FRAME ZEPHYR -- -... I PAGE 1 MOTO SKI 73 SECTION 1
I FRAME ZEPHYR ITEM NUMBER DESCRIPTION OT'Y APP LICA lion ITEM NUMBER DESCRIPTION QT' V APPLICATION 1 011379 FRAME 1 All Zephyr 30 610023 NUT, NYLON LOCK 4 All Zephyr 2 680002 FITTINf., f.rease 2 31 011371 PLATE, REINFORCING 2 3 620002 WASHER, FLAT 2 32 630049 PIN, HINf.E 2 4 010031 COUPLER, HITCH 1 33 640046 LOCK, PIN HINGE 2 5 010044 PIN, HITCH 1 34 021169 SUPPORT, STEERING 1 6 010043 BRACKET, HITCH 1 35 600057 BOLT 1 7 600083 BOLT 2 36 600046 BOLT 1 8 610023 NUT, NYLON LOCK 2 37 610015 NUT, NYLON LOCK 2 9 011355 DECAl, WARNING 1 38 020082 BUSHING, LOWER STEERING 1 10 011292 GUARD, SNOW 1 39 080078 BOX, TOOL 1 11 630031 RIVET, POP 5 40 620002 WASHER, FLAT 1 12 011291 BUMPER, FRONT 1 41 010059 HOLDER, RUBBER 2 13 610023 NUT, NYLON LOCK 1 42 640047 LOOPS, TUCKS 2 14 010156 CATCH, ASS'Y HOOD 2 43 640048 CLIP, RING 2 15 010155 BRACKET, HOOD CATCH 2 44 630020 RIVET, POP 2 16 010013 BRACKET, HOOD GUIDE 6 45 620030 WASHER, FLAT 2 17 630030 RIVET, POP 6 18 011358 DECAl, BUMPER A. R 19 011340 PAD, FOOT SET 1 ( 20 011338 REFLECTOR, ASS'Y 2 21 011363 PLATE, END 340 2 Z. 340 21 011365 PLATE, END 440 2 Z.440 22 011356 HANDLE, SIDE 2 All Zephyr 23 600054 BOLT 4 24 610015 NUT, NYLON LOCK 4 25 011390 \,ASHER, FLAT 4 27 020051 BUSHING, SKI LEG 4 28 011329 HINGE 2 29 600121 BOLT 4 NOTES MOTO SKI 73 PAGE 2 SECTION 1
FRAME (SEAT & BACK REST) ZEPHYR Q)---, @-o c ITEM NUMBER DESCRIPTION OT'Y APPLICA TlON ITEM NUMBER DESCRIPTION QT'V APPLICATION 1 080071 SEAT ASS'Y 1 All Zephyr 9 600075 BOLT 2 All Zephyr 2 600102 BOLT 2 3 620001 1,ASHER, LOCK 4 6 080085 BACK REST 1 7 600023 BOLT 2 8 620017 WASHER, LOCK 2 MOTO - SKI 73 PAGE 3 SECTION 1
HOOD ZEPHYR J a Gf J Cr. 0-1 ---o 22 cp cp PAGE 1 - SECTION 2 MOTO - SKI 73
. HOOD ZEPHYR ITEM NUMBER DESCRIPTION OT'Y APPLICATION ITEM NUMBER DESCRIPTION OT'Y APPLICATION 1 091105 HOOD 1 All Zephyr 17 640033 TIE, CABLE 2 All Zephyr 2 090086 CABLE, HOOD RETAINER 1 18 09E30 DECAL, WARNING HOOD 1 3 630007 RIVET, POP 1 19 091150 PLATE, IGNITION SWITCH 1 4 090081 BRACKET, HOOD CATCH 2 20 091226 DECAL, PART LINE CENTER 1 5 630150 RIVET, POP 4 21 610043 CLIP, SPRING GRIP 4 6 091167 DECAL, WARNING INSTR. 1 22 091230 BUSHING, RUBBER 4 7 091162 DECAL, IDENTIFICATION SET 1 23 111172 SWITCH, KEY 1 8 091213 DECAL, PART LINE COLOR 2 24 091106 PLUG, FOR RPM HOLD 1 9 600268 BOLT 4 10 610006 NUT, NYLON LOCK 4 11 091155 WINDSHIELD 1 12 091187 MOULDING, WINDSHIELD 1 13 091166 STRIP, ANCHOR 1 14 091195 HOLDER, WINDSHIELD 12 15 091031 TRADE NAME 1 16 091163 BRACKET, WIRING HARNESS 2 c NOTES MOTO - SKI 73 'PAGE 2 S ECTION 2
HOOD ( CONSOLE ) ZEPHYR tttttt 1 1 \ ITEM NUMBER DESCRIPTION OT'Y APPlICA TlON ITEM NUMBER DESCRIPTION OT'Y APP LI CATION 1 640044 RETAINER, CONSOLE 3 All Zephyr 13 051110 2 091133 BASE, ENGINE COVER 1 13 051108 3 600264 BOLT 3 14 620035 4 091136 CONSOLE, HOOD 1 15 091168 5 710029 GROMMET, RUBBER 1 16 091149 6 091134 DOOR, CONSOLE ACCES 1 17 091137 7 630011 RIVET, POP 6 18 091138 8 620030 WASHER, POP 6 19 091142 9 091190 DOCK, AIR 1 20 091231 10 630151 RIVET, POP 6 12 091199 PAD, AIR SILENCER 1 Z.440 12 091198 PAD, AIR SILENCER 1 Z.340 SILENCER, AIR INTAKE SILENCER, AIR PLATE, LOCK DECAL GUARD, PULLEY BOLT, EYE NUT, SWIVEL HOLDER, WIRE PIN, HINGE 1 Z. 340 1 Z. 440 3 All Zephyr 1 1 1 1 1 1 MOTO - SKI 73 PAGE 3 SECTION 2
HOOD (SPEEDOMETER) ZEPHYR f -.--@...,.:... CD ' il ITEM NUMBER DESCRIPTION on APPLICATION ITEM NUMBER DESCRIPTION QT'V APPLICATI ON 1 091110 SPEEDOMETER ASS ' Y 1 All Zephyr 9 091227 CABLE SHORT 1 All Zephyr 2 091111 SOCKET, LIGHT SPEEDO 1 10 640001 TIE CABLE 1. 3 091112 ANGLE, DRIVE 1 4 091113 CABLE, SPEEDO ASS 'y 1 5 091119 CABLE, SPEEDO (INNER) 1 8 091120 BULB 1 MOTO - SKI 73 PAGE 4 SECTION 2
TRACK (TRACK 8: SUSPENSION) ZEPHYR o c ist cp cp 1 I 3 -(D 0-- -1 ( J CfD r '@ ( i I o @! PAGE 1 MOTO - SKI 73 SECTION 3
TRACK (TRACK Be SUSPENSION) ZEPHYR,- ITEM NUMBER DESCRIPTION OT'Y APPLICATION ITEM NUMBER DESCRIPTION QT 'Y APPLI CATION 1 030033 SUPPORT, SHORT BOGGlE 4 All Zephyr 13 031139 RIVET 96 All Zephyr 2 600033 BOLT 8 14 031133 WHEEL, RUBBER 16 3 620010 WASHER, STAR 8 15 680002 FITTING, GREASE 16 4 030014 SHAFT, STEEL CROSS 2 20 030031 TRACK ASS'Y 1 5 030013 SHAFT, ALUM. CROSS 2 21 030002 CLEAT 46 6 030038 SUPPORT, LONG BOGGlE 4 22 030004 RIVET 276 7 031151 SPRING, R. H. BOGGlE 4 Z.10-20- 3O-4 24 031157 WHEEL, BOGGlE SET 2 Z. I -2 8 031152 SPRING, L.H. BOGGlE 4 Z. 10-20- 3O-4 25 031158 WHEEL, BOGGlE SET 2 Z.30-4 9 031131 FLANGE, WHEEL INNER 16 All Zephyr 10 710003 CAP, SUPPORT END 16 11 031134 FLANGE, WHEEL OUTER 16 12 660003 BEARING, BALL 16 NOTES MOTO. SKI PAGE 2 SECTION 3
TRACK Be SUSPEN S ION ( FRONT AXLE) ZEPHYR ITEM NUMBER DESCRIPTION on APPLICA TlON ITEM NUMBER DESCRIPTION or'v APPLI CATION 1 610015 NUT, NYLON LOCK 6 All Ze phyr 16 040011 BUSHING. NYLON All Zephyr 2 600055 BOLT 3 17 040025 FLANGE, BEARING SUPP. INNER 3 640014 RING, SNAP 1 18 040024 FLANGE, BEARING SUPP. OUTER 4 040013 SPROCKET, DRIVE 1 19 040026 PLUG, ALUMINUM 6 660007 BEARING, BALL 2 20 600046 BOLT 7 040039 SLEEVE, SPACER 1 22 680003 FITTING, GREASE 8 040045 AXLE, FRONT 1 23 710051 RING, 0 9 600002 BOLT 4 10 610004 NUT, NYLON LOCK 4 12 040010 COLLAR, RETAINING 2 13 600014 SCREW, ALLEN SET 4 14 040023 WHEEL, IDLER FRONT 2 15 680002 FI TTING, GREASE 2 PAG E 3 MOTO - SKI 73 SECTI O N 3
- TRACK 8: SUSPENSION ( REAR AXLE ) ZEPHYR o o t -- --- -I C!p<If r----- O O 0-16.------ ---. OO oo J!- --i I ITEM NUMBER DESCRIPTION OT'Y APPLICA TlON ITEM NUMBER DESCRIPTION OT'Y APPLICATION 1 040033 SPRING, R. H. LINK PLATE 1 All Zephyr 14 620012 WASHER, FLAT 6 All Zephyr 2 040014 PLATE, LINK 2 15 600021 BOLT 2 3 680002 FITTING, GREASE 3 16 040043 BRACKET, ADJUSTING 2 4 660008 BEARING, BALL 2 17 040044 BOLT, EYE 2 5 040031 WHEEL, IDLER REAR 2 18 610015 NUT, NYLON LOCK 2 6 040004 PLUG, PLASTIC 2 19 600024 BOLT 2 7 040006 AXLE, REAR 1 20 040009 WASHER, RETAINING 2 8 040029 COLLAR, RETAINING 2 21 600055 BOLT 2 9 600014 SCREI,, ALLEN SET 4 22 040008 SLEEVE, SPACER 2 10 040030 SPROCKET, REAR 1 23 040032 SPRING, L. H. LINK PLATE 1 11 040011 BUSHING, NYLON 2 12 640019 PIN, ROLL 2 13 640004 RING, SNAP 2 MOTO - SKI 73 PAGE 4 SECTION 3
SKI Be STEERING (STEERING COLUMN) ZEPHYR.' -- --... '. l4... 0 PAGE 1 MOTO - SKI 73 SECTION 4
SKI & STEERING ( STEERING COLUMN) ZEPHYR ITEM NUMBER DESCRIPTION QT'Y APPLICATION ITEM NUMBER DESCRIPTION QT ' y APPLICATION 1 020075 HANDLE, BAR STEERING 1 All Zephyr 21 111164 DIMER 1 All Zephyr 2 600263 SCREIol, ALLEN SET 1 22 111163 SWITCH, SHUT OFF EMERGENCY 1 3 020010 SUPPORT, PLASTIC SET 1 23 600109 BOLT 1 4 020082 BUSHING, LOWER 1 24 610013 NUT, NYLON LOCK 1 5 020009 BOLT, U 1 II 25 670007 TIE ROD END 1 6 620002 IASHER, FLAT 2 II 26 610012 NUT, RIGHT THREAD 1 7 610004 NUT, NYLON LOCK 2 27 020007 TIE ROD 1 8 020056 WASHER, RETAINING 1., 28 020081 NUT, LEFT THREAD 1 9 640008 PIN, ROLL 1 29 670005 TIE ROD END 1 10 020192 LEVER ASS ' Y, THROTTLE & BRAKE 2 30 020052 LEVER, THROTTLE & BRAKE 1 11 020061 SUPPORT, THROTTLE & BRAKE 2 12 020054 BUSHI NG, NYLON 4 13 020055 RIVET 2 14 0 21158 CABLE, THROTTLE 1 15 020088 CABLE, BRAKE 1 16 600110 SCREW, ALLEN SET 2 17 640002 CLIP, CABLE & IHRING 2 18 020057 GRI P, HANDLE BAR 2 19 090096 SUPPORT, CONSOLE 1 20 640044 RETAINER, CONSOLE 2 NOTES MOTO SKI 73 PAGE 2 SECTION 4
SKI & STEERING (SKI LEG & ROD) ZEPHYR ITEM NUMBER DESCRIPTION OT'Y APPLICA TlON ITEM NUMBER DESCRIPTION OT'Y APPLICATION 1 021149 LEG, SKI 2 All Zephyr 15 600109 BOLT 1 All Zephyr 4 020039 SPRING 2 16 610013 NUT, NYLON LOCK 2 5 020051 BUSHING, NYLON 4 17 610012 NUT, R.H. THREAD 2 6 020040 ARM, STEERING 2 18 020081 NUT, L. H. THREAD 2 7 020041 HASHER, FLAT 4 8 600108 BOLT 2 9 610015 NUT, NYLON LOCK 2 10 020008 TIE ROD LONG 1 [ 11 020007 TIE ROD SHORT 1 12 670005 TIE ROD END, LEFT 2 13 670007 TIE ROD END, RIGHT 2 14 600044 BOLT 1 MOTO - SKI 73 PAGE 3 SECTION 4
SKI Be: STEERING ( SKI) ZEPHYR ( 0-00----0 ITEM NUMBER DESCRIPTION on APPLICATION ITEM NUMBER DESCRIPTION QT 'y APP LICATION 1 021144 SKI 2 All Zephyr 13 630047 RIVET 8 All Zephyr 2 020020 PLATE, SPRING SLIDING 2 ll, 021126 COUPLER, SPRING 2 3 020024 SHOE, SKI RUNNER 2 15 600040 BOLT 4 4 610004 NUT, NYLON LOCK 2 16 610013 NUT, NYLON LOCK 6 5 020026 ABSORBER, RUBBER 2 17 020033 PIN, CLEVIS (F & R) 4 6 020025 LEAF, REBOUND 2 18 640012 PIN, CUTTER 4 7 0 21146 LEAF, SPRING MAIN 2 19 600020 BOLT 2 8 021147 LEAF, SPRING SECOND 2 9 020028 LEAF, SPRING THI RD 2 10 020029 LEAF, SPRI NG FOURTH 2 11 021148 LEAF, SPRING OVERLOAD 2 12 021153 ABSORBER, RUBBER 4 MOTO SKI 73 PAGE 4 SECTION 4
TRANSMISSION (DRIVEN & DRIVE PULLEY) ZEPHYR J T 1 @)-$====- \\ -E> e-m @r.. ---8 Gt----- --e 1:--(0 PAGE 1 SECTION 5 MOTO - SKI 73
TRANSMISSION (DRIVEN Be DRIVE PULLEY) ZEPHYR ITEM NUMBER DESCRIPTION on APPLICA TlON ITEM NUMBER DESCRIPTION OT 'V APPLI CATION 1 061251 GOVERNOR, DRIVE PULLEY 1 Z.340 18 060084 SPRING 1 All Zephyr 1 061254 GOVERNOR, DRIVE PULLEY 1 Z.440 19 670006 BUSHING, OILITE 2 2 060177 WASHER, GOVERNOR 1 All Zephyr 20 640005 PIN, ROLL 1 3 060065 WEIGHT, KIT 1 Z.340 21 060002 WASHER, SHIM 1 3 060063 lojeight, KIT 1 Z.440 22 700036 BELT, DRIVE 1 4 061237 SPRING 1 23 060166 WASHER. SPECIAL 1.'. 4 061223 SPRING 1 Z.340 24 060076 BODY, ECCENTRIC 1 5 660004 BEARING, IDLING 1 All Zephyr 25 060075 SLEEVE, SPACING 1 6 060061 BUSHING 4 26 600007 BOLT 1 7 060184 BOLT 4 27 660005 BEARING, BALL 2 8 610016 NUT, SELF LOCKING 4 28 710051 SEAL RING, 0 1 9 060089 PULLEY, DRIVE FIXED HALF 1 29 061234 DISC, BRAKE 1 10 060091 PULLEY, DRIVE SLIDING HALF 1 30 600102 BOLT 3 11 060055 SEAT, SPRING 1 31 620001 WASHER, LOCK 3 12 600282 BOLT 1 32 060313 ECCENTRIC ASS'Y 1 13 061242 PULLEY, DRIVEN ASS 'y wlo ECCENTRIC 1 14 060103 PULLEY, DRIVEN FIXED HALF 1 33 620054 WASHER 1 15 060106 CAM, OUTER 1 16 060107 SHOE, NYLON SLIDING 3 17 060105 PULLEY, DRIVEN SLIDING HALF 1 NOTES MOTO - SKI 73 PAGE 2 SECTION 5
TRANSMISSION (CHAIN CASE Be BRAKE) ZEPHYR '1Q8 ;_ \ -- --,......o --cd I l '1. U _ PAGE 3 MOTO - SKI 73 SECTION 5
TRANSMISSION (CHAIN CASE Be BRAKE) ZEPHYR ITEM NUMBER DESCRIPTION QT'Y APPLICATION ITEM NUMBER DESCRIPTION OT'Y APPLICATION 1 061221 SPROCKET, UPPER 14 T 1 Z.440 23 061233 SLEEVE, 1/4 2 All Zephyr 1 060101 SPROCKET, UPPER 13 T 1 Z.340 24 061235 NUT, LOCK 2 2 060032 SPROCKET, LOWER 30 T 1 All Zephyr 25 690187 SWITCH, STOP 1 3 060169 CHAIN, 67 ROLLERS 1 26 690188 SLEEVE 1 4 061222 CASE, CHAIN 1 27 061243 SPRING 1 5 060165 SPACER, CASE CHAIN 1 28 061214 GUIDE, SPRING 1 6 060009 COVER, CASE CHAIN 1 29 600018 BOLT 1 7 060113 SEAL, RUBBER 1 30 610004 NUT, NYLON LOCK 1 8 060112 GASKET, RUBBER 1 31 600024 BOLT 1 9 060108 SLEEVE. SPACER 2 32 610015 NUT, NYLON LOCK 1 10 060160 SHIM,.015 A. R 33 060002 WASHER 1 10 060161 SHIM,.035 34 610007 NUT, SELF LOCKING 1 10 060162 SHIM,.062 35 640014 RING, SNAP 1 11 600046 BOLT 2 36 680002 FITTING, GREASE 1 12 610015 NUT, NYLON LOCK 2 13 610046 NUT, NYLON LOCK 2 14 600055 BOLT 3 15 610015 NUT, NYLON LOCK 3 16 061217 BRACKET, DISC BRAKE 1 17 061227 BRACKET, DISC UNIT 1 18 061238 LINING, 3/4 1 19 061239 LINING, 1/2 1 20 600272 SCREW, ALLEN CAP 1 21 600273 SCREW, ALLEN CAP 1 22 061232 SLEEVE, 1/2 2 NOTES MOTO - SKI 73 PAGE 4 SECTION 5
ELECTRICAL LIGHT ZEPHYR t o <) @f------- O 0 @f---- -- O,;'\1:'+ it. ;... -- I 1. j--cd.. CD 1.....1 CD C}--<D I I L ITEM NUMBER DESCRIPTION on APPLICATION ITEM NUMBER DESCRIPTION OT'Y APPLICATION 1 080061 LIGHT, TAIL & STOP 1 All Zephyr 13 110047 WASHER, STEEL 1 All Zephyr 2 080065 GASKET 1 14 110049 NUT, NYLON RETAINER 4 3 080063 FRAME, TAIL & STOP 1 15 110048 RETAINER, BULB 1 4 080062 LENS, TAIL & STOP 1 16 111175 WASHER, RUBBER 1 5 690211 BULB 1 17 600286 SCREl'], l']ood 2 6 600145 SCREl'] 2 18 111165 ZENER, DIODE 1 7 110041 LAMP ASS ' Y, HEAD 1 19 600274 BOLT 2 8 110042 BULB, 12 V - 60/60 1 20 620001 l']as HER, LOCK 2 9 110043 LAMP, BODY 1 21 610011 NUT, NYLON LOCK 2 10 110044 RING, HEAD LAMP 1 11 110045 SPRING 4 12 110046 SCREW 4 MOTO - SKI 73 P AGE 1 SECTI O N 6
ELECTRICAL (WIRING) ZEPHYR ITEM NUMBER DESCRIPTION on APPLICATION ITEM NUMBER DESCRIPTION T'Y APPLICATION 1 111161 CABLE ASS'Y, MAIN 1 All Zephyr 7 080061 LIGHT, TAIL & STOP 1 All Zephyr 2 111162 CABLE ASS'Y, TAIL & STOP 1 8 6Q0187 SWITCH, STOP 1 3 111165 ZENER DIODE 1 9 111172 SWITCH, KEY 1 4 111163 SlnTCH, EMERGENCY 1 5 111164 SlnTCH, DHIER 1 6 110041 LAMP ASS 'Y, HEAD 1 NOTES MOTO - SKI 73 PAGE 2 S ECTION 6
FUEL Be EXHAUST ( FUEL SYSTEM) ZEPHYR. J..-.... ( ) PAGE 1 MOTO - SKI 73 SECTION 7
FUEL & EXHAUST (FUEL SYSTEM) ZEPHYR ITEM NUMBER DESCRIPTION QT'Y APPLICA non ITEM NUMBER DESCRIPTION ory APPLICA non 1 071085 TANK, FUEL 1 All Zephyr 21 070016 LINE, PLASTIC FUEL 1 All Zephyr 2 071076 CAP, FUEL TANK 1 22 050099 CARBURATER ASS'Y 1 Z.340 3 070005 STRAP, RUBBER HOLDER 1 22 051100 CARBURATER ASS ' Y 1 Z. 440 4 070020 TUBE, RUBBER 2 23 051110 SILENCER, AIR 1 Z. 340 5 070011 SCREEN 2 23 051108 SILENCER, AIR 1 Z.440 6 070013 loieight, TUBE 1 24 600264 BOLT 3 All Zephyr 7 640030 COLLAR 2 25 620035 WASHER, OVAL 3 8 710011 FITTING, FUEL TANK 1 26 051130 LINE, PRIMER 1 9 710013 WASHER, RUBBER 1 27 071084 FITTING & LINE ASS'Y 1 10 710012 WASHER, STEEL 1 28 091198 PAD, AIR SILENCER 1 Z. 340 11 710014 NUT 1 28 091199 PAD, AIR SILENCER 1 Z. 440 12 071053 LINE, FUEL PLASTIC 1 29 070024 LINE, PRIMER 1 All Zephyr 13 071052 HOSE, INSULATING 2.... 14 071058 PIPE, STEEL FUEL 1 15 071062 LINE, IMPULSE 1 16 710017 FILTER, FUEL 1 17 710064 LINE, RUBBER FUEL 1 18 710015 FITTING, li T 1 19 710006 VALVE, PRIMER 1 20 720009 BULB, PRIMER 1 NOTES o MOTO - SKI 73 PAGE 2 SECTION 7
- FUEL & EXHAUST (MUFFLER) ZEPHYR... ITEM NUMBER DESCRIPTION OT ' Y APPLICA TlON ITEM NUMBER DESCRIPTI ON OT' Y APPLICATION 1 101131 MUFFLER ASS ' Y 1 All Zephyr 9 111122 CLAMP, u 2 All Zephyr 2 101132 SPRI NG 4 10 101162 JOINT CENTER H/FLANGE 1 3 101137 SUPPORT (MUFFLER) 1 4 101117 HASHER (ASBESTOS ) 2 5 600046 BOLT 2 6 610015 NlIT, NYLON LOCK 2 7 600137 BOLT 1 8 610016 NUT, NYLON LOCK 1 MOTO - SKI 73 PAGE 3 SECTION 7
ENGINE ATTACHMENT (MOTOR MOUNT) ZEPHYR (. - -.,, --0- -0-,...... 0 0... - 2 0 0 -- e o '. - - e, ITEM NUMBER DESCRIPT ION OT'Y APPLICA TlON ITEM NUMBER DESCRIPTION OT'Y APPLICATION 1 050011 PAD, RUBBER 4 All Zephyr 9 610013 NUT, NYLON LOCK 4 All Zephyr 2 050069 LEAF, ENGI NE BASE 2 10 600064 BOLT 4 3 050010 BUSHING, RUBBER 4 11 620016 WAS HER, LOCK 4 4 050012 I-lASHER, SPECIAl 4 5 610024 NUT, NYLON LOCK 4 6 050025 BASE, ENGINE 1 7 I 050004 I,ASHER, FLAT 8 8 600019 BOLT 4 MOTO - SKI 73 PAGE I SECTION 8