ALU 5200-TBT E RC 2 The anti-intruder tilt-and-turn hardware for aluminium windows and French doors. Application for testing according to EN 1627ff RC 2, RC 2 N KPW BD 3,5 BD 5 Size range It is essential to adhere to the details of the system provider. Windows min. max. French doors max. Sash width (mm) 450 to 1600 1300 Sash height (mm) ALU handle lockable (101/10 770 to 2000 2400 Sash height (mm) TITAN handle lockable (105) 805 to 2000 2400 Sash weight (kg) max. 130/150 max. 130/150 The following information from the aluminium planning manual must be observed: Register 1: Guidelines of the German quality association for locks and hardware (Gütegemeinschaft Schlösser und Beschläge e. V) Document no. H45.4200LS001EN Updated directory of the documents Document no. H45.5200LS005EN Application diagrams: - Sash weight up to max. 100 kg: Document no. H58.AWDLS003EN - Sash weight up to max. 130 kg: Document no. H58.AWDLS004EN - Sash weight up to max. 150 kg: Document no. H58.AWDLS005EN Basic safety notes: Document no. H45.5200LS001EN Profile recommendation: Document no. H48.ZubhLS008EN Symbols and abbreviations: Document no. H45.5200LS002EN Register 2: Adjustment options: Document no. H45.5200LS004EN /4 Register 3: Required documentation ALU 5200-TBT FBS-EUL: Sash weight up to max. 100/130 kg: Sash weight up to max. 150 kg: Register 8: Gear set M6: Sash brake with damping: Table of contents Size ranges...1 Hardware overview...2 Hardware list and design variations...3 Positions of the locking parts LM-E...4 Sash dimensions...5 Frame dimensions...6 Document no. H48.5200LS003EN/ Document no. H48.5200LS015EN Document no. H48.5200LS009EN Document no. H48.ZubhLS005EN Document no. H48.ZubhLS017EN Assembly instructions 10.2018 Page 1
ALU 5200-TBT E RC2 Hardware overview 406 400 501 921 902 501 502 504 506 410 411 419 412 413 701 Torque and tooling information Items Nm (± 0,25) 400, 406, 410,, 506, 517, 518 1,5 2,5 908 2,5 4 412 4 4 902, 904, 907, 2,7 PZ2 923 2,5 PH2 412 413 1) 1) H1 907 604 915 907 604 915 101 103 908 908 H2 413 412 923 907 622 620 105 904 515 502 517 518 516 700 924 1) Is omitted for ESG ALU M6 (620) Page 2
ALU 5200-TBT E RC2 Hardware list Item Piece Designation Material-No. VE Material-No. VE 1 Hinge side ALU 5200 BD3,5/BD5 Hinge side ALU 5200 without positioning See assembly instructions ALU 5200 in the SIEGENIAdownload portal H1 H2 dependent on FB/kg depen. on kg H1/H2 dependent on FB/FH dependent on system 101 0...1 Handle ALU Si-line lockable 103 0...1 Handle ALU GLOBE lockable 105 0...1 Handle TITAN lockable Only use in combination with coupling set ALU-E Only use in combination with ALU-E gear set (Torque min. 100 Nm) See assembly instruction ALU handle overview in the SIEGENIA-download portal ( 7mm x 25, cam 10 mm) 400 0...1 Top stay ALU 5200 size 1 FB > 450 600 100 kg 884805 1 273 098 20 406 0...1 Top stay ALU 5200 size 2 FB > 600 1600 MSKK0300-00001_ 1 MSKK0300-00003_ 20 0...1 Additional stay ALU FB > 1250 with top stay size. 2 100 kg FB > 1020 with top stay size 2 > 100 kg 7076 1 247006 10 410 1 Additional stay 411 1 Striker plate 412 1 Locking cam 413 1 Eccentric rivet 419 0...1 MV stay striker FB > 1250 100 kg FB > 1020 > 100 kg MSK0010-10001_ 1 MSK0010-10003_ 20 0...1 Accessories set ALU > 100 kg - 1 MZBS0110-00003_ 20 902 1 M5 x 13 countersunk screw 921 2 Supporting piece 924 1 Adjusting piece S 1 Locking side ALU-TBT FBS-EUL KPW MMVS0460-10001_ 1 MMVS0460-10003_ 20 501 1 TBT locking bolt 502 2 EUL clamping piece 504 1 VSO FBS corner drive 1 Striker 506 1 Striker EUL VSO 515 1 VSU corner drive 516 1 Tilt lock 517 1 Run up block 518 1 Tilt locking part 1 MV ALU-DK/TBT 7045 1 246979 20 2 Striker FB > 1250 mm 700 1 Slider FB > 1250 mm 701 1 Corner drive VSU/BSO 0...1 Coupling set ALU-E Only use in combination with H1/H2 MMKL0070-10001_ 1 MMKL0070-10003_ 20 604 1 Coupling bracket E M6 907 2 M6 coupling screw 908 2 M5 x 12 cheese head screw 0...1 Gear set ALU-E Only use in combination with MMGI0060-10001_ 1 MMGI0060-10003_ 20 620 1 ESG LM M6 622 1 Anti-drill guard 904 2 M5 x 35 countersunk screw 907 2 M6 coupling screw 923 2 Countersunk tapping screw B 3.9 x 13 4...10 Locking part ALU-E A0004 MMVR0050-10001_ 1 MMVR0050-10003_ 20 Locking part ALU-E A0006 Number of locking parts see page 4. MMVR0060-10001_ 1 MMVR0060-10003_ 20 Locking part ALU-E A0022 MMVR0070-10001_ 1 MMVR0070-10003_ 20 1 Locking part E 1 Striker E 2 Countersunk screw FDS M5 x 14.5 0...2 Locking part ALU FH > 1250 mm - 1 317556 20 412 1 Locking cam 413 1 Eccentric rivet 1 Striker Accessories 915 0...1 Handle support ALU Only use in combination with H1/H2 - - (see below) 200 Design variations for handle support ALU (915) USH 7-10 mm Z 7 mm Material-No. > 7 8,5 mm Material-No. 2 mm MFHA0010-10020_ MFHA0010-10020_ > 2 3 mm MFHA0010-10020_ MFHA0020-10020_ > 3 mm MFHA0010-10020_ - 12 mm - MFHA0030-10020_ - USH Page 3
ALU 5200-TBT E RC2 Number and positions of the ALU-E locking parts Number and positions of locking parts Number of locking parts ALU-E FH FB 900 FB > 900 FH > 2000 FB > 900 1400 4 6 > 1400 2000 6 8 > 2000 2400 8 10 FH > 1400 FB > 900 Pieces Designation VE Material no. 4...10 Jig ALU-E EL for sash (max. 10 required) 1 156926 0...1 Jig ALU-EB E for frame (drill hole Ø 3,5) (fig. 4) 1 MARB0060-50001_ 0...1 Jig ALU-EB E for frame (drill hole Ø 4,2) (fig. 5) 1 MARB0040-50001_ Installation of jigs on sash and frame Installation on sash fig. 1 fig. 2 Marking -opening Installation of the jigs ALU-EL on the sash A Hang and secure sash in the turning position. B Open sash in the turning position. C Slide jigs EL ALU-E into locking parts E () (see fig 1) up to the stop. D Close sash. E Shift handle to horizontal position. F Do not open the sash. G Make markings for jig EB ALU-E on the frame (see fig. 2). H Shift handle up vertical in the turning position. I Open sash. J Remove jigs EL ALU-E. Installation of jigs ALU-EB E on the frame Position jig EB ALU-E and drill holes for strikers E () with Ø 3,5 or Ø 4,2 drill (see fig. 3/4/5). Marking 1,5 > 1,5 fig. 3 Installation of the jigs ALU-EB-E on the frame Ø 3,5 Ø 4,2 fig. 4 fig. 5 Page 4
ALU 5200-TBT E RC2 Sash dimensions 234 (additional stay) S3 = Top stay ALU 5200 Size. 1 FB - 338 = Top stay ALU 5200 Size. 2 FB - 506 = with additional stay ALU for FB - 917 (> 100 kg/fb > 1020 mm) FB/2 - FB/2-426 (FB > 900 1250 (FB > 1250) S2 = G2-238 G2-402 2) (FH > 2000) S1 = G1-233 G1-330 (FH > 1400 2000) 1) ; (FH > 2000) 1) G1 405 G2 400 () (min. FH/ G2 365 (H1/H2) S2 = G2-196 4) 4) H1/H2 S1 = G1-229 G2-402 2) (FH > 2000) 67 Drill hole measurements see standard assembly instructions. 1) G1-330 (FH > 1400 2000) 1) ; (FH > 2000) S4 = FH - 302 FH/3-180 (FH > 2000) FH/3-109 (FH > 2000) S5 = FB/2-214 (FB > 900) FH/2-180 50 FH/2-95 (FH > 1400 2000) FH (sash height) 50,2 FB (sash width) min. 450 1) G1 G2 2) G1 < G2 (FH > 2000) Installation for the centre locks and additional locks see page 3. 4) Remove the rebate seal in the hinge gap area (minimum hinge gap 3,5/5 mm). Page 5
ALU 5200-TBT E RC2 Frame dimensions 110 (FB >1250) (>100 kg/fb > 1020) Centre 498 (FB > 900 < 1250) FB/2-92 (FB > 1250) Drill hole 4,2 Sash weightt >100 kg (for Pos. 902 + 921) 118 G2-245 (FH > 2000) 2) 242 < 1,5 ( 3,5) > 1,5 ( 4,2) 3,5 4,2 A - A 10 9,5 min. 18 (Overall frame clearance dimension) G1-127 (FH > 2000) (1400 < FH < 2000) 1) 22 16,5 FH/2 + 86 (1400 < FH 2000) 265 Version Y Z A0004 18 14 3 A0006 14,5 10 3,5 A0022 15 12 3 Observe installation markings! 290 G1 + 76 13 13 24 24 194 Centre 125 A 1) G1 G2 2) G1 < G2 (FH > 2000) Installation for the centre locks and additional locks see page 3. A FB/2 + 103 (FB > 900) FB - 194 Centre SIEGENIA-AUBI KG Industriestraße 1-3 D-57234 Wilnsdorf Telefon +49 271 39 31-0 - Fax +49 271 39 31-3 33 Page 6