Concrete plants for Production & Transport of Lightweight Concrete (LC): 200 1600 kg/m³ Foam conrete PBG Polystyren concrete PsB The Power of Innovation Trencin, September 2012
Content Approach and Strategy Product range Manufacture and delivery Concrete plants MS 1000 filled from a truck mixer MS 1000 with silos and conveyors Applications with MS 1000 Competitive advantages of MS 1000 Services 2
Approach and Strategy Research & development of new construction materials and structures for construction Technologies for LC production and structures Development of machines & equipment for LC 3
Content Approach and Strategy Product range Manufacture and delivery Concrete plants MS 1000 filled from a truck mixer MS 1000 with silos and conveyors Applications with MS 1000 Competitive advantages of MS 1000 Services 4
Concrete plants of MS 1000 type MS 1000 Use: levelling and sloping layers of floors and roofs cavity fillings house foundation slabs Pumps GB 550-1200 MS 1000 S ZD-type conveyors & hoppers Also use for: block and panel production wall and roof casting parallel dosing of dry components... a complete technological solution 5
Concrete plants of MS 1000 type Water tank - 270 liters Automatic admixture dosing, eg. super-plasticizer 3 LC pumps with speed control [ m³/hour ] : 5 15 - up to100 m height 28 2 mixer drives with speed control 6
MS 1000/m (mobile) Internal scales Computer control 3 foam generators Foam [ l/s ]: 7,5 10,5 13,5 All parts of the mixing plant are mounted on the sturdy frame Counters of the number of operating hours and mixtures... automatic dosing of components 7
MS 1000 S Easy operation and maintenance - Precise dosing of compontents - Repeatable mixing process Scales 2 Scales 1... parallel dosing of dry components 8
Diagram of MS 1000 control Setting LC Mix composition Operator Cement Sand MS 1000 Control Centre (Fly-ash) Water Foam The operator inserts quantities of the individual LC components Admixtures 9
LC Mix Composition CLC Modification - SIRCONTEC PBG 35 PBG 40 PBG 45 PBG 50 PBG 60 PBG 80 PBG 100 PBG 120 PBG 140 PBG 160 Density (artificially dried) [kg/m³] 350 400 450 500 600 800 1 000 1 200 1 400 1 600 Portland Cement CEM 32,5R [kg] 275 300 340 380 300 315 345 355 375 400 Sand [kg] 0 0 0 0 220 410 570 760 945 1 110 Admixture [kg] 0 0 0 0 0 0 0 0 0 0 Batch water [kg] 137 150 161 172 116 118 134 145 158 169 Foam amount [l] 775 754 730 706 706 629 544 459 371 291 Water in Foam [kg] 45 44 42 41 41 36 32 27 22 17 Fibre FV1 [kg] 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 Foaming Concentrate FN1 [kg] 1,76 1,71 1,66 1,60 1,60 1,43 1,24 1,04 0,84 0,66 Superplasticizer FS1 [l] 0,9 1,0 1,2 1,4 1,2 1,6 1,8 2,0 2,1 2,3 Water / Cement Ratio 0,66 0,65 0,60 0,56 0,52 0,49 0,48 0,48 0,48 0,46 Compression Strength Rc [MPa], [N/mm²] 0,45 0,7 1 1,2 1,5 3 5 9 13 18 Lambda λ (average) [W/mK] 0,085 0,090 0,100 0,110 0,170 0,200 0,310 0,410 0,455 0,540 10
Diagram of MS 1000 control Setting LC Mix Composition Operator Cement Dosing Sand Mixing process MS 1000 Control Centre (Fly-ash) Water Foam The both processes are automatic Switching on the production cycle starts dosing and mixing process Admixtures...control over the LC quality and cost 11
Diagram of MS 1000 control Setting LC Mix composition Operator Cement Dosing Sand Mixing process MS 1000 Control Centre (Fly-ash) Water Delivery of LC Foam Automatic cleaning The pump automatically switches off after pumping out fresh mixture Admixtures...control over the LC quality and cost 12
Concrete plant MS 1000 S/m High modularity => universal use External scales: Scales 2 The frame of the concrete plant is attached to a braked chassis...production quality control on-site 13
Content Approach and Strategy Product range Manufacture and delivery Concrete plants MS 1000 filled from a truck mixer MS 1000 with silos and conveyors Applications with MS 1000 Competitive advantages of MS 1000 Services 14
Manufacturing of MS 1000 All parts of the mixing plant are mounted on the sturdy frame 15
Manufacturing of MS 1000 Sophisticated and Robust 16
Testing of MS 1000 With conveyors with vibrators on the external scales 17
Ready for delivery Aluminium plate Double roof Tarpaulin 3 types of the superstructure covers 18
Dispatch of MS 1000 concrete plants 19
Transport possible even behind a passenger car Output up to 15 m³/hour Mobile equipment ALL IN ONE Sophisticated and Flexible 20
Content Approach and Strategy Product range Manufacture and delivery Concrete plants MS 1000 filled from a truck mixer MS 1000 with silos and conveyors Applications with MS 1000 Competitive advantages of MS 1000 Services 21
MS 1000 filled from a truck mixer MS 1000 maximizes use of truck mixers: it is not necessary to carry air - provides required LC quality on-site processing - controls costs After dosing of cement milk, MS 1000 automatically add the needed quantity of foam, or even water Simple and Fast 22
Content Approach and Strategy Product range Manufacture and delivery Concrete plants MS 1000 filled from a truck mixer MS 1000 with silos and conveyors Applications with MS 1000 Competitive advantages of MS 1000 Services 23
MS 1000 filled from a silo Automatic dosing => control of LC quality control and cost management... advantage of MS 1000 24
MS 1000 filled from a silo... high capacity in small place 25
MS 1000 S and 3 conveyors... automatic batching of all components 26
MS 1000 S and 3 conveyors Double power supply MS 1000 S controls all 3 conveyors Smart and Reliable 27
MS 1000 filled by conveyors Foaming concentrate FN1... automatic precise dosing of components 28
MS1000 The Present State High production output of MS 1000 Up to 15 m³ PBG/hour (PBG 40, MS1000 filled by a conveyor ZD) Delivery height for PBG with own pump up to 100 m (PBG 40) Length of delivery hoses up to 300 m (PBG 40) High modularity / adjustability of MS 1000 3 pumps can be modified according to application 3 foam generators Internal and optional external scale Variable power output of the mixer 3 types of superstructure s covering Mobile and stationary variant Meters for machine hours and number of batches Control of LC production quality and costs Automatic (computer) controlled dosing of all components and mixing process Automation and operation processes preventing influence of the operator s error on the quality of LC produced Reliabilty and maintenance Effective, sturdy design Minimum maintenance requirements: 1 service engineer per approx. 30 units 29
Content Approach and Strategy Product range Manufacture and delivery Concrete plants MS 1000 filled from a truck mixer MS 1000 with silos and conveyors Applications with MS 1000 Competitive advantages of MS 1000 Services 30
Production of LC MS 1000 enables automatic dosing and feeding of all components It ensures stable quality of PBG produced Dry components can be charged into hoppers from silo, manually, or with a loader... effective and reliable 31
Possibilities of aplication of the MS 1000 Floor levelling layers Roof sloping layers Cavity fillings Sub-base layers of floors in buildings / shop-floor premises and roads Stabilization and insulation of pipelines and reservoirs Prefab / panel production Casting of housing walls Everywhere, where it is necessary to produce and pump LC effectively 32
Content Approach and Strategy Product range Manufacture and delivery Concrete plants MS 1000 filled from a truck mixer MS 1000 with silos and conveyors Applications with MS 1000 Competitive advantages of MS 1000 Services 33
Competitive advantages of MS 1000 In comparison with competitive specialized machines for LC production Automatic dosing of all incoming components => quality and cost control The best ratio cost/output Filling of dry components by means of conveyors or truck mixers or manually MS 1000 maximizes utilization of truck mixers in case of cooperation (it is not necessary to transport air) After dosing cement slurry from a truck mixer, MS 1000 automatically calculates and doses the necessary amount of technical foam, possibly also water Mobile equipment ALL IN ONE High modularity => universal utilization In comparison with floor EPS Production cost of floor levelling with PBG is usually lower than with EPS Labour efficiency of PBG is substantially higher than that of EPS No-loss technology 34
Content Approach and Strategy Product range Manufacture and delivery Concrete plants MS 1000 filled from a truck mixer MS 1000 with silos and conveyors Applications with MS 1000 Competitive advantages of MS 1000 Services 35
Service and maintenance Minimum maintenance requirements: 1 service engineer per approx. 30 plants 36
Services Technical Service Mix designs for LC production Information service on equipment operation and LC production so that our customers are best with respect to: price / output ratio top of the market quality and reliability of the production 37
For more information please visit the following links: Concrete mixing plants find on : http://www.sircontec.sk/ms-1000-mixing-centres Machines find on : http://www.sircontec.sk/machinery-391 Structures find on : http://www.sircontec.sk/floors-roofs-and-ceilings Acoustic floor on : http://www.sircontec.sk/floors Lightweight concrete on : http://www.sircontec.sk/lightweight-concrete In case of any questions please do not hesitate to contact us. 38
The Power of Innovation Thank you for your attention! SIRCONTEC Ltd. K vystavisku 15 912 50 Trencin Slovak Republic Tel.: +421 32 7433781 Fax: +421 32 7433782 E-mail: info@sircontec.com We build Your world www.sircontec.com 39