MAKE OF AUTOMOBILE: HYUNDAI TYPE: ix35 TANK CAPACITY: 74 Liter Fuel Module Stako toroidal TANK LOCATION SPARE WHEEL ROOM MODEL YEAR: 2010 SYSTEM APPROVAL NUMBER ( R115 ) E4-115R-0000-04/-17 / DLM-LPG 01/10 BOOT SET NUMBER 949/070011/A MANUAL NUMBER: 076/0910174 DATE 7-10-2015
PAGE 1 076/0910174 Index General...2 Tank Fuel Module...3 Tank isolation covers...4 Spare wheel room...5 Preparation...6 Reposition the car jack...7 Ventilation bleeders...8 Tank bracket placement...9 Mounting points... 10 Filler adaptor installation... 11 Filler hose... 12 Hose routing... 13 Tank wiring... 14 Floor cover... 15
PAGE 2 076/0910174 General Tools needed for installing the LPG tank : - Soldering iron - Drilling machine - Drilling kit - Drill size 22 / 30mm / 55mm / 70 mm - Workshop tools. - Gas leak detection device - Vacuum cleaner - Anti-corrosion agent / black body coating - Car lift Note the jack supporting points and moveable parts when mounting the LPG line. It is not permitted to have LPG lines routed through the passenger compartment or a closed cargo space. Place a rubber socket on the back of the outer filler. Seal the socket gastight on both sides. After having drilled holes ( use safety glasses ) for the mounting of a tank frame, floor ventilation, etc., always treat the holes against corrosion after having removed the grindings. Provide a thorough frame mounting on vehicles with a thin metal or wooden floor panel (vehicles with commercial registration). Secure the mountings to the vehicle frame and not to the floor. Treat the LPG tank when mounted under the car with a black body coating. Failure to follow the instructions in this manual can result in a poor or non-working gas installation or a dangerous situation. No component of the LPG-system shall be located within 100 mm of the exhaust or similar heat source, unless such components are adequately shielded against heat. Prins Autogassystemen is not responsible for any damages to people or objects as a result of changes to Prins products. Mount the LPG tank according to the local LPG regulations. The LPG installer is responsible for that. This manual is based on Dutch regulations. After having completed the installation, check the whole system for gas leakage; use a gas leak detection device. Beware of moving, hot and rotating parts. This manual is based on Dutch regulations, always install the system in accordance to the local regulations. Check the Prins site for tank certificates and wiring diagrams.
PAGE 3 076/0910174 Tank Fuel Module
PAGE 4 076/0910174 Tank isolation covers
PAGE 5 076/0910174 Spare wheel room
PAGE 6 076/0910174 Preparation Remove all covers and tools. Remove centre spare wheel support.
PAGE 7 076/0910174 Reposition the car jack Drill a new hole Ø7mm. Before After
PAGE 8 076/0910174 Ventilation bleeders x Remove plastic support for mounting bleeders. Drill holes for bleeder Ø30mm and treat with anti-rust. Mount bleeders with kit and screws.
PAGE 9 076/0910174 Tank bracket placement 001/500463 001/500463 001/500464 001/500464 Install tank with brackets and mark the holes to drill
PAGE 10 076/0910174 Mounting points Drill holes Ø11mm and treat anti-rust.
PAGE 11 076/0910174 Filler adaptor installation Place the filler bracket and secure it with the two self-tapping screws. Drill the filler hole Ø20mm. Remove the filler bracket..
PAGE 12 076/0910174 Filler hose
PAGE 13 076/0910174 Hose routing
PAGE 14 076/0910174 Tank wiring Wire number / code Wire colour Connection 3-pole tank level connector 33 Ground tank gauge Brown Connect the 3-pole connector to the tank level 12 Tank level in Blue sensor. 11 + tank level supply Red 1. 2-pole connector tank lock-off Green-yellow Brown 2. 3-pole connector tank pump Red 2.5mm 2 Brown 2.5mm 2 3. 2-pole connector driver Red 2.5mm 2 Brown 2.5mm 2 4. 2-pole connector driver Green Grey From tank pump driver From tank pump driver From tank pump driver From tank pump driver From tank pump relay From main ground From AFC pin 71 pwm From AFC pin 64 diagnose
PAGE 15 076/0910174 Floor cover Cut the foam. Stick the two layers on each other