TE2010-GE Instructions manual Hardware: 3.1-4.0 Software: 3.7 PREFACE Thanking you for preference, TECNOELETTRA SRL hopes that the use of this equipment could be a reason of satisfaction. This manual is designed to put you in a position to intervene on the equipment and perform different installations and connections. In order to ensure efficient operation and durability, it is recommended the strict observance of the rules laid down here. Thanks in advance for the suggestions that we will be given to possible further improvements of the equipment. For any question always consult the TECNOELETTRA Technical Department. TECNOELETTRA S.r.l. Note: The manufacturer reserves the right to modify the equipment for any manufacturing or commercial need, without the obligation to promptly update this installation and using manual. Tel.+39.0522.832004 Fax.+39.0522.832012 p:1/56
INDEX Section 1 Electrical connections 1-1 Technical data... 4 1-2 Electrical connection... 5 1-3 Electrical drawing... 6 1-3.1 J1.5 used as siren... 6 1-3.2 J1.5 used as command of the generator contactor... 7 1-3.3 J1.5 used for other functions... 8 1-3.4 Single-phase... 9 Section 2 Equipment description 2-1 Operative modes... 11 2-2 Equipment overview... 12 2-3 Display pages... 13 2-3.1 Stand-by page... 13 2-3.2 Vac voltages page... 14 2-3.3 Line voltages page... 14 2-3.4 Current measurements page... 14 2-3.5 Alternator measurements page... 15 2-3.6 Power measurements page... 15 2-3.7 Oil and temperature page... 15 2-3.8 Fuel page... 16 2-3.9 Battery page... 16 2-3.10 Work hours page 1... 16 2-3.11 Work hours page 2... 17 2-3.12 Expiries page... 17 2-3.13 GSM page... 17 Section 3 Programmation menus 3-1 Navigation chart... 19 3-2 General setup description... 20 3-2.1 Display setup... 21 3-2.2 Backlight setup... 21 3-2.3 Date and time setup... 21 3-2.4 Timer start/stop setup... 22 3-2.5 Alarms setup... 23 3-2.6 Events log... 25 3-2.7 GSM setup... 25 3-2.8 MODBUS setup... 25 3-2.9 Master/Slave setup... 25 3-2.10 Auto turn-off setup... 25 3-3 Engine setup description... 26 3-3.1 Start setup... 27 3-3.2 Stop setup... 28 3-3.3 Preheat setup... 29 3-3.4 Battery setup... 30 3-3.5 Fuel setup... 30 3-3.6 Oil setup... 32 3-3.7 Temperature setup... 33 3-3.8 Service setup... 34 3-3.9 Rent setup... 34 3-3.10 Choice of the use of the J1.5 output... 35 3-3.11 Heating setup... 36 3-3.12 Stop type setup... 36 3-4 Alternator setup description... 37 3-4.1 Voltage setup... 37 3-4.2 Current setup... 38 3-4.3 Frequency setup... 38 3-5 Advanced setup description... 39 3-5.1 CSV... 39 3-5.2 Version... 39 Section 4 GSM connection 4-1 GSM connection preliminary operations... 41 4-2 Command and control SMS... 44 Section 5 Programmation via PC with TE2010 Monitor 5-1 Preliminary operations... 46 5-2 Software description... 46 5-3 Calibration of the curves of the instruments... 49 5-4 Setting of the programmed start and stop... 51 SYMBOLOGY... 54 Tel.+39.0522.832004 Fax.+39.0522.832012 p:2/56
Section 1 Electrical connections Tel.+39.0522.832004 Fax.+39.0522.832012 p:3/56
1-1 Technical data GENERAL DATA Battery rated voltage Voltage range Rated Vac Max Vac Frequency Fixed consumption Relay consumption Backlight consumption Pre-eccitation consumption Led consumption Digital input closed to negative consumption Max consumption TEMPERATURE RANGE DISPLAY DIGITAL INPUTS N inputs 7 Input type negative Input current <2.5 ma ALTERNATOR PRE-EXCITATION INPU/OUTPUT (D+) Input type Range of voltage Input current Pre-excitation current RELAYS OUTPUT 12Vdc (24Vdc) 8..35Vdc 400Vac 500Vac 45..65Hz 32 ma (16 ma) 60 ma (60 ma) 60 ma (30 ma) 175 ma (175 ma) 60 ma (30 ma) 7 ma (14 ma) 395 ma (325 ma) -20 C + 70 C (electronic) -20 C + 70 C (display) -30 C + 80 C (stocking) 128x64 pixel monochromatic Voltage measure + pre-excitation current generation From 0 to 35 Vdc < 15 ma 175 ma (175 ma) N outputs 4 Type of contact 3 N.O. contacts with one common pole, 1 dry contact Rated current 5 A / 30 VDC - 5 A / 250 VAC SENSORS INPUT Input type 3 inputs for resistance measures referred to the board negative Range of measure - fuel level From 0 to 500 ohm - engine temperature From 0 to 5000 ohm - oil pressure From 0 to 500 ohm Measure current - fuel level < 20 ma (10 ma) - engine temperature < 2 ma (1 ma) - oil pressure < 20 ma (10 ma) Precision < 5 % SERIAL PORTS Type Cable lenght Speed Type Cable lenght Speed ANALOG OUTPUTS Serial RS-232 wihtout handshake signals < 3 m Up to 57600 bps RS-485 half-duplex < 1000 m Up to 57600 bps N outputs 3 Output type Not insulated voltage referred to the board negative Output current 1 ma max Regulation range from 0 to 5 V LOAD CURRENT INPUTS N Inputs 3 Range of measure from 0 to 5 AC Type of measure RMS calculated value at 10 KHz and a 10 bits converter Precision < 0.5 % F.S. VOLTAGE INPUTS N inputs 3+1 Input type Resistive coupling Rated voltage 230 Vac (L-N) - 400 Vac (L-L) Range of measure from 0 to 350 Vac (L-N) from 0 to 500 Vac (L-L) Range of frequency from 45 Hz to 65 Hz Precision < 1 % F.S. Input resistance 1 Mohm Type of measure RMS calculated value at 10 KHz and a 10 bits converter ACTIVE POWER Type of measure Integration of the instant power (moltiplication between currents and voltages of the genset) Precision < 1% Tel.+39.0522.832004 Fax.+39.0522.832012 p:4/56
1-2 Electrical connection J1 J2 J4 J3 J1: 1 relay output for glow plugs 2 relay output for cranking motor 3 relay output for electrovalve / electrosolenoid 4 relays common 5 dry contact siren / contactor / heating / refuel / Honda function / supply ON / block via GSM 6 common of the dry contact J2: 1 neutral 2 phase r 3 phase s 4 phase t J4: 1 ampermetric phase r 2 ampermetric phase s 3 ampermetric phase t 4 common ampermetrics 5 analogic input common 6 temperature input 7 fuel input 8 oil pressure input 9 D+ input 10 battery positive 11 battery negative J3: 1 2 Output for led to indicate Engine ON 3 Output for led to indicate General Alarm 4 Output for led to indicate NO Supply (if the engine is On and the phase voltages are under the threshold) 5 common led anode 6 input common 7 8 9 fuel digital input 10 oil pressure digital input 11 input common 12 input common 13 remote start/stop input 14 temperature digital input 15 Programmable alarm input 16 on/off switch (input from auxiliary contact of the main switch). 17 emergency button RS232-485: Pin 1: Terminator for RS485 Pin 2: RX-232 Pin 3: TX-232 Pin 5: GND Pin 6: A RS485 Pin 9: B RS485 N.B: The RS232 and RS485 terminals are in the same 9 poles connector. It s possible to use the RS232 or the RS485, not both simultaneously. Tel.+39.0522.832004 Fax.+39.0522.832012 p:5/56
1-3 Electrical drawing The electrical drawing changes by the use of J1.5 output. You can select the use in the menu 3-3.10. 1-3.1 Electrical drawing - J1.5 as siren To use the output as siren, set to 1 the parameter in the menu 3-3.10. Tel.+39.0522.832004 Fax.+39.0522.832012 p:6/56
1-3.2 Electrical drawing - J1.5 as command of the generator contactor To use the output as command of the generator contactor, set to 2 the parameter in the menu 3-3.10. Tel.+39.0522.832004 Fax.+39.0522.832012 p:7/56
1-3.3 Electrical drawing - J1.5 for other functions To use the output in the other available configurations, set to 3 (heating), 4 (refuel), 5 (Honda function), 6 (supply ON) or 7 (block via GSM) the parameter in the menu 3-3.10. Tel.+39.0522.832004 Fax.+39.0522.832012 p:8/56
1-3.4 Electrical drawing - single-phase N.B: For a single-phase system, remember to use the T phase as phase, and the neutral N as neutral. Tel.+39.0522.832004 Fax.+39.0522.832012 p:9/56
Section 2 Equipment description Tel.+39.0522.832004 Fax.+39.0522.832012 p:10/56
2-1 Operative modes Turn-on and turn-off Keep pressed the On/Off button, the turn-on of the display and the test of every led indicate that the controller is ON. In Master/Slave mode, the turning-on of one controller automatically turns-on the other one. Press On/Off to turn-off, on the display appears the Off indication and after 2 seconds the controller turns-off, or it goes in a stand-by state with low absorption if a programmed start is in memory or if the GSM or Master/Slave mode is enabled. In Master/Slave mode, the turnign-off of one controller automatically turns-off the other one. With the board off, the remote start allows the turning-on of the board and the start of the generator (in Master/Slave mode the remote start must be connected to the Slave board). Sending the START message via GSM, the board, if off, turns-on then starts the generator. Once stopped the generator, the board turns-off. If the supply is disconnected, at the turn-on the date and time screen will appear only if a programmed start or GSM is active. N.B: The Master/Slave mode and GSM can be used alternatively, because they need the connection to the unique serial port of the board. In case of Master/Slave communication, the GSM function is automatically disabled. Manual: - Start is possible in one of the following procedures: 1) Pressing and releasing quickly the start button 2) Keeping the start button pressed, you command the manual start following this procedure: a) If the preheat is enabled, the board begins with the preheat for the set time and mode. The START symbol appears and also the preheat icon (if enabled). Keeping the Start button pressed, you immediately command the electrovalve and then the output the governs the cranking motor, that will remain active until the button will remain pressed. There is a security procedure that disables automatically the signal to the cranking motor when the starting procedure is succesfully completed, or if a time of 10 seconds has expired from the beginning of the procedure. b) If the preheat is disabled, the controller immediately commands the electrovalve and then the output the governs the cranking motor, that will remain active until the button will remain pressed. There is a security procedure that disables automatically the signal to the cranking motor when the starting procedure is succesfully completed, or if a time of 10 seconds has expired from the beginning of the procedure. 3) Sending the START message via GSM - Stop is possible in one of the following ways: 1) Pressing the stop button you enable the stop procedure. The stop procedure is possible in two modes: a) Keeping the stop button pressed for 5 or more seconds: the engine enters the cooling phase until you release the button, then stops. b) Pressing and releasing quickly the stop button the stop procedure is done immediately without cooling. N.B: The described procedure can be reversed (see menu 3-3.12). 2) Sending the STOP message via GSM Automatic: The controller is in automatic mode only in these two cases: a) When it detects that the remote start/stop request is present. In this case, the stop procedure can be done removing the remote start/stop signal, or pressing the stop button, or pushing the emergency button, or via GSM. Otherwise, if a stop procedure is commanded because the programmed Timer start/stop cycle ends, if the remote signal is still present, this stop request is automatically ignored. b) When a programmed start is commanded by Timer start/stop. In this case the stop procedure can be done if the cycle finishes, or pressing the stop button, or pushing the emergency button. If a remote signal is not present, the system continues the cycle until the programmed end. It doesn t stop if e remote signal is present. If enabled, the preheat is done in the mode and time you set. In the stop phase, the engine enters the cooling procedure (showed on display) then stops the engine. WARNING: To work on the generator safely, press the emergency button or disconnect the battery, to prevent accidental starting by remote or via GSM. Bleeding function: The special function bleeding is available. To activate it, keep pressed for 5 seconds both the arrows left and right. Once activated, it allows the activation, with engine OFF, of the electrovalve output. The electrovalve symbol will appear on display. The electrovalve will remain supplied until the stop button is pressed. After 10 minutes, the output will be de-activated anyway. Tel.+39.0522.832004 Fax.+39.0522.832012 p:11/56
2-2 Equipment overview A B C D Q P O N M L K J E F G H I A B C D Display Phase L1-L3 Phase L2-L3 Phase L1-L2 Backlighted, it allows to view all the functions, measures and alarms of the generator. The backlight turns off automatically after a programmable time and turns on when you push a button. If ON, it shows that the voltage between L1-L3 is present and within the limits. If OFF, it indicates tha lack of the phase. If it blinks quickly it indicates that the voltage is too high, if it blinks slowly it indicates that the voltage is too low. If ON, it shows that the voltage between L2-L3 is present and within the limits. If OFF, it indicates tha lack of the phase. If it blinks quickly it indicates that the voltage is too high, if it blinks slowly it indicates that the voltage is too low. If ON, it shows that the voltage between L1-L2 is present and within the limits. If OFF, it indicates tha lack of the phase. If it blinks quickly it indicates that the voltage is too high, if it blinks slowly it indicates that the voltage is too low. E Temperaure alarm It turns on when the temperature becomes over the set limit. F Fuel alarm It turns on when the fuel level is under the set limit. G Oil pressure alarm It turns on when the oil pressure is under the set limit. H STOP Button used to stop the engine (or to stop the bleeding function). I ON/OFF Button used to turn on or turn off the TE2010-GE board. J START Button used to start the engine. K Down arrow It permits to scroll between the parameters in the programming menu, and to change the values of the parameters. L Left arrow It permits to scroll between the pages and the programmation menus. M Right arrow It permits to scroll between the pages and the programmation menus. N O P Q i, confirm Menù Up arrow Reset/Esc Inside the menus it permits to select the parameter you want to modify. Then you can change the value of the parameter with the arrows and then confirm with this button. If an alarm is present, you can press this button to activate an alarm icon on the display page and make the pop-up page of the alarm disappear. Pressing this button together with i button and the reset button, it allows to enter the programming menu. It permits to scroll between the parameters in the programming menu, and to change the values of the parameters. If an alarm is present, it allows to reset it (but it remains if the cause is still present). It permits also to exit from the programming menus. NOTE: The leds for oil, temperature, fuel level, Vac voltages, aren t connected to the engine functioning state. So, for example, with engine OFF the oil led should be ON. Tel.+39.0522.832004 Fax.+39.0522.832012 p:12/56
2-3 Display pages 2-3.1 Stand-by page A C D E F B G H I A Battery Vdc It shows the battery voltage B Fuel level It shows the fuel level (in percentage). If you set the two thresholds of the fuel (see menu 3-3.5, parameters 3 and 4) to 0, the board considers the analog fuel sensor as disconnected, and you will see the OFF symbol instead of the level. C Alarm icon When an alarm condition is reached, a pop-up page appears on the screen with the alarm icon. If you press the i button, you don t reset the alarm, but you make the page disappear and this alarm icon remembers you that an alarm condition is still present. If you press reset, you reset the alarm, but if the alarm condition is still present, the pop-icon will appear again. Pressing the i button you avoid this and you can check the cause without having an alarm appearing continuosly. D Circuit breaker icon If you have an auxiliary contact from the main switch, you can connect it to the board at the on/off switch digital input (see chapter 1-2). In this case, with engine OFF, if the switch is closed, a circuit breaker icon will appear to remember you to open the switch before starting. The board doesn t permit to start with the switch closed. E Bleeding icon If the bleeding function has been activated, keeping pressed for 5 seconds the arrows left and right, it appears the bleeding icon, to indicate that the electrovalve output is activated with engine OFF. F Post-heat icon If the post-heating function has been activated (see menu 3-3.3, parameter 4), the post-heat icon will remain on display as long as the preheat output is active. G Refuel icon If the refuel function has been activated (see menu 3-3.10), as long as the automatic refuel is active the refuel icon will be shown on display. H Heating icon If the heating function has been activated (see menu 3-3.10), as long as the J1.5 output is active the heating icon will be shown on display. I Master/Slave settings icon If the Master/Slave communication is active (see menu 3-2.9), when the other controller connected via RS485 enters in the programmation menus, this icon appears to inform that there is an ongoing parameter modification on the other controller, and it s recommended not to start the generator. NOTE: If the engine is ON, the stand-by page will be the Vac voltages page. Tel.+39.0522.832004 Fax.+39.0522.832012 p:13/56
2-3.2 Vac voltages page A B C A L1-L2 It shows the Vac voltage of the L1-L2 phase B L2-L3 It shows the Vac voltage of the L2-L3 phase C L3-L1 It shows the Vac voltage of the L3-L1 phase NOTE: If the system is set as single-phase (1F+N, see menu 3-4.1), this page will not be shown. 2-3.3 Line voltages page A B C A L1/N It shows the line voltage of the L1 phase B L2/N It shows the line voltage of the L2 phase C L3/N It shows the line voltage of the L3 phase NOTE: If the system is set as single-phase (1F+N), this page will show only one measure. 2-3.4 Currents measurements page A B C A L1 It shows the current of the L1 phase B L2 It shows the current of the L2 phase C L3 It shows the current of the L3 phase NOTE: If the system is set as single-phase (1F+N, see menu 3-4.1), this page will show only one measure. Tel.+39.0522.832004 Fax.+39.0522.832012 p:14/56
2-3.5 Alternator measurements page A B C NOTE: the value of the kwh can be reset at the turning-on of the board, keeping pressed arrow up + arrow down while you press the on/off button. A Hz It shows the frequency of the generator B PF It shows the power factor C kwh It shows the total value of energy produced, measured in kwh 2-3.6 Power measurements page A B C A kw It shows the total active power B kvar It shows the total reactive power C kva It shows the total apparent power 2-3.7 Oil and temperature page A B A B Oil pressure Engine temperature It shows the oil pressure. If you set the two threshold levels at 0 (see menu 3-3.6), the board considers the sensor as disconnected and you will see the OFF symbol instead of the pressure level. It shows the engine temperature. If you set the two threshold levels at 0 (see menu 3-3.7), the board considers the sensor as disconnected and you will see the OFF symbol instead of the temperature level. Tel.+39.0522.832004 Fax.+39.0522.832012 p:15/56
2-3.8 Fuel page A B C A B C Fuel Bar Fuel level Autonomy This bar indicates the level of the fuel. It disappears if you set the thresholds at 0 (see menu 3-3.5). It shows the level of the fuel in percentage. If you set the two threshold levels at 0 (see menu 3-3.5), the board considers the sensor as disconnected and you will see the OFF symbol instead of the fuel level. It shows the hours of autonomy remained. It s calculated using the fuel level and the average consumption that you can set in the fuel menu. You will see the OFF symbol if you set one of these values or the fuel thresholds at 0 (see menu 3-3.5). 2-3.9 Battery page A B A Battery voltage It shows the battery voltage. B Time to battery service It shows the hours left to battery service. This value shows OFF if the battery service is disabled. 2-3.10 Work hours page 1 A B NOTE: the values of the work hours can be reset at the turning-on of the board, keeping pressed reset + i while you press the on/off button. A Total work hours It shows the total work hours of the generator B Daily work hours It shows the work hours totalized in the current day Tel.+39.0522.832004 Fax.+39.0522.832012 p:16/56
2-3.11 Work hours page 2 A B A Auto It shows the partial work hours in automatic mode (by remote start) B Timer It shows the partial work hours in Timer start/stop mode (see menu 3-2.4) 2-3.12 Expiries page A B A Rent hours left It shows the hours left to the end of the rental time B Time to service It shows the hours left to next service C Warranty expiry It shows the expiry date of the warranty 2-3.13 GSM page A C B A GSM number 1 B GSM number 2 C Alarm icon It shows the first number set in the telephone book of the sim card inserted in the GSM modem. It shows the second number set in the telephone book of the sim card inserted in the GSM modem. This icon is showed if the GSM connection is down and the the communication is not possible. An OK symbol appears in this location if the connection is good. NOTE: If the GSM connection is set to OFF (see GSM setup, menu 3-2.7) this page will not be shown. If the GSM is ON but the programmed output is set to 7 (block via GSM) this page is not shown as a security protection. If the controller is set in master/slave mode (see menu 3-2.9), the GSM function is automatically disabled. Tel.+39.0522.832004 Fax.+39.0522.832012 p:17/56
Section 3 Programmation menus Tel.+39.0522.832004 Fax.+39.0522.832012 p:18/56
3-1 Navigation chart To enter in the programmation menu, press the Menu button together with i button and reset button. Restoring the factory default: It s possible, if necessary, to restore the factory values of all the parameters in the programmation menus. To do this, keep pressed the buttons arrow left, i, arrow right while you turn-on the board pressing the on/off button. Menu Generale setup Engine setup Alternator setup Advanced setup Display setup Start setup Voltage setup CSV Backlight setup Stop setup Current setup Version Date and time setup Preheat setup Frequency setup Timer start/stop setup Battery setup Alarms setup Fuel setup Events log Oil setup GSM setup Temperature setup MODBUS setup Service setup Master/Slave setup Rent setup Auto turn-off setup Setup use of J1.5 output Heating setup Stop type setup Tel.+39.0522.832004 Fax.+39.0522.832012 p:19/56
3-2 General setup description GENERAL SETUP A C B F D E A Display setup Submenu with the settings of the display: language and contrast B Backlight setup Submenu to set the duration of the backlight C Date and time setup Submenu to set date and time D Timer start/stop setup Submenu to set the programmed start and stop E Alarms setup Submenu to modify the alarms parameters F Events log It shows the alarms and the work hour they happened G I J H G GSM setup Submenu to enable or disable the GSM connection H MODBUS setup Submenu with the settings of the MODBUS communication I Master/Slave setup Submenu to set the function mode of the TE2010 J Auto turn-off setup Submenu to enable the auto turn-off function Tel.+39.0522.832004 Fax.+39.0522.832012 p:20/56
3-2.1 Display setup GENERAL SETUP 1 LANGUAGE You can select the language. On board there are four languages: Italian, English, Russian and Spanish. It s possibile, by request, to install any language. RANGE OF Italian English Russian French Programmable DEFAULT 2 CONTRAST Used to set the contrast of the display. 21-47 32 Italian 3-2.2 Backlight setup 1 Min This parameter indicates the duration of the backlight. If no button is pressed, after this time the backlight turns-off. Set the parameter at 0 to have the backlight always on. The default is 1 minute. 3-2.3 Date and time setup 1-DATE 2-TIME RANGE OF DEFAULT 1 DATE Set the date [day]-[month]-[year] 01/01/11 2 TIME Set the time [hours]:[minutes] 00:10 This screen will appear as the first page at the first installation of the controller. If the supply is disconnected, when you will turn-on the controller this page will reappear if there s an event in memory that needs the setting of the date (timer start/stop, see menu 3-2.4, or GSM, see menu 3-2.7). It s important to check this menu to control the date and time, expecially if you use programmed starts by timer start/stop, and to see the correct value of the daily work hours. Tel.+39.0522.832004 Fax.+39.0522.832012 p:21/56
3-2.4 Timer start/stop setup GENERAL SETUP 1-START TIME 1 2-START TIME 2 3-LENGTH 4-REPEAT 1 START TIME 1 2 START TIME 2 3 LENGTH It s used to set the start hour and minutes of the first programmed cycle. It s used to set the start hour and minutes of the second programmed cycle. This is the duration of the programmed cycles. You can set h1 (duration of the first cycle) and h2 (duration of the second cycle). Use the up and down arrows to scroll the 2 parameters, and the right and left arrows to set the hour. It s used to set the number of days you want to repeat the programmed cycles. You will see 7 numbers: RANGE OF DEFAULT [hours]:[minutes] 00:00 [hours]:[minutes] 00:00 h1 [hours]:[minutes] h2 [hours]:[minutes] h1: 00:00 h2: 00:00 4 REPEAT 1=Monday 2=Tuesday 3=Wednesday 4=Thursday 5=Friday 6=Saturday 7=Sunday For each day you can select OFF or ON to indicate if the programmed cycles are disabled or enabled on that day. Use the up and down arrows to scroll the parameters, and the right and left arrows to set the value. 1 [On-Off] 2 [On-Off] 3 [On-Off] 4 [On-Off] 5 [On-Off] 6 [On-Off] 7 [On-Off] 1 Off 2 Off 3 Off 4 Off 5 Off 6 Off 7 Off Tel.+39.0522.832004 Fax.+39.0522.832012 p:22/56
3-2.5 Alarms setup GENERAL SETUP ACTIVATION STOP CONTACT Alarm code Alarm icon Alarm description DELAY RITENITIVE SIGNALLING (siren) Always Enabled (ON) Disabled (OFF) Enabled with engine On (RUN) Stop engine (ON) Only signalation (OFF) Stop with cooling (COO) NC NO / analog SMS 0 Emergency button alarm 0 1 User alarm 1 2 Battery charger alternator failure 10 3 Stop engine failure 15 4 Mechanical fault 10 5 Start engine failure 0 6 Chance of fuel leakage 5 7 Autonomy low 10 8 Fuel prealarm (Analog) 10 9 Low fuel level (Analog) 10 10 Low fuel level (Digital) 10 11 Temperature prealarm (Analog) 2 12 High engine temperature (Analog) 2 13 High engine temperature (Digital) 2 14 Oil pressure prealarm (Analog) 2 15 Low oil pressure (Analog) 2 16 Low oil pressure (Digital) 2 17 Oil digital sensor fault 30 18 High battery voltage 15 19 Low battery voltage 15 20 Battery service 10 21 First service 10 22 Time to service expired 5 23 Warranty expired 5 24 Rent hours expired 10 25 Generator low frequency 5 26 Generator high frequency 2 27 Generator low voltage 5 28 Generator high voltage 3 29 Generator wrong phase sequence 2 30 Generator current overload 2 31 Generator: short-circuit current 2 Tel.+39.0522.832004 Fax.+39.0522.832012 p:23/56
Alarm code Alarm name description 0 Emergency button alarm Indicates that the emergency button has been pushed 1 User alarm Indicates the activation of the alarm programmed by the user 2 Battery charger alternator failure Indicates that the D+ batterycharger signal is not detected 3 Stop engine failure Indicates that after a stopping time set phase, the controller still detects active signals on the engine running status. 4 Mechanical fault Indicates that, with engine started, all the running signals are weakened simultaneously 5 Start engine failure Indicates that the attempts are completed but the engine is still not running 6 Chance of fuel leakage It is detected if the fuel level decreases when the engine is not running 7 Autonomy low Indicates that the generator working autonomy calculated by the TE2010-GE is less than the set value 8 Fuel prealarm (Analog) Indicates that the fuel level measured by the analog sensor has reached the prealarm value set 9 Low fuel level (Analog) Indicates that the fuel level measured by the analog sensor has reached the alarm value set 10 Low fuel level (Digital) Indicates that the digital sensor has detected the fuel reserve alarm 11 Temperature prealarm (Analog) Indicates that the temperature measured by the analog sensor has reached the prealarm value set 12 High engine temperature (Analog) Indicates that the temperature measured by the analog sensor has reached the alarm/shutdown value set 13 High engine temperature (Digital) Indicates that the digital sensor has detected the high temperature alarm 14 Oil pressure prealarm (Analog) Indicates that the oil pressure measured by the analog sensor has reached the prealarm value set 15 Low oil pressure (Analog) Indicates that the oil pressure measured by the analog sensor has reached the alarm/shutdown value set 16 Low oil pressure (Digital) Indicates that the digital sensor has detected the low oil pressure alarm 17 Oil digital sensor fault Indicates that the sensor is not detected on the proper input 18 High battery voltage Indicates that the battery voltage measured is too high 19 Low battery voltage Indicates that the battery voltage measured is too low 20 Battery service Indicates to control the battery fluid 21 First service It indicates that the first service time has expired 22 Time to service expired Indicates that the time to service has expired 23 Warranty expired Indicates that the warranty time has expired 24 Rent hours expired Indicates the expiration of the rent hours 25 Generator low frequency Indicates that the generator frequency measured is less than the set value 26 Generator high frequency Indicates that the generator frequency measured is higher than the set value 27 Generator low voltage Indicates that the generator voltage measured is less than the set value 28 Generator high voltage Indicates that the generator voltage measured is higher than the set value 29 Generator wrong phase sequence Indicates that the sequence of the phases on the generator side is reversed (is detected un-clockwise instead of clockwise) 30 Generator current overload Indicates that the current measured by the board is higher than the overload value. 31 Generator: short-circuit current Indicates that the current measured by the board is higher than the short-circuit value. 3-2.6 Events log The events log registers the alarms (it shows the icon of the alarm and the relative work hour), up to 10 events. Tel.+39.0522.832004 Fax.+39.0522.832012 p:24/56
3-2.7 GSM setup GENERAL SETUP ON It allows you to enable (ON) or disable (OFF) the GSM connection. The default is OFF. It will be automatically disabled if the board is set as Master or Slave (see menu 3-2.9). 3-2.8 MODBUS setup 1-ADD.MODBUS 2-BAUD RATE In this menu you can set the parameters of the Modbus communication via RS232/RS485. These settings are necessary for the remote control by PC with TE2010-Monitor. When you set the COM port on the PC for the remote control, you need to set the same transmission speed (baud rate) as parameter 2 of this menu. RANGE OF DEFAULT 1 ADD.MODBUS It allows you to set the modbus address. 1-127 1 2 BAUD RATE It permits to set the speed of the transmission during the communication. 9600-57600 [bps] 9600 3-2.9 Master/Slave setup It allows to set the controller for the Master/Slave communication via RS485 (see terminals on page 5). Follow these steps: 1) Set as Master if the controller is used only as a remote panel, Slave if the board is mounted on the panel on the machine and can be commanded by another TE2010 (Master), OFF if the board is used in local and is not commanded by other devices. In the Master/slave communication, the master controller can start and stop the generator, can modify the parameters, and visualizes all the informations (leds, alarms, measures) that appear on the slave controller on the machine. 2) Set in menu 3-2.8 the same address and baud rate in the Master and Slave controllers, or the communication is not allowed. 3) If you want to use 1 Master and more Slaves, the address that you set in the Master side permits to choose which of the slaves you want to communicate with. SLAVE 3-2.10 Auto turn-off setup It allows to set a time for a turn-off function. With engine OFF, if no button is pressed, after this time the TE2010 turns-off automatically. If you set this parameter to 0, the auto turn-off function is disabled. Tel.+39.0522.832004 Fax.+39.0522.832012 p:25/56
3-3 Engine setup description ENGINE SETUP B A C F D E A Start setup To set the parameters of the starting procedure B Stop setup To set the parameters of the stopping procedure C Preheat setup To set the parametrs about the preheat D Battery setup To set the battery parameters E Fuel setup To set the fuel and tank parameters F Oil setup To set the oil parameters and thresholds G I H L J K G Temperature setup To set the temperature parameters and thresholds H Service setup To set the service parameters I Rent setup To enable the rent and set the time J Use of J1.5 output To choose the type use of the output J1.5 K Heating setup To set the parameters for the heating function L Stop type setup To set the type of use of the stop button Tel.+39.0522.832004 Fax.+39.0522.832012 p:26/56
3-3.1 Start setup ENGINE SETUP 1-OIL SENSOR 2-OIL THRES 3-D+ THRES 4-Vac THRES 5-Hz THRES 1 OIL SENSOR 2 OIL THRES 3 D+ THRES 4 Vac THRES 5 Hz THRES Permits to detect engine running status by the digital oil pressure sensor. Permits to detect engine running status by the analog oil pressure value. Set to 0 to not use this for the detection of engine running. Permits to set the voltage of D+ of a batterycharger alternator, over which the engine is considered started. Set to 0 to not use this for the detection of engine running. You set the voltage value measured of the power alternator, over which the engine is considered started. Set to 0 to not use this for the detection of engine running. You set the frequency value measured of the power alternator, over which the engine is considered started. Set to 0 to not use this for the detection of engine running. RANGE OF On/Off DEFAULT Off 0-25.5 [bar-psi] 0 [bar] 0-63 [V] 0 0-255 [Vac] 80 0-9999 [Hz] 0 6-ENG-DETECT-T 7-N START 8-START LENGTH 9-START PAUSE 10-AL. DELAY 6 ENG-DETECT-T Minimum time during the starting time during which the engine status is detected. RANGE OF DEFAULT 0-20 [s] 6 7 N START You set the number of start attempts. 1-10 5 8 START LENGTH 9 START PAUSE 10 AL. DELAY It is the maximum duration time of each starting attempt. When the engine is detected running, the crancking output is de-activated. It is the time between a failed starting attempt and the next one. It is the time delay from the engine running detection to the enable of the alarms; this time allows the generator to reach the nominal operating conditions. 1-10 [s] 6 1-10 [s] 5 0-255 [s] 8 Tel.+39.0522.832004 Fax.+39.0522.832012 p:27/56
ENGINE SETUP 11-SIREN TIME 11 SIREN TIME It is the time during which the programmable output J1.5 (if programmed at 1, see menu 3-3.10) is active in case of alarm. If this parameter is set to 0, the output is active as long as an alarm is present, or until you press the reset button. RANGE OF DEFAULT 0-255 [s] 20 3-3.2 Stop setup 1-STOP MODE 2-STOP TIME 3-COOLING TIME 1 STOP MODE 2 STOP TIME 3 COOLING TIME It sets the stop system: - Electrovalve (EV): type of stop called energize to run, normally used with electric fuel valve connection. - Electrosolenoid (EM): type of stop called energize to stop, normally used with electrosolenoid connection. You set the maximum time of the stop phase, after which the engine must be completly stopped. It also coincides with the time of supplying power to the stop electromagnet, to avoid problems due to permanent power supply. It sets the cooling time after which the engine is stopped: after the generator contactor opening, the engine continues to run for the set time, to cool down without load. RANGE OF EV-EM DEFAULT EV 1-99 [s] 10 0-255 [s] 15 Tel.+39.0522.832004 Fax.+39.0522.832012 p:28/56
3-3.3 Preheat setup ENGINE SETUP 1-PREHEAT TIME 2-PREHEAT+EV 3- C no PREHEAT 4-PREHEAT TYPE RANGE OF DEFAULT 1 PREHEAT TIME You set the duration of the preheating. 0-60 [s] 5 2 PREHEAT+EV If ON, during preheating is also supplied the fuel electrovalve output. If OFF, during the preheating On/Off On the fuel electrovalve output is not supplied. 3 C no PREHEAT You can set the value of the engine temperature above which are not supplied the glow-plugs before the starting, because the engine is already considered "warm". 0-255 [ C- F] 90 [ C] You can select the type of preheating: Only Before start: the glow plug output is active only before each starting attempt for the time set in parameter 1. Also during the start: the glow plugs output is active before each starting attempt for the time set in parameter 1, and also during each starting attempt for the whole duration of the attempt. When the engine is detected running, the output is de-activated. Also during attempts: the glow plugs output is 0-Only before start 4 PREHEAT TYPE active before each starting attempt for the time 1-Also during start set in parameter 1, during the starting attempts 2-Also during attempts 0 for the whole duration of the attempt and also 3-With post-heat during the pause between attempts, for the whole duration of the pause. When the engine is detected running, the output is de-activated. With post-heat: the glow plugs output is active before starting for the time set in parameter 1, during each starting attempt for the whole duration of the attempt and also after the detection of engine running, for the time set at the parameter 1. In case of failed start attempt, during the pause the output is de-activated. Tel.+39.0522.832004 Fax.+39.0522.832012 p:29/56
3-3.4 Battery setup ENGINE SETUP 1-D+ THRES 2-L-Vdc-BAT 3-H-Vdc-BAT 4-SERV-ON-BAT 5-T-SERV-BAT 1 D+ THRES 2 L-Vdc-BAT 3 H-Vdc-BAT 4 SERV-ON-BAT 5 T-SERV-BAT It sets the minimum voltage on the D+ of the alternator. Under this value an alarm is shown. Set to 0 if the D+ is not connected. It sets the minimum battery voltage; if the battery value is less than this value, the Low battery alarm is shown. It sets the maximum battery voltage; if the battery value is higher than this value, the High battery alarm is shown. It permits to enable (if ON) or disable (if OFF) the counter about batteries service. You set the hours at which the manufacturer recommends the checking of the battery fluid. RANGE OF DEFAULT 0-24 [V] 6 0-255 [Vdc] 10 0-255 [Vdc] 18 On/Off Off 0-20000 [h] 0 3-3.5 Fuel setup 1-TANK CAPACITY 2-L/h ENGINE 3-LOW FUEL 4-PREAL FUEL 5-AUTONOMY AL 1 TANK CAPACITY 2 L/h ENGINE 3 LOW FUEL 4 PREAL FUEL 5 AUTONOMY AL You set the capacity of the tank. Necessary for the management of the autonomy time. You can set the average hourly consumption of the engine declared by the manufacturer. It is necessary for the management of the autonomy. Value under which the display shows, if enabled, an alarm message of low fuel level. If the parameter A in menu 3-3.10 is set to 4 (refuel), when the fuel level reaches this value, the output J1.5 is closed to start the fuel refill pump. Value under which the display shows, if enabled, a warning message about the fuel level. If the parameter A in menu 3-3.10 is set to 4 (refuel), when the fuel level reaches this value, the output J1.5 is opened to stop the fuel refill pump. Value under which the display shows, if enabled, an alarm message about the low generator autonomy. It dependes by parameters 1 and 2. RANGE OF DEFAULT 0-65530 [Lt-gal] 0 [Lt] 0-25.0 [Lt/h-gal/h] 0.0 [Lt/h] 0-100 [%] 0 0-100 [%] 0 0-100 [h] 2 If you set both parameters 3 and 4 at 0, the board considers the sensor as not connected. The display shows OFF instead of the fuel level. If also the parameters 1,2 and 5 are set to 0, the display shows OFF instead of the autonomy level. Tel.+39.0522.832004 Fax.+39.0522.832012 p:30/56
Table of the most common sensors (Vdo is the default). See chapter 5 to change configuration. VDO-Ohm (DEFAULT) Fuel level (%) VEGLIA-Ohm Fuel level (%) DATACON- Ohm Fuel level (%) 10 0 0 105 15 105 20 5 2 100 27 100 31 10 4 95 38 95 42 15 7 90 49 90 52 20 10 85 55 85 61 25 15 80 62 80 70 30 22 75 69 75 79 35 30 70 75 70 88 40 40 65 82 65 97 45 51 60 89 60 105 50 65 55 97 55 113 55 80 50 105 50 121 60 97 45 114 45 129 65 116 40 124 40 137 70 137 35 135 35 144 75 159 30 146 30 152 80 181 25 159 25 159 85 205 20 173 20 167 90 229 15 190 15 174 95 254 10 206 10 181 100 279 5 223 5 188 105 304 0 240 0 Tel.+39.0522.832004 Fax.+39.0522.832012 p:31/56
3-3.6 Oil setup ENGINE SETUP 1-OIL-P-AL 2-OIL-P-PREAL 1 OIL-P-AL 2 OIL-P-PREAL Value under which the display shows, if enabled, the alarm of low oil pressure. Value under which the display shows, if enabled, a warning of low oil pressure. RANGE OF DEFAULT 0-25.0 [bar-psi] 0 [bar] 0-25.0 [bar-psi] 0 [bar] If you set both these two parameters at 0, the board considers the sensor as not connected. The display shows OFF instead of the oil pressure value. Table of the most common sensors (Vdo is the default). See chapter 5 to change configuration. Oil pressure Oil pressure VEGLIA-ohm (bar) (bar) DATACON-ohm 10 0 12 10 37 10 18 0,100 12 9,800 40 9,800 27 1 12 9,199 47 9,199 35 1,200 12 9 50 9 47 1,799 12 8,800 52 8,800 51 2 12 8,199 60 8,199 55 2,200 12 8 62 8 66 2,799 16 7,800 64 7,800 70 3 28 7,199 72 7,199 73 3,200 31 7 75 7 84 3,799 35 6,800 77 6,800 87 4 48 6,199 85 6,199 91 4,199 53 6 88 6 101 4,800 58 5,800 91 5,800 105 5 75 5,199 100 5,199 108 5,199 81 5 103 5 119 5,800 87 4,800 107 4,800 122 6 107 4,199 119 4,199 126 6,199 114 4 123 4 135 6,800 122 3,799 127 3,799 138 7 148 3,200 141 3,200 141 7,199 157 3 146 3 150 7,800 166 2,799 152 2,799 153 8 196 2,200 168 2,200 156 8,199 204 2 174 2 164 8,800 214 1,799 180 1,799 167 9 243 1,200 199 1,200 170 9,199 264 1 213 1 178 9,800 285 0,100 227 0,100 181 10 305 0 240 0 VDO-ohm (DEFAULT) Oil pressure (bar) Tel.+39.0522.832004 Fax.+39.0522.832012 p:32/56
3-3.7 Temperature setup ENGINE SETUP 1-TEMP-AL 2-TEMP-PREAL 1 TEMP-AL 2 TEMP-PREAL Value beyond which the display shows, if enabled, an alarm of high temperature. Value beyond which the display shows, if enabled, a warning message about the temperature. RANGE OF DEFAULT 0-255 [ C- F] 0 [ C] 0-255 [ C- F] 0 [ C] If you set both these two parameters at 0, the board considers the sensor as not connected. The display shows OFF instead of the engine temperature value. Table of the most common sensors (Vdo is the default). See chapter 5 to change configuration. VDO-ohm (DEFAULT) Engine Engine DATACON-ohm temperature ( C) temperature ( C) VEGLIA-ohm 15 140 30 140 50 140 16 136 34 136 55 136 17 132 38 132 60 132 18 128 41 128 67 128 20 124 45 124 73 124 22 120 49 120 80 120 24 116 54 116 87 116 26 112 58 112 93 112 28 108 63 108 100 108 31 104 70 104 110 104 35 100 80 100 125 100 38 96 93 96 140 96 44 92 109 92 160 92 50 88 126 88 185 88 57 84 147 84 210 84 65 80 172 80 245 80 75 76 200 76 280 76 90 72 229 72 320 72 104 68 262 68 365 68 123 64 300 64 425 64 145 60 345 60 495 60 170 56 398 56 585 56 200 52 455 52 695 52 237 48 520 48 815 48 277 44 586 44 935 44 325 40 650 40 1050 40 380 36 650 36 1050 36 455 32 650 32 1050 32 530 28 650 28 1050 28 605 24 650 24 1050 24 Engine temperature ( C) Tel.+39.0522.832004 Fax.+39.0522.832012 p:33/56
3-3.8 Service setup ENGINE SETUP 1-SERVICE ON 2-1 SERVICE 3-2 SERVICE 1 SERVICE ON 2 1 SERVICE 3 2 SERVICE If ON, the service counter timer is enabled. If OFF, the service counter timer is disabled. It s possible to set the hours of the first service. Verifiy the advices of the manufacturer of engine and alternator. It s possible to set the hours of the next services. Verifiy the advices of the manufacturer of engine and alternator. RANGE OF On-Off DEFAULT Off 1-20000 [h] 0 1-20000 [h] 0 If the 1 service alarm is active, on display it wi ll be shown and enabled the countdown of the 1 ser vice hours, while the 2 service hours remain locked and not shown. Otherwise, if the 1 service alarms is disabled, on display it will be shown and enabled the countdown of the 2 service hours. Example: You set 1 service at 200 h and 2 service at 500 h and both alarms are activated in the alarms menu. After 200 work hours the 1 service alarm appears. When t he service will be done, you have only to enter in the alarms menu and disable the 1 service alarm to let the board show and enable the countdown of the 2 service hours. For the next services you only have to set the 2 service hours at the desired value. 3-3.9 Rent setup 1-BLOCK 2-RENT HOURS 1 BLOCK If set to OFF and the rent hours alarm is set to stop the engine, when the hours expire the engine will continue to run, but when it will stop it will not be possible to restart. If set to ON, when the hours expire the engine will be stopped if running. To disable this function, set to OFF this parameter and disable the relative alarm. RANGE OF On/Off DEFAULT 2 RENT HOURS Set the rent hours. 0-65000 [h] 0 Off Tel.+39.0522.832004 Fax.+39.0522.832012 p:34/56
3-3.10 Setup Use of J1.5 output ENGINE SETUP 2 A Choice of use of the relay output J1.5 Once entered in this menu, you can set directly the type of use of the J1.5 output. You can choose between one of the followings: 0 Output disabled 1 Siren: the output is enabled to command an acoustic signalation in case of alarm. The alarms enabled for the signalation are settable in the alarms menu (3-2.5). 2 Generator contactor: the output is enabled to command the generator contactor. The time after which the contactor will be closed is settable in menù 3-4.1, parameter D. 3 Heating: the output is enabled for the heating function; in this case, the output will be activated when the temperature will reach the ON value (see menù 3-3.11, parameter B) and it will be de-activated when the temperature will reach the OFF value (see menù 3-3.11, parameter A). 4 Refuel: the output is enabled for the automatic refuel function. In this case, the fuel thresholds in menù 3-3.5 (parameters 3 and 4) are used as thresholds for the refuel. The output will be activated when the fuel level reaches the value at parameter 3 and will be deactivated when the fuel level reaches the value at parameter 4. 5 Honda function: the output will be activated or deactivated in the same way of the electrovalve, but it permits to pilot with a negative instead of a positive (useful for Honda engines). 6 Supply ON: the output is active when the board is ON. It can be used for another device that must be supplied only when the board is ON. 7 Block via GSM: the output is active as long as the board is in normal operating conditions. When you send the string BLOCCO via SMS, the starting procedure is not allowed, the output is de-activated and the board shows an alarm indication page that doesn t disappear until the message SBLOCCO is sent via SMS. When the message SBLOCCO is sent to the board, the output will be activated, the page will disappear and the starting procedure will be possible. RANGE OF 0-Off 1-Siren 2-Gen. contactor 3-Heating 4-Refuel 5-Honda 6-Supply ON 7- Block via GSM DEFAULT 1 Tel.+39.0522.832004 Fax.+39.0522.832012 p:35/56
3-3.11 Heating setup A B A B If the output J1.5 (see menù 3-3.10) is set to 3, it permits to set the temperature at which the output is de-activated. It must be higher than the temperature at parameter B. If the output J1.5 (see menù 3-3.10) is set to 3, it permits to set the temperature at which the output is activated. It must be lower than the temperature at parameter A. RANGE OF DEFAULT -50-200 [ C] 20-50-200 [ C] 0 3-3.12 Stop type setup 1 A Choice of the stop button use In this menu you can set the functionality of the stop button. You can choose between: 1: a) Pressing and releasing quickly the stop button, the stop procedure is immediately commanded. b) Keeping pressed the stop button for 5 seconds, the cooling procedure is done until you release the button, then the engine stops. 2: a) Pressing and releasing quickly the stop button, the cooling procedure is done for the set time (see stop menu, 3-3.2). b) Keeping pressed the stop button for 5 seconds, the stop procedure is immediately commanded. RANGE OF DEFAULT 1-2 1 Tel.+39.0522.832004 Fax.+39.0522.832012 p:36/56
3-4 Alternator setup description ALTERNATOR SETUP A C B A Voltage Setup It permits to set the type of system and the voltage thresholds B Current Setup It permits to set the current thresholds and the parameters of the ampermetrics C Frequency Setup It permits to set the frequency thresholds 3-4.1 Voltage setup A B C D If the generator voltage is higher than this value, the board shows, if enabled, the high voltage alarm and the generator is considered out of limits. If the generator voltage is lower than this value, the board shows, if enabled, the low voltage alarm and the generator is considered out of limits. It allows to set the type of system: Single-phase (1F+N), Three-phase (3F), Three-phase with neutral (3F+N). If voltage and frequency remain within the limits for this time, they are considered stable and, if the output J1.5 is set as generator contactor (see menu 3-3.10), the transfer switch is closed. RANGE OF DEFAULT 0-2550 [Vac] 460 0-2550 [Vac] 360 [1F+N] [3F] [3F+N] 3F+N 0-255 [s] 10 Tel.+39.0522.832004 Fax.+39.0522.832012 p:37/56
3-4.2 Current setup ALTERNATOR SETUP RANGE OF DEFAULT A Current value to activate the current overload alarm. 0-65535 [A] 0 B C D It permits to set the value that can be considered as short-circuit current. To avoid that the current transformers arrive to the saturation point, distorting the current measure, we suggest to set this value at max 2,5 times the nominal current of the CTs. For example, for CT 500/5, set at max 1250 A. It permits to set the Current Transformers ratio, in accordance to the current transformers used. For example, if you install current transformers 100/5A, you must set parameter to 20 (because 100:5 = 20) You can set the number of ampermetrics. It s strictly connected with the type of system, settable in the voltage menu (3-4.1). For single-phase systems the value is fixed at 1. For three-phase systems it s possible to set at 1 if only one CT is connected. In this case all the power measures refer to this current reading (for balanced loads). If set to 3 you must use 3 CTs and the measures are effective. 0-65535 [A] 0 0-999 20 1 or 3 3 3-4.3 Frequency setup A B If the generator frequency is higher than this value, the TE2010-GE shows the alarm of high frequency and the generator is considered out of limits. If the generator frequency is lower than this value, the TE2010-GE shows the alarm of low frequency and the generator is considered out of limits. RANGE OF DEFAULT 0-255 [Hz] 55 0-255 [Hz] 45 Tel.+39.0522.832004 Fax.+39.0522.832012 p:38/56
3-5 Advanced setup description ADVANCED SETUP A B A CSV Select this menu when you want to change the curve of one or more sensors you use. This way the board can read the data from the RS232 port. B Version It shows the hardware and software version of the board. 3-5.1 CSV Select this menu if you want to calibrate your sensors. The board communicates with your PC and receives the configuration file you send via PC (see chapter 5). 3-5.2 Version It allows you to see the hardware and software version of your TE2010-GE. Tel.+39.0522.832004 Fax.+39.0522.832012 p:39/56
Section 4 GSM connection Tel.+39.0522.832004 Fax.+39.0522.832012 p:40/56
4-1 GSM communication - Connection preliminary operations 1) Serial cable connection The controller is equipped with a TE2010 GSM system easy to use. You can easily connect the GSM modem through a serial cable male-female. This cable consists of two connectors, a female connector for the TE2010 (A) and a male connector for GSM side (B). A B Connect the cable (male connector) at the GSM as shown in the picture: On the TE2010, remove the protection (C) of the serial port on the back of the board, then connect the serial cable. C Tel.+39.0522.832004 Fax.+39.0522.832012 p:41/56
2) Antenna connection Connect the antenna to the GSM modem as shown. When the antenna connector is fixed to the antenna and free from barriers you should have a good signal quality. This antenna has a magnetic base that allows it to be attached to metal supports without tools. 3) Supply connection Connect the supply cable as shown in the picture: The other side of the supply cable is composed by four wires. You have to connect the black and the brown together to the battery negative, and the green and the blue together to the battery positive. Tel.+39.0522.832004 Fax.+39.0522.832012 p:42/56
4) SIM card settings a) Insert the SIM card in the GSM modem as shown in the picture. b) You have to set one or two numbers to use for the communication via GSM. To do this, with any mobile phone, send a SMS to the number of the SIM card inserted in the GSM modem: SET1 +391234567 inserts the number +391234567 in position 1 of the phone book SET2 +397654321 inserts the number +397654321 in position 2 of the phone book These numbers will be able to communicate with the TE2010-GE. Remember to set the complete number (with +39 for Italy for example, depending on the location). 5) Settings on the controller To enable the GSM communication, you have to activate it in the GSM menu of the controller (see menu 3-2.7). Setting to ON that parameter, you enable the communication. ON At the end of the operations, disconnect and re-connect the battery to the board and to the modem. Tel.+39.0522.832004 Fax.+39.0522.832012 p:43/56
6) LED diagnosis When you power up the GSM modem, the LED flashes to show that it is running. Also, after switching on: - For a few seconds, it blinks slowly every 1 second: normal condition of pre-operation - After a few seconds after supply, it starts flashing every 2-3 seconds: normal condition, operation enabled - If it continues to blink slowly, something may be wrong. Possible causes: - SIM card not included - PIN is not disabled - GSM signal absent or very low, try to change the place where the antenna is located 7) Final checks If the modem has been set correctly, connect the battery to the controller and turn-on the board. Check the GSM page (see menu 2-3.13): after few seconds you should see the OK symbol and the two numbers set in the phone-book. If the OK symbol is replaced by an alarm icon it means that something is wrong or the connection is down. The page is not shown if the programmable output is set to 7 (see menu 3-3.10). The 2 numbers are enabled to start/stop the engine, send messages to ask informations and receive the messages in case of alarm. Tel.+39.0522.832004 Fax.+39.0522.832012 p:44/56
4-2 Command and control SMS Automatically when the GSM modem and the controller are connected together, if you set to ON the parameter inside the GSM menu (see GSM setup, 3-2.7), the TE2010-GE sets the GSM modem for all SMS parameters. You only need to set the numbers inside the phone book of the SIM card as described in the previous paragraph.. When the GSM connection is OK, you are able to Start or Stop the generator or request informations, or lock/unlock the board. SMS commands: This is the list of commands: START STOP INFO BLOCCO SBLOCCO TE2010-GE starts the generator and returns an info message TE2010-GE stops the generator and returns an info message TE2010-GE responds with an SMS with all the important information and measures of system TE2010-GE inhibits the startings, shows an alarm page and de-activates the output J1.5, if it s programmed at 7 (block via GSM). The board responds with BLOCCO OK. TE2010-GE enables the startings, removes the alarm page and activates the output J1.5, if it s programmed at 7 (block via GSM). The board responds with SBLOCCO OK. WARNING The messages must be wrote exactly as showed in the list, following Capital/Small fonts. The measures available in the message type "INFO" are: L1-L2:---; L2-L3:---; L3-L1:---; I1:------; I2:------; I3:------; Hz:-----; kw:-----; Oil:----; T:---; Fuel:---; Bat:----; Engine:---; Work_h:-----; Vac voltage of L1-L2 Vac voltage of L2-L3 Vac voltage of L3-L1 Current of phase L1 Current of phase L2 Current of phase L3 Frequency Active power Oil pressure Engine temperature Fuel level Battery voltage Engine status: OFF (off), PRE (preheat), RUN (running), SHU (stopping) Work hours When an alarm appears, if the SMS command is enabled, you will receive a SMS with the alarm code. See the table of the alarms (paragraph 3-2.5) to check the code. Tel.+39.0522.832004 Fax.+39.0522.832012 p:45/56
Section 5 Programmation via PC with TE2010 Monitor Tel.+39.0522.832004 Fax.+39.0522.832012 p:46/56
5-1 Preliminary operations In the TE2010-GE it s possible to change the parameters, the curve for all the instruments (oil pressure, engine temperature and fuel level) and visualize all the parameters and measures via PC. To do this, it s necessary to install the TE2010 Monitor and connect via RS232 the board with the PC. The RS232 port of the TE2010-GE controller is in the back of the board, as you can see from the terminal board (chapter 1-2). The cable for this operation is a 9 poles female-female with crossed TX and RX, as shown below: FOR A COMPLETE DESCRIPTION OF THE SOFTWARE, SEE THE TE2010-MONITOR MANUAL 5-2 Software description After the start, the program shows the following screen: Tel.+39.0522.832004 Fax.+39.0522.832012 p:47/56
Before starting the communication with your TE2010-GE you need to set the serial port available on the PC and the correct parameters of communication, that are the same parameters of the TE2010-GE. Set the communication parameters as in the example: Once you set correctly the communication port, pressing the Start button you begin the communication. If the instrument TE2010-GE responds correctly on display you can see the functioning parameters. Tel.+39.0522.832004 Fax.+39.0522.832012 p:48/56
It s possible to open a file created previously, clicking on File then Open, and selecting the desired file. Starts or stops the serial communication. When you see Start on the button, the communication has been interrupted and pressing the button you can start it. When you see Stop on the button the communication is active and pressing the button you stop it. If the communication works correctly the circle next to the communication inscription becomes alternately red and green, otherwise it s only red. It permits to update the data in the Write boxes with the values read by the instrument. The selection will be automatically reset when the updating is finished. It is a counter of the errors in the serial communication. If the communication works correctly the counter is blocked, otherwise it increases by one every time that a communication error appears. The reset button resets the counter. It permits to send to the instruments the parameters in the Write boxes. At the end of the operations it s possible to save the configuration in a file clicking on File then Save or Save as. Tel.+39.0522.832004 Fax.+39.0522.832012 p:49/56
5-3 Programmation of the curves of the instruments After you press the Instruments calibration button the following screen will open: Analog inputs calibration is possible with some calibration points for every input, from (X0,Y0) to (Xn,Yn). The maximum number of calibration points for every input is 6. Not used calibration points must be programmed to 0. The choice of these points is important because it determines the fitting with the real curve of the sensor. The sensors used for measurements convert a normal measure (as oil pressure, temperature, fuel, ecc ) in an electrical measurement (as resistance, current or voltage). It's always necessary as first calibration point set the minimum electrical value to be measured, and as last calibration point the maximum electrical value to be measured. For example, for resistive sensors, the first calibration point must be the point with the lowest resistance value that you want to set. In the upper part of the screen there are two boxes for the choice of the input type. It s important to set correctly these parameters and not change them. In the TE2010-GE the settings must be the following: Analog input 0: 100 Ohm Analog input 1: 1 KOhm Analog input 2: 100 Ohm Analog input 3: Current input Instead of creating the setting of the curves, it s possible to open a preset file (that you can find in the cd attached to the product) and modify the fields unite of measure and calibration points. To do this, click on File then Open and select the desired files. Tel.+39.0522.832004 Fax.+39.0522.832012 p:50/56
To begin the trasfer of the file.csv (or.txt ) you have to: a) Enable the reception of the.csv files in the TE2010-GE instrument. You need to enter in the menu 3-5.1 and remain there. This way, the board is in listening position and can receive the configuration files from the PC. b) Press the transmit CSV button. Then the transfer begins. The good performance of the transfer is confirmed by two elements: a) The progress bar slowly turns blue. b) The text box on the right of the screen slowly fills up with the data that the TE2010-GE sends as answer to the trasfer of the file. Once the operation is finished, this screen will appear: The calibration data can be modified and saved in a different.csv file. It s also possible to exclude from the saving procedure the data of an analog input simply unchecking the check box enable saving associated with the analog input you want to exclude. Tel.+39.0522.832004 Fax.+39.0522.832012 p:51/56
5-4 Setting of the programmed starts and stops It s possible, with TE2010 Monitor, to change all the parameters, including the programmed starts and stops. In the example of the following screen there are two programmed cycles, the first at 09:45 with duration of 2 hours, the second at 15:07 (03:07 pm) with duration of 5 hours, and these cycles work only on Tuesday, Wednesday, Friday and Saturday. Once you finished the setting in the Write box, you need to press the Write button to send them to your TE2010-GE controller. If the data exchange ends correctly, in the Read box you will see the same settings of the Write box. Tel.+39.0522.832004 Fax.+39.0522.832012 p:52/56
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Symbology MENU SYMBOLOGY: General setup Engine setup Alternator setup Advanced setup Display setup Choice of setup Stop type setup Voltage setup Maximum voltage Minimum voltage System type Generator contactor closure time Language Contrast Backlight setup Date and time setup Timer start/stop setup Alarms setup Events log General setup Current setup Maximum current Short-circuit current TA ratio Number of ampermethrics Frequency setup Maximum frequency Alternator setup GSM setup Minimum frequency Modbus setup Master/Slave setup Auto turn-off setup CSV Controller version Advanced setup Starting setup Stop setup LED SYMBOLOGY: Preheat setup Battery setup Phase L1-L2 Fuel setup Phase L2-L3 Oil setup Temperature setup Service setup Engine setup Phase L1-L3 Temperature alarm Fuel level alarm Rent setup Oil pressure alarm Choice of J1.5 output Heating setup Heating ON Heating OFF Tel.+39.0522.832004 Fax.+39.0522.832012 p:54/56
ALARMS SYMBOLOGY: DISPLAY PAGES SYMBOLOGY: 0-Emergency button 1-User alarm 2-Battery charger alternator failure 3-Stop engine failure 4-Mechanical fault 5-Start engine failure 6-Chance of fuel leakage 7-Autonomy low 8-Fuel prealarm (Analog) 9-Low fuel level (Analog) 10-Low fuel level (Digital) 11-Temperature prealarm (Analog) 12-High engine temperature (Analog) 13-High engine temperature (Digital) 14-Oil pressure prealarm (Analog) 15-Low oil pressure (Analog) 16-Low oil pressure (Digital) 17-Oil digital sensor fault 18-High battery voltage 19-Low battery voltage Battery voltage Fuel level General alarm Circuit breaker warning Bleeding function active Pre/post-heat Refueling function active Heating function active Settings on Master-Slave side Oil pressure Engine temperature Autonomy hours Battery service Daily work hours Total work hours Work hours in automatic mode (remote) Work hours in timer start/stop mode Rent hours Service hours Warranty expiry 20-Battery service 21-First service 22-Time to service expired 23-Warranty expired 24-Rent hours expired 25-Generator low frequency 26-Generator high frequency 27-Generator low voltage 28-Generator high voltage 29-Generator wrong phase sequence 30-Generator current overload 31-Generator: short-circuit current Tel.+39.0522.832004 Fax.+39.0522.832012 p:55/56
TECNOELETTRA SRL Via Dimo Vioni 5, S.Rocco di Guastalla 42016 RE - ITALY Authorized distributor Tel: +39 0522 832004 Fax: +39 0522 832012 E-Mail: info@tecnoelettra.it Website: www.tecnoelettra.it Tel.+39.0522.832004 Fax.+39.0522.832012 p:56/56