Sapa Door Closers Soft, controlled and secure closing 1
2
Sapa Door Closers DCG800, DCG400 and DCS500 Comfort and safety Door closers must be able to cope with routine operations and emergency situations: in everyday use, they ensure soft, controlled and secure closing. In emergency situations, they guarantee that the fire areas are separated reliably, thus saving lives. Door closers from Sapa work purely mechanically with hydraulically damped, stepped gear spring force, which ensures correct functioning under all conditions. The special gearing geometry guarantees easy opening while at the same time producing sufficient closing power to overcome the lock resistance. Our product range is made of door closers with slide rail, DCG800, DCG400 and of a door closer with standard arm, DCS500. Sapa s range of products consists of aluminium building systems for the production of doors, windows, facades (curtain walling), solar protection and glazed roofs. At sapabuildingsystem.se you will find references, technical data, drawings and drawing texts. 3
Sapa Door Closers DCG800 Closing force 2-5 or 5-6 DCG400 Closing force 1-4 DCS500 Closing force 1-5 or 2-6 Door closer with slide rail Description - Size acc. to EN (2) Tests (1) Latching speed (3) adjustment Back-check (4) Closing force adjustment L+R / HS + HO (6) DCG800 (5-6 continously) from the front adjustable from the front yes / yes) DCG800 (2-5 continously) from the front adjustable from the front yes / yes) DCG400 (1-4 continously) from the side fixed from the side yes / yes) Door closer with standard arm Description - Size acc. to EN (2) Tests (1) Latching speed (3) adjustment Back-check (4) Closing force adjustment DIN L+R / HS + HO (6) DCS500 (1-5 continously) from the side fixed from the side yes / yes DCS500 (2-6 continously) from the side fixed from the side yes / yes Legend: 1) EN 1154 - CE-sign and fire-protection tested 2) Door closer sizes acc. to European Norm (EN) 3) Increases the closing force to ensure that the door closes reliably 4) Regulates the force which is necessary to open the door 5) Available for left and right (L+R) as well as for hinge side (HS) or hinge-opposite side (HO) 6) Please order version for hinge-opposite side ➊ BACK-CHECK: Regulates the force which is necessary to open the door OPEN CLOSE ➋ LATCHING-SPEED: Increases the closing force to ensure that the door closes reliably Closing speed Door closing speed is the time frame from the start of the door closing to a couple of inches before the door hits its latch point. The last few inches of closing are controlled via the latch speed valve. 4 ➊ Back Check Prevents the wind to catch the door and throw it open. The backcheck feature reduces the opening speed and avoids the slamming of a door which has been flung open or caught by a gust of wind. This effectively reduces the danger of the door and adjacent wall being damaged. ➋ Latching speed The Latch Zone is the last few inches before the door hits its latch point. This feature increases the closing speed and thus the safe closing of the door, for example to overcome door seals, door locks and high air pressure. Note: Backcheck is not a door stop
Seven test door mass grades and related door closer power sizes are identified according to the table below. Where a door closer provides a range of power sizes both the minimum and the maximum sizes shall be identified. Door closer sizes Door set width Door set weight Closing moment Closing moment Closer effinciency Tension EN / 1-7 mm max. kg max. between 0-4 between 88-92 all other angles between 0-60 between 0-4 mm max. kg max. Nm min. Nm max. Nm min. Nm min. Nm max. % 1 750 20 9 13 3 2 26 50 2 850 40 13 18 4 3 36 50 3 950 60 18 26 6 4 47 55 4 1100 80 26 37 9 6 62 60 5 1250 100 37 57 12 8 83 65 6 1400 120 54 87 18 11 134 65 7 1600 160 87 140 29 18 215 65 General information According to the standards of EN 1154, a door closer fitted to a fire door must be of minimum force 3. Air pressure on the door from wind is also a consideration which could lead to a higher power size than needed due to the actual door weight and dimensions. Note 1: The door widths given are for standard installations. In the case of unusually high or heavy doors, windy or draughty conditions, or special installations, a larger power size of door closer should be used. Note 2: The test door masses shown are only related to door closer power sizes for the purpose of the test procedure. These test door masses are not intended to indicate maximum values for actual use. Standardized quality Sapa door closers are manufactured in a quality management process certified in accordance with ISO 9001. This guarantees that top quality is produced and installed. All door closer versions are suitable for use with fire and smoke protection doors - and tested in line with EN 1154 A. Please note that restrictions may apply; always check specifically the door system s fire certificates for approved door closers. All products tested in accordance with valid European directives have the CE mark applied to them. Door closers have different strengths to cater for the size and weight variation of doors. The bigger and heavier the door, the greater the force required to close it. This force is designated by assigning the closer with a number value between 1 and 7 where the higher the number indicates a larger capacity of closer. The chart above shows the test door mass and size for the seven identified grades under the EN 1154 classification. 5
With sliderail - DCG800 459 31 21 459 31 21 62 Dimensions: DCG800 (2-5) Dimensions: DCG800 (5-6) 62 49 287 49 267 Continuously adjustable closing force 2-5/5-6, tested acc. to EN1154 A for door width up to 1.250/1.400 mm. Latching speed, closing speed and back-check continuously adjustable. Same version DIN left and DIN right. Mounting height with mounting plate only 49 mm. Door opening angle: 180. Standard mounting and head mounting on hinge side and hinge-opposite side. Suitable for fire- and smoke control doors. Available in force models EN 2-5 (doors up to 1.250 mm) or EN 5-6 (doors up to 1.400 mm) Door closer and slide rail create an aesthetic unit in aluminium and stainless steel. The stainless steel cover encloses the aluminium body and conceals all of the adjusting elements, thus securing the closer against unauthorized access. Mounting plate according to EN 1154 is completely covered by the door closer. Simple, high-precision and permanently secure adjustment of all parameters of the closing process with one conventional Allen key. The mounted slide rail and door closer are flush when the door is closed. The colours of all materials are perfectly matched - right down to the end caps of the slide rail. Delivery with slide rail and mounting plate as standard. Closing force (continuously adjustable) Door width acc. to EN Dimensions (incl. mounting plate) Mounting plate (acc. to EN 1154A) Hinge-side and Hinge-opposite side DIN left / right Latching speed (continuously adjustable) Closing speed (continuously adjustable) Back-check (continuously adjustable) Delayed action (continuously adjustable) Tested acc. to EN Suitable for fire- and smoke control doors Certified according to EU-Directive Size acc. to EN 2-5 5-6 1.250 (mm) 1.400 (mm) - Length (mm) Depth (mm) Height (mm) 287 49 62 yes - no EN1154A 267 49 62 option Order information Model Colour Article number Hinge side slide rail DCG800 (2-5) Silver RAL 9006 DCG80596 Hinge-opposite side slide rail DCG800 (2-5) Silver RAL 9006 DCG80196 Hinge side slide rail DCG800 (5-6) Silver RAL 9006 DCG80696 Hinge-opposite side slide rail DCG800 (5-6) Silver RAL 9006 DCG80296 A door stop for opening limit is a must! 6
Hinge side Hinge-opposite side Left -door, right laterally reversed Right -door, left laterally reversed max.15 120 428,5 max. 15 120 428,5 42 16 65 142 160 392 (372) 54 16 65 122 160 372 (352) Standard mounting with slide rail, hinge side Standard mounting with slide rail, hinge-opposite side max. 30 16 392 (372) 142 160 max. 30 16 392 (372) 142 160 54 65 42 65 120 428,5 120 428,5 Head mounting with slide rail, hinge side Head mounting with slide rail, hinge-opposite side 70 10 140 * 10 70 Closing force diagram DCG800, hinge side. Closing force diagram DCG800, hinge-opposite side. Varies according to door thickness and type of hinge. Closing speed Continuously adjustable closing speed from approx. hinge side: 180 to 0 hinge-opposite side: 140 to 0 Latching speed Increases the closing speed and thus the safe closing of the door, for example to overcome door seals, door locks and high air pressure. Continously adjustable, works between 10 to 0. Closing Force Continuously adjustable min. size 2 DCG800 (2-5) max. size 5 Continuously adjustable min. size 5 DCG800 (5-6) min. size 6 Default delivery condition size 3 Back-check Reduces the opening speed starting at 70 and avoids the slamming of the door. Back-check continously adjustable. Please note: back-check out of order for head mounting. 7
21 With sliderail - DCG400 31 459 Dimensions: DCG400 56 41 243 Continuously adjustable closing force 1-4, tested acc. to EN 1154 A (for door width up to 1100 mm). Latching speed and closing speed continuously adjustable. Back-check fixed. Same version DIN left and DIN right. Mounting height only 41 mm. Weight: 1380 g. Max. door opening angle: 180. Standard mounting and head mounting on hinge side and hinge-opposite side. Suitable for fire- and smoke control doors. Available in force model 1-4 (doors up to 1100 mm) Door closer and slide rail create an aesthetic unit in aluminium and stainless steel. The stainless steel cover encloses the aluminium body and conceals all of the adjusting elements, thus securing the closer against unauthorized access. Mounting plate according to EN 1154 is complete covered by the door closer. Simple, high-precision and permanently secure adjustment of all parameters of the closing process with one conventional Allen key. The mounted slide rail and door closer are flush when the door is closed. The colours of all materials are perfectly matched - right down to the end caps of the slide rail. Closing force (continuously adjustable) Door width acc. to EN Dimensions (incl. mounting plate) Mounting plate (acc. to EN 1154A) Hinge-side and Hinge-opposite side DIN left / right Latching speed (continuously adjustable) Closing speed (continuously adjustable) Back-check (continuously adjustable) Size acc. to EN 1-4 1100 (mm) Length (mm) Depth (mm) Height (mm) 243 41 56 Delayed action (continuously adjustable) - Tested acc. to EN EN1154A Suitable for fire- and smoke control doors Certified according to EU-Directive Delivery with slide rail and mounting plate as standard. yes - no option Order information Model Colour Article number DCG400 (1-4) Silver RAL 9006 DCG40196 A door stop for opening limit is a must! 8
Hinge side Hinge-opposite side Left -door, right laterally reversed Right -door, left laterally reversed max.9 120 428,5 max.30 120 428,5 40 16 39 142 160 355 max.30 11 40 40 11 39 122 160 335 Standard mounting with slide rail, hinge side Standard mounting with slide rail, hinge-opposite side 355 142 160 max.30 355 142 160 40 39 120 428,5 16 39 120 428,5 Head mounting with slide rail, hinge side Head mounting with slide rail, hinge-opposite side 70 10 140 * 10 70 Closing force diagram DCG400, hinge side. Closing force diagram DCG400, hinge-opposite side. Varies according to door thickness and type of hinge. Closing speed Continuously adjustable closing speed from approx. hinge side: 180 to 0 hinge-opposite side: 140 to 0 Latching speed Increases the closing speed and thus the safe closing of the door, for example to overcome door seals, door locks and high air pressure. Continously adjustable, works between 10 to 0. Closing Force Continuously adjustable min. size 1 DCG400 (1-4) max. size 4 Default delivery condition size 3 Back-check Reduces the opening speed starting at 70 and avoids the slamming of the door. Back-check fixed. Please note: back-check out of order for head mounting. 9
With standard/articulated arm - DCS500 56 41 243 Dimensions: DCS500 Continuously adjustable closing force 1-5 or 2-6, tested according to EN 1154 A (for door width up to 1250/1400 mm). Latching speed and closing speed continuously adjustable. Back-check fixed. Same version DIN left and DIN right. Mounting height only 41 mm. Weight: 1280 g. Max. door opening angle: 180. Standard mounting on hinge side and head mounting on hinge hinge-opposite side. Suitable for fire- and smoke control doors. Available in force model 1-5 (doors up to 1250 mm) or 2-6 (doors up to 1400 mm). Door closer and slide rail create an aesthetic unit in aluminium and stainless steel. The stainless steel cover encloses the aluminium body and conceals all of the adjusting elements, thus securing the closer against unauthorized access. Mounting plate according to EN 1154 as option. Simple, high-precision and permanently secure adjustment of all parameters of the closing process with one conventional Allen key. Closing force Size acc. to EN 1-5 2-6 (continuously adjustable) Door width acc. to EN 1250 (mm) 1400 (mm) - Dimensions (incl. mounting plate) Length (mm) Depth (mm) Height (mm) 243 41 56 243 41 56 Mounting plate (acc. to EN 1154A) Hinge-side and Hinge-opposite side DIN left / right Latching speed (continuously adjustable) Closing speed (continuously adjustable) Back-check (constant) Delayed action (continuously adjustable) - - Tested acc. to EN EN1154A EN1154A Suitable for fire- and smoke control doors Pull side: standard mounting on door leaf. Push side: head mounting on door frame. Certified according to EU-Directive yes - no option Order information Model Colour Article number Door closer with standard arm DCS500 (1-5) Silver RAL 9006 DCS50196 Door closer with standard arm DCS500 (2-6) Silver RAL 9006 DCS50296 A door stop for opening limit is a must! 10
Hinge side Hinge-opposite side Left -door, right laterally reversed Right -door, left laterally reversed max.12 222 45 max.70 355 211 100 40 40 16 39 211 100 355 16 39 222 45 Standard mounting with mounting plate, hinge side Standard mounting with mounting plate, hinge-opposite side max.70 222 45 355 max.70 142 160 16 42 16 65 142 160 355 42 65 222 45 Head mounting with mounting plate, hinge side Head mounting with mounting plate, hinge-opposite side 70 10 140 * 10 70 Closing force diagram DCS500, hinge side. Closing force diagram DCS500, hinge-opposite side. Varies according to door thickness and type of hinge. Closing speed Continuously adjustable closing speed from approx. hinge side: 180 to 0 hinge-opposite side: 140 to 0 Latching speed Increases the closing speed and thus the safe closing of the door, for example to overcome door seals, door locks and high air pressure. Continously adjustable, works between 10 to 0. Closing Force Continuously adjustable min. size 1 DCS500 (1-5) max. size 5 Continuously adjustable DCS500 (2-6) min. size 2 min. size 6 Default delivery condition size 3 Back-check Reduces the opening speed starting at 70 and avoids the slamming of the door. Back-check fixed. 11
Door closer accessories Hold open arm Hold open articulated arm for DCS500. The hold-open offers an additional hold-open function to fix the door. Steel zinc-plated. Hold-open angle 70-130. Hold-open force adjustable. Hold open device (*) Not allowed for use on fire-protection doors. Not allowed for use on fire-protection doors. Hold-open angle 80-130 Article Colour Article number Hold open arm Silver RAL 9006 DCA00496 Adapter profile Mechanical locking device for assembly in slide rail. For use with DCG800 and DCG400. Hold open device permits to maintain the door in the open position. Article Hold open device Article number DCA00310 462 mm 428,5 mm Opening limiter (*) For door closer installation on small frame profiles. Article Colour Article number Adaptor profile Aluminium DCA01010 Mechanically adjustable opening limiter for slide rail. For use with DCG800 and DCG400. Opening angle locked by moving the device in the rail. Article Opening limiter for sliding rail Article number DCA00210 * NOTE! To be used on light interior doors only (max 60kg). Normal use of door is recommended. Incorrect use or heavy doors increases the load on the hinges! Standard mounting pull side or push side (using a mounting angle). Installation according to DIN holes acc. to EN. 12
13
The highlights of the range The new door closer generation A meticulously well-conceived design consisting of a stainless steel cover and aluminium body. Concealed mounting plates, adjusting elements protected against vandalism, colour-matched materials and the variable combination of all slide rail door closers with closing sequence regulator systems are the distinguishing features of this new generation of door closer models. Combination of elegant materials Elegant materials are standard: the stainless steel cover and aluminium body units are perfectly matched with one another - resulting in an architectural harmony. Stainless steel cover A stainless steel cover envelops the aluminium body of the closer. The cover conceals all of the adjusting elements and cannot be removed without tools, thus securing the closer against unauthorized access. Uniform finishing edge and colour design The mounted slide rail and door closer are flush when the door is closed. The colours of all materials are perfectly matched - right down to the end caps of the slide rail. In this way, door closers can be integrated harmoniously into every design context. Valve technology The valve technology offers a wide and precisely adjustable setting range. This means the simple, high-precision and permanently secure adjustment of all parameters of the closing process with one conventional allen key. The closing speed and latching speed are regulated via the valve as a standard feature. 14
Well-conceived assembly system All models are available with DIN mounting plates, with standardised drill holes. This guarantees time saving, secure and simple installation. The mounting plates for certain models (DCG800 & DCG400) are completely concealed by the closer body; thus making them invisible and improving aesthetics. Saves resources Our door closers are up to 1000 grammes lighter than comparable solutions. Their intelligent construction and carefully planned use of materials help considerably to save resources - without compromising functionality, safety, security or quality. 15
SWEDEN Head office and sales office Hydro Building Systems Sweden AB SE-57481 Vetlanda T +46 383 942 00 E system.se@hydro.com www.sapa.se NORWAY Sales office Hydro Building Systems Pb. 34, NO-2027 Kjeller T +47 63 89 21 00 E system.no@hydro.com www.sapabuildingsystem.no FINLAND Sales office Hydro Building Systems Klovinpellontie 1-3, FI-02180 Espoo T +358 9 86 78 280 E system.fi@hydro.com www.sapabuildingsystem.fi BALTIC STATES Sales office Hydro Building Systems Lithuania UAB Kirtimu g. 47, LT-02244 Vilnius T +370 5 210 2587 E system.lt@hydro.com www.sapabuildingsystem.lt We reserve the right to make changes in the product range and design without prior notice. We reserve the right for any typographical errors. Sapa, March 2018. DENMARK Sales office Hydro Building Systems Julsøvej 1, DK-8240 Risskov T +45 86 16 00 19 E system.dk@hydro.com www.sapabuildingsystem.dk 16