Martin Conveyor Guard Installation Instructions

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Transcription:

Martin Conveyor Guard Installation Instructions! DANGER Before installing, servicing, or adjusting the conveyor equipment, turn off and lock out/tag out all energy sources to the conveyor and conveyor accessories according to ANSI standards. Failure to do so could result in serious injury or death. UCBG-002424-FHXX 24.00 (610) Ø 24.00 (610) Part Number Dim. A in. (mm) Dim. B in. (mm) UCBG-001336-FHXX 13 (330) 36 (914) UCBG-002430-FHXX 24 (610) 30 (762) UCBG-002436-FHXX 24 (610) 36 (914) Dim. A UCBG-003030-FHXX 30 (762) 30 (762) UCBG-003036-FHXX 30 (762) 36 (914) Ø UCBG-003624-FHXX 36 (914) 24 (610) UCBG-003630-FHXX 36 (914) 30 (762) Dim. B Dim. B/2 UCBG-003636-FHXX 36 (914) 36 (914) Part Number Dim. A in. (mm) UCBG-001350-FHXX 13 (330) Dim. A UCBG-002450-FHXX 24 (610) UCBG-003050-FHXX 30 (762) UCBG-003650-FHXX 36 (914) Ø 50.00 (1270) 12.00 (305) Figure 1. Conveyor Guard Dimensions

Dual Wedge Bolt Assembly Single Wedge Bolt Assembly Dual Support Weldment Single Support Weldment Figure 2. Installation Configurations A 5.50 in. (140 mm) minimum B C D E A. Wedge Clamp Assembly B. Wedge Bolt C. Mount Plate D. Lock Washer E. Nut F. Conveyor Guard G. Support Weldment F G Figure 3. Conveyor Guard Installation

NOTE Conveyor Guard must be installed a minimum of 5.50 in. (140 mm) away from hazard to conform to OSHA 29 CFR 1910.217. NOTE Refer to the Part Numbers section of this manual for a complete list of guarding structure components available from Martin Engineering. 1. Determine location and configuration of guard(s). 2. If structure does not exist for installing mounting plates, use the best available field resources and methods to fabricate a support structure for the conveyor guards. 3. Using the conveyor guard as a template, mark location of mounting holes. Refer to Figure 1. 4. Align mount plates with locations marked in step 3. 5. Bolt or weld mount plates (C) to support structure. 6. Install wedge bolt (B) on mount plate (C) and fasten with lock washer (D) and nut (E). 7. Install conveyor guard (F) on wedge clamp assemblies (A). 8. Determine location of support weldments (G). 9. Bolt or weld support weldments (G) to structure. 10. Integrated handles can be bent into a working position where needed: a. Make sure labels and logo will be visible and properly positioned when handle is in working position. b. Insert a punch into hole at base of handle. c. Slowly bend each side of the handle upward. Alternate from one side to the other frequently when bending to avoid distorting handle. d. Handles can be bent into final position by hand. 11. Make sure all fasteners are tight and conveyor guards do not interfere with operation of conveyor.

Part Numbers NOMENCLATURE UCBG-00 XXXX F H X X P/N Prefix Guard Size (inches) Flat Guard Handle Mounting Bolt Style Color MOUNTING BOLT STYLE B: Includes 4 Wedge Bolts, Nuts, and Lock Washers D: Includes 1 Dual Wedge Bolt Assembly and 1 Support Weldment S: Includes 2 Single Wedge Bolt Assemblies and 2 Support Weldments COLOR Y: Safety Yellow O: Martin Orange Mounting Accessory Part Numbers Assembly P/N Item Description Part Number Qty. UCBG-00XXXX-FHBX 1 Dual Wedge Bolt Assembly UCBG-001002 4 2 Dual Support Weldment UCBG-001102 1 UCBG-00XXXX-FHDX 3 Single Wedge Bolt Assembly UCBG-001001 2 4 Single Support Weldment UCBG-001101 2 UCBG-00XXXX-FHSX 5 Wedge Bolt UCBG-001003 1

P/N 36470-XXX P/N 38910-07 P/N 38910-01 P/N 38910-06 P/N 38910-05

Barrier Guard Mounting Kit, P/N 38910-01 1 Wedge Bolt 1/2-13NC x 1 ZP UCBG-001003 2 2 Washer Compression 1/2 11750 4 3 Nut Tab-Lock 38852 4 4 Barrier Guard Panel Hanger Weldment 38908 2 5 Screw HHC 1/2-13NC x 1-1/4 ZP 13835 2 Mounting Plate with Hardware, P/N 38910-05 1 Mounting Plate 39038 1 2 Screw HHC 1/2-13NC x 1-1/4 ZP 13835 2 3 Washer Compression 1/2 11750 2 4 Washer Flat 1/2 ZP 17328 2 5 Nut Hex 1/2-13NC ZP 11771 2 Slotted Plate with Hardware, P/N 38910-06 1 Slotted Plate 39039 1 2 Screw HHC 1/2-13NC x 1-1/4 ZP 13835 4 3 Washer Compression 1/2 11750 4 4 Washer Flat 1/2 ZP 17328 4 5 Nut Hex 1/2-13NC ZP 11771 4 L-Bracket with Hardware, P/N 38910-07 1 L-Bracket 39040 1 2 Screw HHC 1/2-13NC x 1-1/4 ZP 13835 4 3 Washer Compression 1/2 11750 4 4 Washer Flat 1/2 ZP 17328 4 5 Nut Hex 1/2-13NC ZP 11771 4 Slotted Channel, P/N 36470-XXX Part No. Length (in.) 36470 12 36470-14 14 36470-30 30 36470-60 60 36470-72 72 36470-120 120

Slotted Channel with Mounting Hardware for use on Standard Style Supports, P/N 38910-02 1 Channel with Slotted Holes 36470-120 2 2 Splice Plate 38909 2 3 Washer Compression 1/2 11750 16 4 Washer Flat 1/2 ZP 17328 16 5 Screw HHC 1/2-13NC x 1-1/4 ZP 13835 16 6 Nut Hex 1/2-13NC ZP 11771 16 7 Mount Plate UCBG-001001-P 4 Slotted Channel with Mounting Hardware for use on EVO Style Supports, P/N 38910-03 1 Channel with Slotted Holes 36470-120 2 2 Splice Plate 38909 2 3 Washer Compression 1/2 11750 12 4 Washer Flat 1/2 ZP 17328 12 5 Screw HHC 1/2-13NC x 1-1/4 ZP 13835 12 6 Nut Hex 1/2-13NC ZP 11771 12

Double Barrier Guard Mounting Kit, P/N 38910-08 1 Wedge Bolt 1/2-13NC x 1 ZP UCBG-001003 2 2 Washer Compression 1/2 11750 2 3 Nut Tab-Lock 38852 2 4 Barrier Guard Panel Hanger Weldment 38908-L 2 Upright Stand Assembly, P/N 38910-09 1 Upright Stand Weldment 39083-W 1 2 Channel with Slotted Holes 36470-14 2 3 Washer Compression 1/2 11750 2 4 Screw HHC 1/2-13NC x 1-1/4 ZP 13835 2 5 Washer Flat 1/2 ZP 17328 2 6 Nut Hex 1/2-13NC ZP 11771 2

Form No. M3826-08/13 2010, 2013 Martin Engineering Company Patents and patents pending Registered trademark of Martin Engineering Company in the U.S. and other select locations. Martin Engineering USA One Martin Place Neponset, IL 61345-9766 USA Phone: 309-852-2384 or 800-544-2947 info@martin-eng.com www.martin-eng.com