,300 mm Weight 60 kg Load 300 kg Roller diameter 125 mm Plastic trays Five plastic trays for small accessories, hardware and screws WKW 800 122 123

9 Tools 9 Tool trolleys/tools Trolley for supports and tools TWS 500 Hand tools Art. no. 253 00 53 62 The trolley is suitable for setting down welding supports and tools Makes organising the workplace easy The ideal complement to the 4-head welding machine Storage trays for setting down accessories and gasket limitation with plunger or blade Five drawers for welding supports Four castors, two of which have a fixing brake Length 760 mm Width 520 mm Vertical height 1,095 mm Weight 60 kg Roller diameter 125 mm Castors Four castors, two of which have a fixing brake, provide a high degree of mobility and easy, safe handling Storage surfaces for accessories Storage trays for setting down accessories and gasket limitation with plunger or blade [01] Gasket shears 2 x 45 [02] Gasket shears 90 [03] Gasket shears 180 [04] Rotary screwdriver [05] Connection holder with magnet and one set of screwdriver bits [06] Hand drill [07] Set of drill bits [08] End mill HSS [09] Air gun [10] Double vacuum lifting tool [11] Single vacuum lifting tool [12] Glazing shovel [13] Soft mallet [14] Cross pein hammer [15] Chisel ST 4 [16] Screwdriver set [17] Spiral hose 2,500 mm [18] Gasket groove milling machine [19] Gasket roller [20] Welding bead moon knife 01 03 04 + 05 06 07 + 08 Drawer Drawer for welding supports and tools 09 10 + 11 12 13 + 14 15 + 16 17 18 19 + 20 TWS 500 124 125

10 Glazing units Quality inspection is an important part of every production process not only in the production of plastic windows. Our inspection and glazing units have proven to be the perfect tool for quality inspections in terms of flexibility, robust construction and precision. Product overview Product Page Inspection and glazing unit VE 3000 4000 128 Inspection and glazing unit VE 3000/60 130 126 127

10 Glazing units 10 Glazing units Inspection and glazing unit VE 3000 Art. no. 251 00 51 06 Inspection and glazing unit for glazing and final inspection in individual and serial assembly line production Quick and precise assembly of windows, doors and elements Precision ensured through parallel clamping bar pressing technique For glazing and functional checks For connecting frames and sashes Opening for weatherboard Height continuously adjustable Two pressing bars which fold down and can be moved pneumatically Easy operation by means of foot switch 4-fold compressed air supply Inspection and glazing unit VE 4000 Art. no. 251 00 51 07 See VE 3000, however: Max. clamping width 4,000 mm Length 5,440 mm Height 2,600 mm Weight 580 kg Pressing bar Simultaneous folding and moving of the pressing bars ensure a minimum of time is required for opening and closing the press. Allows free pass-through of the window Supports Lower roller conveyor with support rollers, L = 200 mm Support Rear back support with plastic slide bars Foot switch All functions are controlled via foot valves Length 4,410 mm Width 1,180 mm Height 2,600 mm Max. clamping width 3,000 mm Min. clamping width 400 mm Height adjustment 500 mm Clamping bar height 2,300 mm Clamping bar width 120 mm Lower roller conveyor width 200 mm Weight 470 kg Load 200 kg Compressed air supply 7 bar Air consumption 35 l/min. Profile protector Profile protectors for support rollers 200 mm (Alu/21x) Support rollers covered with protective tubing for aluminium elements VE 3000 Art. no. 252 20 63 03 VE 4000 Art. no. 252 20 63 06 Tilt adjustment of 0 8 Pneumatic tilt adjustment of 0 8 for VE 3000/VE 4000 Art. no. 251 20 63 02 Options Lead-in rollers, cmpl., right Lead-in rollers, cmpl., left Profile protectors for support rollers Tilt adjustment of 0 8 Lead-in rollers, cmpl., right Protective rollers for beginning or end of roller conveyor Art. no. 251 20 97 00 Lead-in rollers, cmpl., left Protective rollers for beginning or end of roller conveyor Art. no. 251 20 97 01 VE 3000 128 129

10 Glazing units 10 Glazing units Inspection and glazing unit VE 3000/60 Art. no. 251 00 51 60 Inspection and glazing unit for glazing and final inspection Pressing bar Pneumatic centring Precision ensured through parallel clamping bar pressing technique Support Rear back support with plastic slide bars Length 3,050 mm Clamping bar width 100 mm Quick and precise assembly of windows, doors and elements Precision ensured through parallel clamping bar pressing technique For glazing and functional checks For connecting frames and sashes With manually operated pressing bars Pneumatic centring Easy operation by means of foot switch Storage area for tools 4-fold compressed air supply Width 900 mm Height 2,600 mm Max. clamping width 2,800 mm Min. clamping width 390 mm Clamping bar height 2,300 mm Optional Lower roller conveyor width 120 mm Weight 370 kg Load 200 kg Compressed air supply 7 bar Air consumption 35 l/min. Supports Lower roller conveyor with support rollers, L = 120 mm Foot switch All functions are controlled via foot valves Height adjustment VE 3000/60 4-fold compressed air supply 4-fold compressed air supply for connecting compressed-air tools Height adjustment VE 3000/60 Height continuously adjustable 500 mm Art. no. 251 20 63 04 VE 3000/60 130 131

11 Production planning 11 Production planning Optimised production processes When selecting the ideal product, one of the most important things to consider is which machine(s) can be integrated most easily and economically into your existing production process. We offer you comprehensive solutions combined with international experience. Whether you are engaged in series or job production, we can always assist you in setting up suitable production structures. Together, we will examine your shop or production facility, analyse your environment and assist you in the subsequent design or optimisation based on the results. Short paths, material supply and material flow are only a few of the characteristics of an optimised production process. Other factors are covered by our broad product portfolio ranging from work tables to profile machining centres and on to glass handling systems, including sorting, for effective production planning. Everything we provide is perfectly compatible and you can have it all from a single source. This is a foundational element for the economic longevity of your company, whether for new planning or for change processes. Example of an assembly line for window and door production in PVC 320 360 windows and doors in 8 hours Example of an assembly line for window and door production in aluminium 132 133

12 Notes 134

Perfect profile machining since 1928.

elumatec AG Pinacher Strasse 61 75417 Mühlacker Germany Phone +49 7041 14-0 Fax: +49 7041 14-280 mail @ elumatec.com www.elumatec.com The right to make technical alterations is reserved. 000 61 03 69 2018-12