00-- amsportworks.com CARBIDE 0CC FUN KART 0CC FUN KART ILLUSTRATED PARTS LIST pub. 0//0
TABLE OF CONTENTS SECTION CYLINDER HEAD ASSEMBLY....................................................................... SECTION CYLINDER...................................................................................... SECTION ENGINE CRANKCASE............................................................................. SECTION TRANSMISSION................................................................................. SECTION CVT COVER..................................................................................... SECTION OUTER CRANKCASE ASSEMBLY.................................................................... SECTION PISTON / CRANK / CONNECTING ROD................................................................ SECTION CAMSHAFT ASSEMBLY........................................................................... SECTION OIL PUMP ASSEMBLY............................................................................ SECTION 0 DRIVEN PULLEY & CLUTCH....................................................................... 0 SECTION ENGINE ELECTRICAL............................................................................ SECTION ELECTRIC START................................................................................ SECTION DRIVER PULLEY................................................................................ SECTION FAN COVER / SHROUD ASSEMBLY................................................................. SECTION CARBURETOR.................................................................................. SECTION FRAME GROUP WARNING LABELS................................................................. SECTION FRAME GROUP................................................................................. - SECTION STEERING & BRAKES............................................................................ SECTION FRONT SUSPENSION............................................................................ 0 SECTION 0 REAR SWINGARM ASSEMBLY..................................................................... SECTION ENGINE / MUFFLER / AIR CLEANER................................................................. SECTION REAR AXLE.................................................................................... SECTION ELECTRICAL................................................................................... pub. 0//0
SECTION CYLINDER HEAD ASSEMBLY 0 0 0 HEAD, CYLINDER - 0CC 00 SPARK PLUG (CRHSA) GASKET, CYL HEAD - 0CC GASKET, CARB INSULATOR - 0CC INSULATOR, CARB - 0CC MANIFOLD, INTAKE - 0CC CLAMP, CARB HOSE - 0CC 0 GASKET, VALVE COVER - 0CC O-RING, M X RUBBER - 0CC 0 TUBE, BREATHER - 0CC STUD, M X. X STUD, M X. X 0 000 BOLT, M x.00 x HHF 00 NUT, M x.00 HEX FLANGE COVER, VALVE - 0CC PIN, M0 X DOWEL 00 BOLT FLANGE SH X 00 VALVE, INTAKE - 0CC SEAL, VALVE STEM - 0CC 0 SEAT, VALVE SPRING OUTER - 0CC 0 SPRING, OUTER AND INNER VALVE - 0CC RETAINER, VALVE SPRING - 0CC KEEPER, VALVE SPRING - 0CC VALVE, EXHAUST - 0CC pub. 0//0
SECTION CYLINDER CYLINDER - 0CC GASKET, CYLINDER BASE - 0CC 00 BOLT FLANGE SH X PIN, M0 X DOWEL GUIDE, CAM CHAIN - 0CC GASKET, CAM CHAIN TENSIONER - 0CC ASM, CAM CHAIN TENSIONER - 0CC pub. 0//0
SECTION ENGINE CRANKCASE 0 0 * ASW determined that it is more cost effective due to labor to replace the entire engine if this part is needed. Once this determination was made, ASW stopped ordering this part as a replacement item and are now sold out. (OUT OF STOCK)* HOUSING, CRANKCASE RH BUSHING, ENGINE HANGER - 0CC GASKET, CRANKCASE - 0CC 0 HOUSING, CRANKCASE LH - 0CC GROMMET BOLT, M0 X. X FHCS ZN WASHER, M0. X X. FLAT COVER, SMALL LEFT - 0CC O-RING, M0 X 0 PIN O-RING, M X. 00 OIL SEAL. X 0 X BOLT, M X.00 X FHCS ZN PIN, M0 X DOWEL BOLT, M X. SPECIAL - 0CC 0 WASHER, M DAC 0 SEAL, M0 X X TENSIONER, CAM CHAIN - 0CC 00 PIN DOWEL SPECIAL X 0 STUD, M X. X. STUD, M X. X. WASHER, M FLAT ZN NUT, M X. FLANGE HEAD BOLT, M X.00 X 0 FHCS ZN 0 SPACER, OIL - 0CC BOLT, M X.00 X FHCS ZN pub. 0//0
SECTION TRANSMISSION 0 0 0 0 HOUSING, OUTER TRANSMISSION - 0CC GEAR, PRI DRIVE - 0CC GEAR, SEC DRIVE - 0CC 00 ASM, SHIFT GEAR CLUSTER D/N/R - 0CC 0 GEAR, FINAL DRIVE SHAFT - 0CC 0 ASM, SHIFT SELECTOR - 0CC 0 PAWL, SHIFT SELECTOR - 0CC 0 ROD, SHIFT PAWL - 0CC 0 SHAFT, SHIFTER CAM - 0CC 0 0 GASKET, TRANSMISSION CASE - 0CC 0 TUBE, TRANSMISSION VENT - 0CC 0 NIPPLE, VENT TUBE - 0CC LARGE 0 BALL, SHIFT INDENT - 0CC 0 SPRING, SHIFT INDENT - 0CC GASKET, SHIFT INDENT - 0CC BOLT, SHIFT INDENT - 0CC 0 NIPPLE, VENT TUBE - 0CC SMALL BOLT, DRAIN/FILL PLUG - 0CC GASKET, TRANS DRAIN PLUG - 0CC 0 BOLT, M X.00 X FHCS ZN WASHER, M FLAT PIN, M0 X DOWEL SPACER, M INNER GEAR - 0CC BEARING, OUTER - 0-Z 00 BEARING BALL RADIAL 0 BEARING, INNER - 0-Z 0 CIRCLIP, M0 0 BEARING, 0 X X 0 BEARING, RNA0 0 X X 0 0 BUSHING, SHOCK ABSORBING - 0CC SEAL, M0 X 0 X BEARING, SEALED 0-0CC WASHER, M X X. FLAT CIRCLIP, M 0 CIRCLIP, M CLAMP, WIRE - 0CC BOLT, M X.00 X 0 FHCS ZN 0 OIL SEAL, SHIFTER CAM - 0CC pub. 0//0
SECTION CVT COVER COVER, CVT - 0CC 0 BRACKET, EXHAUST - 0CC NUT, M X. LOCKING FLANGE ZN 0 BEARING, 00 0 X 0 X GASKET, CVT COVER - 0CC BOLT, M X.00 X 0 FHCS ZN SNORKEL, CVT - 0CC SNORKEL, CVT - 0CC 0 CLAMP, SNORKEL - 0CC pub. 0//0
SECTION OUTER CRANKCASE ASSEMBLY 0 COVER, OUTER CRANKCASE RH - 0CC GASKET, OUTER CRANKCASE - 0CC CAP, OIL DRAIN - 0CC SCREEN, OIL FILTER - 0CC 0 SPRING, OIL FILTER SCREEN - 0CC DIPSTICK, OIL FILL - 0CC CLAMP, AC GENERATOR - 0CC SEAL, M. X 0 X OIL O-RING, M0. X 0 O-RING, M X 00 PIN DOWEL SPECIAL X BOLT, M X.00 X FHCS ZN BOLT, M X.00 X FHCS ZN BOLT, M X.00 X 00 FHCS ZN BOLT, M X.00 X 0 FHCS ZN 0 BOLT, M X.00 X FHCS ZN BOLT, M X.00 X 0 FHCS ZN BOLT, M X.00 X FHCS ZN pub. 0//0
SECTION PISTON, CRANK & CONNECTING ROD Top { Middle { Bottom { 0 N/A ASM, CRANK - CON ROD - 0CC NUT, M X. LOCKING FLANGE ZN 0 NUT, M X.00 SPANNING - 0CC WASHER, M X X. FLAT GEAR, KICK DRIVE - 0CC 0 WASHER, M DAC NUT, M X. LOCKING FLANGE ZN KEY, WOODRUFF M X CLIP, PISTON RETAINING - 0CC 0 PIN, PISTON WRIST - 0CC PISTON - 0CC KIT, PISTON RING - 0CC pub. 0//0
SECTION CAMSHAFT ASSEMBLY 0 NUT, M X 0. HEX SCREW, TAPPET ADJ - 0CC 0 ARM, VALVE ROCKER - 0CC SHAFT, EXHAUST ROCKER ARM - 0CC CHAIN, CAMSHAFT - 0CC CAMSHAFT - 0CC SHAFT, INTAKE ROCKER ARM - 0CC PLATE, STOP - 0CC PIN, M0 X DOWEL 0 CAP, CAMSHAFT BRG - 0CC pub. 0//0
SECTION OIL PUMP ASSEMBLY CHAIN, OIL PUMP - 0CC NUT, M X.00 HEX FLANGE SPROCKET, OIL PUMP - 0CC 0 BOLT, M X.00 X 0 FHCS ZN ASM, OIL PUMP - 0CC pub. 0//0
SECTION 0 DRIVEN PULLEY & CLUTCH ASM, OUTER CLUTCH - 0CC BELT, CVT - 0CC ASM, DRIVEN PULLEY - 0CC NUT, MX. LF THIN 0 pub. 0//0
SECTION ENGINE ELECTRICAL MAGNETO - 0CC FLYWHEEL - 0CC FAN, COOLING - 0CC BOLT, M X.00 X FHCS ZN pub. 0//0
SECTION ELECTRIC START ASM, STARTER CLUTCH - 0CC 0 SHAFT, STARTER RED - 0CC GEAR, STARTER RED - 0CC BOLT, M X.00 X FHCS ZN ASM, STARTER MOTOR - 0CC pub. 0//0
SECTION DRIVER PULLEY ASM, DRIVER PULLEY - 0CC WEIGHT, DRIVER PULLEY - 0CC pub. 0//0
SECTION FAN COVER & SHROUD ASSEMBLY 0 0 0 0 COVER, FAN COMP - 0CC COVER, DUST - 0CC DUCT, CARBURETOR COOLING - 0CC SHROUD, LOWER - 0CC SEAL, LOWER SHROUD - 0CC SHROUD, UPPER - 0CC CLIP, CORD - 0CC SEAL, UPPER SHROUD - 0CC 00 SCREW TAPPING 0 BOLT FLANGE SH X SCREW,. X STFH pub. 0//0
SECTION CARBURETOR ASM, CARBURETOR 0CC ASM, MANUAL ENRICHER / CHOKE 0 O-RING, SPECIAL: CARB ENRICHER CABLE, CHOKE 0 MM LONG pub. 0//0
SECTION FRAME GROUP WARNING LABELS CAUTION USE ONLY MID-GRADE UNLEADED GASOLINE (- OCTANE) E! This engine is designed to run on automotive gasoline with allowable ethanol blends from 0% - 0%. E Attempting to use anything other than this will cause damage to the engine and void the manufacturer warranty. pub. 0//0
SECTION FRAME GROUP 0 places 0 a places 0, a, a 0, a, a N/A FRAME, CHARCOAL 00- BAR, A PILLAR - - CHAR 00- BAR, B PILLAR RH - - CHAR 0 WDMT, OH CROSS - 0 - CHARCOAL 00- BAR, C PILLAR - - CHAR 00- BAR, B PILLAR LH - - CHAR - RACK, REAR - - CHAR BOLT, M X. X PHMS ZN 0 PAD, FOAM B PILLAR W/VINYL WRAP * 0 0 ENDCAP, BAR -. BLACK PLASTIC 0 ENDCAP, BAR -.00 BLACK PLASTIC 0 PAD, RUBER FOOT - 0 COVER, BOLT CAP BOLT, M X. X 0 FHCS a 0 BOLT, M X. X FHCS 0 WASHER, BAR CONNECTION M x x. 0 WASHER, M CONCAVE CLAMP DAC SEAL, BAR CONNECTION -. 0 NUT, M X. LOCKING FLANGE DAC CABLE, D/N/R SHIFT - 0CC 0 0 CABLE, THROTTLE - 0/0 HOOD, RED CARBIDE - SCREW, M X X BUTTON HEAD SS a WASHER, M FENDER SS 0 LIGHT, ROUND -/ - W WASHER, M SPLIT LOCK ZN ASM, TRANS SHIFT LEVER - 0CC DISC, SHIFT CONTROL - 0CC BRACKET, SHIFT CABLE - 0CC 0 SCREW, M X. X PHMS ZN BOLT, M X.00 X FHCS ZN 0 NUT, M X. HEX ZN 00 ASM, REAR VIEW MIRROR - 0 (not shown) 0 WASHER, MIRROR MOUNT - 0 (not shown) HOOD, RED CARBIDE SCREW, M X X 0 BUTTON HEAD SS a WASHER, M FENDER SS SPACER, M x MM LONG - NYLON NUT, M x.0 NYLOCK ZN BOLT, M X. X HHCS pub. 0//0
SECTION FRAME GROUP CONT. Item from page 0 0 0 FILTER, FUEL LINE, FUEL # CAP, FUEL - 0/0 FUEL TANK - CHARCOAL - 0/0 0 BOLT, M X. X FHCS DAC SPACER, FUEL TANK BUSHING, FUEL TANK MOUNT WASHER, M FLAT 0 NUT, M X. LOCKING FLANGE 0 VALVE, FUEL MANUAL ON/OFF/RES W/ O-RING LINE, VACUUM # - 0/0 (not shown) LINE, FUEL # 000 CLIP - X 0. BOLT, M X. X 0 FHCS DAC 0 NUT, M X. LOCKING FLANGE 00- ARM, RACK SPPT - - CHAR FLAG, SAFETY NUT, DECORATIVE PLASTIC FLAG MNT NUT, M X. 0 BOLT, M X. X 0 FLAG MOUNTING SPACER, M0 STEPPED SEAT BELT DAC BOLT, M0 X. X FHCS DAC RETRACTABLE SEATBELT (WITHOUT SLEEVE) SEATBELT SLEEVE (NOT ILLUSTRATED) NUT, M0 X. LOCKING FLANGE DAC BOLT, M x. x 0 T STYLE DAC SEAT, BUCKET - RH - BLK/RED - 0 0 SEAT, BUCKET - LH - BLK/RED - 0 SLIDE, SEAT (PAIR) COVER, SEAT SLIDE HANDLE (BLK) (not shown) 0 0 BOLT, M X. X 0 HHCS DAC CAP, SEAT BELT SHOULDER ASM, HEAD REST - BLK/RED - 0 0 ENDCAP, BAR -. BLACK PLASTIC CAP, M INTERNAL TUBE* NUT, M x. LOCKING FLANGE DAC BOLT, M x. x FHCS DAC * Not shown. Fuel tank mounting tube end cap. pub. 0//0
SECTION STEERING & BRAKES 0 0 0 0 00 COVER, STEERING WHEEL - 0/0 BOLT, M X.00 X FHCS HOSE, BRAKE - 0 0 STEERING WHEEL - 0/0 0 SHAFT, STEERING - 0 0 BUSHING, FLANGED SLEEVE 0 X X. BRACKET, TILT STEERING - CHAR - 0 KNOB, STEERING TILT - 0 BUSHING, FLANGED SLEEVE X X 0 0 NUT, M X. LOCKING FLANGE DAC BOLT, M X. X 0 HHCS ZN 0 BOLT, M0 X BRAKE BANJO WASHER, BRASS BRAKE LINE WASHER, M SPLIT LOCK DAC BOLT, M X. X HHCS ZN 0 SHAFT, STEERING U-JOINT - 0 0 BOOT, R&P BLACK RUBBER - 0 0 NUT, M X. LOCKING FLANGE DAC BRACKET, RACK AND PINION MNT 0 BOLT, M X. X FHCS DAC 0 ASM, RACK AND PINION - 0 ASM, TIE ROD END - 0 0 WASHER, M0 FLAT ZN WASHER, M0 SPLIT LOCK ZN NUT, M0 X. CASTLE PIN, M X COTTER LEVER, PARKING BRAKE - 0 0 NUT, M X. LOCKING FLANGE DAC BOLT, M X. X FHCS DAC 0 0 ASM, HYD BRAKE - WASHER, M FLAT DAC WASHER, M SPLIT LOCK DAC BOLT, M X. X FLANGE DAC WASHER, M SPLIT LOCK DAC BOLT, M X. X SHCS DAC 00 BOLT, M X SHOULDER DAC 0- PEDAL, THROTTLE - - CHAR BOLT, M X. X 0 FHCS DAC CAP, BRAKE PEDAL - 0 0 - PEDAL, BRAKE - 0 CHARCOAL BUSHING, SLEEVE X X 0 NUT, M X. DAC 0 SPRING, BRAKE PEDAL - 0 0 NUT, M X. LOCKING FLANGE DAC BOOT, STEERING SHAFT BLACK RUBBER - 0 0 KIT, BRAKE PAD REAR 0 ASM, BRAKE CALIPER - REAR ASM, MASTER CYLINDER - / pub. 0//0
SECTION FRONT SUSPENSION 0, 0,,, NUT, M0 X. WF DAC CAP, HUB NOSE - BLACK RUBBER ASM, TIRE/WH FAR EAST RH - X- ASM, TIRE/WH FAR EAST LH - X- TIRE, FAR EAST X- WHEEL, X -0MM, SILVER 0 PIN, M X 0 COTTER NUT, M X. CASTLE BEARING, OUTER - 0-Z 0 STUD, M0 X. X WHEEL HUB, FRONT WHEEL - 0/0 BEARING, INNER - 0-Z SEAL, M X X DUST PIN, M. X COTTER NUT, M X. CASTLE WASHER, M SPLIT LOCK SEAL, BALL JOINT - 0/0 SPACER, BALL JOINT HEAD - 0/0 BOLT, M0 X. X 0 FHCS ZN 0 - A ARM, LOWER - CHAR W/ZERK SHOCK, MM FRONT - CHRM/YEL - 0 BOLT, M0 X. X 0 FHCS ZN 0 CAP, DUST - LWR SUSP ARM - 0 0 SPANNER, A ARM LOWER - 0 BUSHING, FLANGED SLEEVE X X O-RING, M. X. NUT, M0 X. LOCKING FLANGE ZN BOLT, M X. X 0 FHCS ZN BUSHING, FLANGED SLEEVE X X 0 SPANNER, A ARM UPPER - 0 - A ARM, UPPER - CHAR W/ZERK 0 NUT, M X. LOCKING FLANGE ZN GREASE ZERK (NOT SHOWN) PIN, M. X COTTER WASHER, M SPLIT LOCK ZN NUT, M X. CASTLE DAC 0- ASM, STRUT/SPINDLE LH - CHAR - 0- ASM, STRUT/SPINDLE RH - CHAR - CAP, NUT COVER RUBBER - BLK 0 NUT, M0 X. LOCKING FLANGE DAC 0 FENDER, FRONT - 0 MOUNT, FRONT FENDER RH - 0 MOUNT, FRONT FENDER LH - BOLT, M X.00 X 0 FHCS ZN pub. 0//0
SECTION 0 REAR SWINGARM ASSEMBLY 0 0 0 NUT, M X. LOCKING FLANGE DAC 0 WASHER - CHAIN ADJUSTER BUSHING, ENGINE ADJ ISOLATOR - 0CC SPACER, ENGINE ADJ CUP - 0CC SPACER, ENGINE ADJ ALIGNMENT - 0CC GASKET, BATTERY CAP - 0CC NUT, M X. HEX DAC 0 LINK, CHAIN TENSIONING - 0CC NUT, M0 X. LOCKING FLANGE DAC 0 BOLT, M0 X. X FHCS DAC SPACER, ENGINE MOUNTING LINK - 0CC 0- ASM, REAR SWINGARM - 0 CHARCOAL BOLT, M X.00 X 0 FHCS DAC COVER, ELECTRICAL - 0/0 BOLT, M0 X. X 0 FHCS DAC NUT, M0 X. LOCKING FLANGE DAC SHOCK, REAR - 0 NUT, M X. LOCKING FLANGE DAC BUSHING, SWINGARM ISOLATOR - 0CC 0 BOLT, M X. X 0 FHCS ZN BOLT, M X X FHCS DAC GUARD, LOWER CHAIN - 0CC BATTERY - GTX-BS COVER, BATTERY - 0CC SPANNER, ENGINE MOUNT BOLT, M0 X. X HHCS DAC STRAP, BATTERY HOLD DOWN - 0CC FENDER, REAR-MATTE BLACK - NUT, M X.00 NYLOC FLANGE DAC 0 BRACKET, RH REAR FENDER BRACKET, LH REAR FENDER BOLT, M X. X FHCS DAC 0 BOLT, M X.00 X FHCS SS pub. 0//0
SECTION ENGINE / MUFFLER / AIR CLEANER 0 0 ASM, AIR CLEANER - 0CC SCREW, M X PHSM ZN WASHER, M SPLIT LOCK ZN FILTER, AIR - 0CC 0 BRACKET, # AIR CLEANER MNT - 0/0 0 BRACKET, REAR ENG MOUNT - 0CC AIR INJECTION ASM, MUFFLER - 0/0 CLAMP, HOSE MM (not shown) GASKET, EX PIPE - 0CC 0 ASM, CARBURETOR 0CC ASM, ENGINE-0CC-X/0 - SEE SPECS SPRING, EXHAUST PIPE - 0CC 000 NUT (HEX) CAP M NUT, M X.00 NYLOC FLANGE ZN 0 ASM, MUFFLER W/ AIR INJ MOUNT-0/0 BOLT, M X. X FHCS ZN BOLT, M X. X 0 FHCS ZN BOLT, M X. X 0 FHCS ZN 0 00 BRACKET, # AIR CLEANER MNT - 0/0 BOLT, M0 X. X 0 FHCS ZN GUARD, CHAIN - 0CC BOLT, M X.00 X FHCS ZN BOLT, M X. X FHCS ZN WASHER, M X X FLAT ZN pub. 0//0
SECTION REAR AXLE 0 0 0 BOLT, M X. X FHCS ZN 0 DISC,. REAR BRAKE - 0/0 0 NUT, M X. LOCKING FLANGE ZN AXLE, TAPERED END - 00 SERIES 0 CHAIN 0 X P INC ML 0 SPROCKET, 0P T - 0/0 BOLT, M X. X FHCS ZN 0 SEAL, M0 X X DUST 0 HOUSING, AXLE BRG - 0/0 0 0 BEARING - 0 0 FLANGE, BEARING - 0/0 BOLT, M X. X 0 FHCS ZN 0 SEAL, M X 0 X DUST STUD, M0 X. X WHEEL 0 HUB, TAPERED 0CC - -0MM ASM,TIRE/WHL LR FAR EAST-0 MASTER LINK, 0 NUT, M0 X. WF DAC ASM,TIRE/WHL RR FAR EAST-0 0 SPACER, M X X NUT, M X.00 CASTLE PIN, M X 0 COTTER CAP, HUB NOSE - BLACK RUBBER SPROCKET, 0P T - 0/0 KEEPER, SPROCKET - 0/0 BOLT, M X.00 X FHCS ZN TIRE, X.- FAR EAST WHEEL, X. -0MM, SILVER pub. 0//0
SECTION ELECTRICAL 0 0 0 SWITCH, KEYED IGNITION W/KEY - 0/0 KEY SET - 0/0 HARNESS, MAIN WIRING - HARNESS, SWINGARM WIRING - See Specs FUSE, AMP - WAYTEK COIL, IGNITION W/CAP - 0/0 SWITCH, ENGINE STOP ROCKER HARNESS, BATTERY - 0CC BOLT, M X. X PHMS ZN 0 NUT, M X. NYLOC ZN RELAY, STARTER - 0/0 CDI - 0/0 CDI, 0MPH REV LIMITED-0CC REGULATOR, VOLTAGE - 0CC SCREW, M X.00 X 0 PHMS ZN NUT, M X.00 NYLOC FLANGE ZN 0 LIGHT, ROUND -/ - W (not shown) 0 SWITCH, HEADLIGHT PANEL, DASH - 0 COVER, DECORATIVE DASH BOLT - 0 0 SCREW, M X. X 0 PHMS ZN WASHER, M SPLIT LOCK ZN SCREW, M X. X 0 PHMS ZN MAGNET, SPEED SENSOR - 0 SPEEDOMETER - 0 BOLT, M X.00 X FHCS ZN BRACKET, SPEEDO SENSOR - 0 SCREW, M X PAN HEAD pub. 0//0
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