PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series Veljan Flanged type, Valves Series VR5V ( Relief ), VR5U (Unloader) and VR5S (Sequence ) are pilot controls. These range of valves are suitable for mountg directly on a SE Pump outlet flange, ensurg maximum pump protection agast peak pressure and elimatg costly pipg. The pilot stage of VR5 valves are designed to reduce pressure overshoot and mimise crackg flow, thus reducg power and production losses durg high pressure operation. VR5 valves consist of a high flow poppet type seat valve section controlled by the low flow, adjustable pilot section mounted on top. Pressure settg is achieved by means of a knurled knob. For tamper proof settg, acorn nut with lead seal is available as option. Optional Vent Valve VVV01 sandwiched between pilot section and ma body can be used for ventg the VR5 valves. Exceptionally fast response is obtaed due to precise ratio between ma piston area and its mass. High accuracy and quiet, flutter free control are the important characteristics of VR5 valves. Pressure Relief valve VR5V Internal External VR5V Pressure relief valves are used to limit the pressure of a hydraulic system. The VR5V may also be used to generate a pressure drop a hydraulic circuit. Normally port is connected to pump and port to tank.
PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series Pressure unloadg valve VR5U (OPTIONL) Internal External ccumulator system with unloadg valve VR5U VR5U VR5U pressure unloadg valves are used to unload a circuit M at low pressure when a port signal ()ismataed at a pressure that is higher than that of the pliot section. typical application for VR5U is to unload a pump that is connected to an accumulator circuit. nother use for the VR5U is to unload the low pressure side of a double pump. Pressure sequence valve VR5S VR5S valve enables a hydraulic system to operate a pressure sequence. fter system pressure connected to port has reached a preadjusted value, fluid is allowed to pass through port to a secondary system.
PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series SPECIFICTIONS General Type : Pilot operated Relief/Unloadg/Sequence Valve Design : Poppet type Mountg : Flanged ccordg to SE 3000 psi (210 bar) e.g. Directly on a pump VR5V12 also 6000 psi (420 bar) Mountg position : Optional Port sizes (nomal) : 3/4, 1, 1 1/4 1 1/2 ( only for VR5V and VR5U) Direction of flow : mbient temperature : 20 C...+ 60 C (4 F...+140 F) Special workg conditions : Consult VELJN Hydraulics Pressure control range : Mimum depends on flow Maximum 5000 psi (350 bar) For VR5V12 6000 psi (420 bar) Maximum operatg pressure : Port (let) 5000 psi (350 bar), For VR5V12 6000 psi (420 bar) Port (outlet) For VR5V and VR5U 450 psi (30 bar) For VR5S 5000 psi (350 bar), must be less than port Port (pilot) 5000 psi (350 bar), For VR5V12 6000 psi (420 bar) Port, 1 (Pilot dra ) 450 psi (30 bar) : VR5*06 ( 4 ) VR5*08 (1 ) VR5*10 (11 / 4 ) VR5V/VR5U12 (11 / 2 ) Maximum flow gpm (lpm) : 24 (90) 80 (300) 159 (600) 159 (600) Nomal flow gpm (lpm) : depends on pump delivery Fluid : Meral oil as per DIN 51524/25 or other fluids on request Fluid Temperature Range : 18 C...+ 80 C (0 F...+ 176 F) Viscosity Range : 10 to 650 cst (60 to 3900 SSU) Optimum operatg viscosity : 30 cst (180 SSU) Seal compatibility : Code 1 (una N) or Code 5 (Viton) (contact Veljan with specific oil details) Cleanless recoended : etter than NS 1638 Class 8 or ISO 17/14 djustment Manual : Handwheel Rotation : 3.75 rev. Operatg torque : 0.72 Nm Electricals ( Vent Valve VVV0 : Solenoid Nomal voltage : Refer to Orderg Code Permissible voltage fluctuation : +5%...10% Max. coil temperature : +155 C (311 F) Type of current : lternatg Current (C)/Direct Current (DC) Input power : 31 W Holdg : 78 V Inrush : 264 V Relative operatg period : 100% Type of protection : I P 65
PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series ORDERING CODE VR5* 06 5 3 5 1 4 09 W07 1 *** Series VR5V Pressure Relief Valve VR5U Pressure Unloadg Valve VR5S Pressure Sequence Valve Size 06 3/ 4 08 1 10 1 1 / 4 12 1 1 / 2 Max. Pressure of Valve ody 3 4 5 6 3000psi (210 bar) SE 61 flange (VR5V12/VR5U1 4000psi (280 bar) SE 61 flange (VR5*10) 5000psi (350 bar) SE 61 flange (VR5*06/08) 6000psi (420 bar) SE 62 flange (VR5V12 only) ody Ports 1, 1, M 1 1/ 4 NPTF 3 SE4( 7/16 20UNF) 9 G1/ 4 Port is only available at external dra from the pilot head Pressure settg range 1 100 1500 psi (7 105 bar) VR5U: Pressure 3 100 3000 psi (7 210 bar) Differential 20% 5 100 5000 psi (7 350 bar), VR5U: Pressure Differential15% 6 100 6000 psi (7 420 bar) (VR5V12 only) Type of Control 1Hand knob (32 dia) 2Hand knob (50 dia) (not for version with vent valve VVV0 3corn nut with lead seal Solenoid Voltage (Omit for non vent version) Pilot Connection Modification Seal Class 1 5 una N ( Standard) Viton Design letter W01 115V/60 Hz C GOR 12V DC W02 230V/60 Hz C GOQ 24V DC W06 115V/50 Hz C GOH 48V DC W07 230V/50 Hz C Electrical Vent (3way VENT VLVE VVV0 Omit for non vent version 09 With manual override (Solenoid deenergized : open to tank. Solenoid Energized : vent le blocked) 10 Without manual override (Solenoid deenergized : open to tank. Solenoid energized : vent le blocked) 11 With manual override (Solenoid deenergized : vent le blocked Solenoid energized : open to tank) 12 Without manual override (Solenoid deenergized : vent le blocked Solenoid energized : open to tank) 2 Internal PD Internal PP (VR5V) 2 4 External PD External PP (VR5U) 2 5 Internal PD External PP (VR5U) 6 External PD Internal PP (VR5V,VR5S) External pilot pressure connection on flange face
PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series PERFORMNCE 350 (5075) 300 VR5*06 VR5*08 VR5*10 VR5*12 (4350) 250 (3625) Pressure bar (psi) 200 (2900) 150 (2175) P Q Curves M. possible pressure settg 3 bar. (43.5 psi) Fluid 40 cst at 50 C ± 0.5 C. (240 SSU at 120 F ± 32.9 F) 100 (1450) 50 (725) 0 100 200 300 400 500 600 (26.5) (53.0) (79.5) (106.0) (132.5) (159.0) Flow lpm (gpm) xp 15% 350 (5075) Pressure Differential Charecteristics for VR5U Unloader Valve The differential between Unloadg and Onloadg is typical 15%. When system pressure (for stance accumulator) drops 15% below the pilot settg, the valve closes and pump feeds the system aga. Pressure differential bar(psi) 300 (4350) 200 (2900) 100 (1450) 15% 15% " " Unloadg" (pressure settig) Onloadg" 0 Pm P Pump 0 100 (1450) 200 (2900) Pump pressure bar(psi) 300 (4350) 350 (5075)
PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series VR5V12VR5U12 ( 1 1/2 ) Weight : 17.58 lbs ( 8.0 kg) 1 max 2 3 ød2 xc5 4 ø11 (3.0 dia. only on VR5U) external pilot pressure port available for use with VC5V check valve 5 1 for VR5U only C4 C3 12 10 ød1 C2 9 M 1 C6 6 7 8 C1 C4 C5 C6 ød2 ø1 VR5* 12 3 SE 61 VR5V 12 6 SE 62 2.748 1.063 1.405 0.531 69.8 27 35.7 13.5 3.126 1.3 1.437 0.67 79.4 33 36.5 17 1/2 13 UNC 5/8 11 UNC Mounted directly on the E" cartridge of VELJN vane pumps. 2 max 1 2 3 5.55 0.917 1.417 141.0 23.3 36.0 1 2 ø1.26 4.41 ø32.0 112.0 C1 C2 C3 3.15 2.874 ø1.496 80.0 73.0 ø38.0 4 5 6.99 5.512 177.6 140.0 6 7 3.642 2.173 92.5 55.2 8 0.164 4.0 9 1.34 34.0 10 11 1.07 ø1.496 27.2 ø38.0 12 0.88 22.4 Ports Function Port sizes VR5V VR5U ( 2x ) Pressure 1 /2 1 ( SE 61/62 ) Tank 1 /2 1 ( SE 61/62 ) 1 Ext. Pilot port 1/4 NPTF or G 1/4 or SE 4 Ext. 1/4 NPTF or G 1/4 or SE 4 M Pressure gauge 1/4 NPTF or G 1/4 or SE 4 Closed when supplied
PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series OPTIONL CONTROL Type of control Code 3 cron nut with lead seal Type of control Code 2 Hand knob 50 dia (not for version with vent valve VVV0 1 1 1 2 5.51 140.0 0.49 38.0 2 2 3 1 2 3 5.55 1.67 1.49 141.0 42.5 38.0 Version with Vent Valve VVV01 Weight (VVV0 : 3.73 lbs (1.7 kg) Screws for additional vent valve stallation. 4 x M10 90 long Plug connector DIN 43650 (supplied as standard) PG 9/11 ød1 Pilot valve Manual override D11 Max. C1 2 Z 2 Vent valve VVV01 D2 D3 1 1 C1 Ma valve 1.85 47.0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 ø0.41 ø10.5 2.03 51.8 1.25 31.8 0.18 4.8 0.12 3.2 0.81 20.6 2.31 58.7 2.37 60.3 3.49 0.51 2.75 88.7 13.0 70.0 D4 D5 D6 D7 D8 D9 C 149 DC 160 D10 Solenoid can be positioned at 90 tervals (C) In any position (DC) Code Pressure Relief Valve Pressure Unloadg Valve Sequence Valve VR5V VR5U VR5S Internal External Internal External External 11 or 12 09 or 10
PILOT OPERTED PRESSURE CONTROLS FLNGED TPE VR5 Series SE Flanges Inlet flange (only for pipe mountg) l1 l2 Outlet and tank port flange l1 l2 ød4 ød4 ød4 h1 h2 ød2 ød5.s.p.p Flange ød4 h1 h2 ød2 Socket weld ød3 b3 ød3 b3 N.P.T.F flange.s.p.p flange Socket weld Port sizes d1 Inlet flange (without screws) only for pipe mountg Outlet flange (without screws) Tank port flange (with screws) Order no. Order no. Order no. l1 l2 b3 h1 h2 ød2 ød4 ød5 3/4".S.P.P 3/4" N.P.T.F. 3/4" Socket weld 1".S.P.P 1" N.P.T.F. 1" Socket weld VS1686520 VS1686519 VS1686523 VS1686522 VS1686529 VS1686530 VS1686528 VS1686532 VS1686533 VS1686531 VS1466933 VS1466925 VS1466941 VS1466934 VS1466926 VS1466942 67.0 47.6 72.0 52.4 34.0 19.0 34.0 24.0 15.9 12.0 20.0 19.0 14.0 12.0 12.0 22.0 26.2 52.0 58.0 40.0 46.0 16.5 16.5 10.5 3/8" UNC 1 1/4".S.P.P 1 1/4" N.P.T.F. 1 1/4" Socket weld VS1686526 VS1686525 VS1686535 VS1686536 VS1686534 VS1466935 VS1466927 VS1466943 80.0 58.7 22.0 39.0 15.0 20.6 24.0 14.0 30.2 73.0 54.0 17.5 12.5 7/16" UNC 1 1/2".S.P.P 1 1/2" Socket weld VS2652364 VS2652366 VS2652215 VS2652217 VS1466936 VS1466944 94.0 69.8 39.0 26.0 24.0 16.0 15.0 35.7 82.0 60.0 20.0 14.5 1/2" UNC 1 1/2".S.P.P 1 1/2" Socket weld 1 ) 1 ) V46401147 V46401149 V46401141 V46401143 V46401004 V46401146 112.0 79.4 50.0 28.0 20.0 36.5 94.0 60.0 25.0 17.5 5/8" UNC 1 ) SE 62