Engineered With Vision. Built With Care. Power-Sonic has more than 38 years of battery industry experience and today our batteries are sold in more than 7 countries world-wide. Since our inception in 197, our focus has been the design, manufacture and marketing of rechargeable batteries, specifically: Our products are widely used in an ever broadening range of electronic and industrial applications. Our batteries continue to be used wherever cost effective and reliable DC power is required, be it as the principal power or standby power source. Sealed lead-acid (SLA), also called valve regulated leadacid (VRLA) batteries Powersport batteries Sealed nickel-cadmium (NiCd) and nickel-metal hydride (NiMH) batteries NiCd and NiMH configured packs (cell assemblies) SLA battery chargers Our aim is the ongoing improvement of our existing products, coupled with the development of new tailored products, to meet the ever increasing needs for stand alone power. Our advanced engineering techniques and state-of-the-art manufacturing processes ensure that we remain on the cutting edge of battery technology. These skills, coupled with our selection of the finest raw materials, allow us to produce batteries combining superior performance and value. Providing our customers with reliable, yet economical, products is the cornerstone of our mission. Features Sealed/Maintenance-Free The valve regulated, spill-proof construction allows troublefree, safe operation in any position. There is no need to add electrolyte, as gases generated during overcharge are recombined in a unique oxygen cycle. Valve Regulated Design Our batteries incorporate a series of one-way low pressure valves. These self sealing valves allow the venting of any excess gasses that may be produced in the battery due to severe overcharging. Valve regulated batteries should never be recharged inside a sealed container. Design Flexibility Batteries may be used in series and/or parallel to obtain choice of voltage and capacity. Due to recent design breakthroughs, the same battery may be used in either cyclic or standby applications. Over models are available to choose from. Compact Power-Sonic batteries use state-of-the-art design, high grade materials, and a carefully controlled plate-making process to provide excellent output per cell. The high energy density results in superior power/volume and power/weight ratios. Rugged Construction The high impact resistant battery case is made of nonconductive ABS plastic to UL94-HB. This material imparts very good resistance to shock, vibration, chemicals and heat. Certain models feature flame retardant (FR) cases/covers to UL94 V-O. Wide Operating Temperature Range Power-Sonic batteries may be discharged over a temperature range of -4 C to + C (-4 F to +14 F) and charged at temperatures ranging from -4 C to +5 C (-4 F to +122 F). Long Service Life Under normal operating conditions, four or five years of dependable service life can be expected in stand-by applications, or between 2 and 1 charge/ discharge cycles depending on the average depth of discharge. Deep Discharge Recovery Special separators, advanced plate composition, and a carefully balanced electrolyte system have greatly improved the ability to recover from excessively deep discharge. Lead Calcium Plates Heavy duty lead calcium plates provide an extra margin of performance and life in both cyclic and float applications and give unequaled recovery from deep discharge. Economical The high watt-hour per dollar value is made possible by the materials used in a sealed lead-acid battery: they are readily available and low in cost. Operation in any Orientation Our SLA batteries can be discharged in any orientation, without reduction in performance or leakage of electrolyte. High Rate Discharge Low internal resistance allows discharge currents of up to ten times the battery s rated capacity. Relatively small batteries may thus be specified in applications requiring high peak currents. Long Shelf Life A low self discharge rate allows storage of fully charged batteries for extended periods of time before charging is required. Lower storage temperatures further enhance shelf life characteristics. 2 We ve Got The Power.
General Purpose Design * FR: UL94 V- flame retardant case & cover Model Voltage V Capacity A.H. Current @ 2-hr. rate ma Length Width Height Ht. Over Terminal Weight in. mm in. mm in. mm in. mm lbs. kgs. PS-2 2. 3 1.97 5 1.34 34 3.94 1 4. 15.89.4 F1 PS-445 4 4.5 225 1.89 48 2.9 53 3.7 94 3.8 98 1.3.59 F2 PS-49 4 9. 45 4.1 12 1.73 44 3.74 95 4.2 12 2.2 1. F2 PS-41 4 1. 5 4.1 12 1.97 5 3.7 94 3.85 98 2.5 1. F1 PS-5.5 25 2.24 57.55 14 1.97 5 1.97 5.2.9 WL PS-1 1.1 55 2. 51 1.5 42 2. 51 2.2 5.44.2 F1 PS-12 1.4 7 3.82 97.94 24 2. 51 2.2 5..3 F1 PS-21 2. 1 1.9 43 1.4 37 2.99 7 2.99 7.75.34 F1 PS-28 2.9 145 2. 1.3 33 3.8 98 4. 1.3.59 F1 PS-3 3.5 175 5.28 4 1.34 34 2.35 2.5 5 1.37.2 F1 PS-32 3.5 175 2. 1.3 33 4.5 118 4.8 122 1.5.83 F1 PS-4 4.5 225 2.7 7 1.8 47 3.94 1 4.25 18 1..73 F1 Standard Terminals PS-5LS & LF 5. 25 2.4 7 2.4 7 3.94 1 4.4 118 1.8.82 F1 or SP PS-5.5 325 3.8 98 2.2 5 3.78 9 4.2 12 2.7 1.22 FP PS-7 7. 35 5.95 151 1.34 34 3.7 94 3.94 1 2.42 1.1 F1 PS-82 9. 45 3.8 98 2.2 5 4.5 118 4.72 12 3.2 1.45 F1 PS-1 12. 5.95 151 2. 51 3.7 94 3.8 98 4.3 1.95 F1 or F2 PS-12FP. 5 4.25 18 2.8 71 5.55 141 5.55 141 4.8 2.18 FP PS-2 2. 1.18 157 3.27 83 4.92 125 4.92 125 7.1 3.22 NB1 PS-3 3. 18.25 159 3.35 85.5 15.93 17 12.1 5.49 F2 or NB1 PS-2 21. 15 12.5 3.5 19 8.5 22 8.9 228 3.93 29. T8 PS-832 8 3.2 1 5.29 4 1.42 3 2.49 3 2.7 9 1.58.72 F1 PS-128 12.8 4 3.78 9.98 25 2.44 2 n/a n/a.77.35 WL PS-1212 12 1.4 7 3.78 9 1.9 43 2.4 52 2.28 58 1.2.54 F1 PS-122 12 2.5 125 7. 178 1.38 35 2.3 2.5 5 2.1.95 F1 PS-1221S 12 2. 1 5.91 15.8 2 3.52 89 n/a n/a 1..73 F1/ PS-1223 12 2.3 115 7.17 182.94 24 2.4 1 2.4 1 1.5.8 PC PS-1227 12 2.9 145 3.11 79 2.2 5 3.9 99 4. 15 2.4 1.9 F1 PS-1228 12 2.8 14 5.24 3 1.3 33 3.82 97 4.9 14 2. 1.18 F1 PS-1229 12 2.9 145 7. 178 1.38 35 2.3 2. 2.3 1.4 F1 PS-123 12 3.4 17 5.24 3 2.4 7 2.3 2. 2.9 1.32 F1 PS-1238 12 3.8 19 7.8 195 1.85 47 2.91 74 2.99 7 3.5 1.59 F1 PS-125 12 5. 25 3.54 9 2.7 7 3.98 11 4.21 17 3.5 1.59 F1 or F2 PS-127 12 7. 35 5.95 151 2.5 5 3.7 94 3.8 98 4.8 2.18 F1 or F2 PS-128 12 8. 4 5.95 151 2.5 5 3.72 95 3.94 1 5.51 2.5 F1 or F2 PS-1282L 12 9. 45 7.72 19 2.2 5 4.5 118 4.5 118.9 3. F1 PS-1282S 12 9. 45 3.8 98 4.4 112 4.5 118 4.5 118.9 3. F1 PS-129 12 9. 45 5.95 151 2.5 5 3.7 94 3.8 98. 2.72 F2 or NB1 PS-121 12 12. 5.95 151 4. 12 3.7 94 3.8 98 8.14 3.9 F1 or F2 PS-121H 12 1.5 525 5.94 151 2.5 5 4.4 112 4.7 118 7.23 3.28 F2 PS-1212 12 12. 5.95 151 3.8 98 3.7 94 3.94 1 7.92 3.59 F2 or NB1 PS-1212L 12 12. 8.45 215 2.75 7 5.75 14 5.75 14 9.5 4.32 FP PS-1214 12 14. 7 5.95 151 3.8 98 3.7 94 3.94 1 9. 4.9 F2 PS-1218 12 18. 9 7. 181 3. 7.59 17.59 17 12. 5.72 F2, NB2, T12 PS-122 12 2. 1 7. 181 3. 7.57 17.5 15.2. NB1 PS-122 12 2..5 17.97 177 4.92 125 4.92 125 17. 7.71 F2, NB2, T12 PS-1228 12 28. 14.5 15 4.92 125.97 177.97 177 2.1 9.14 NB1 PS-1233 12 33. 15 7.72 19 5.14 1.22 158 7. 178 21.4 9.73 NB3 PS-1235 12 35. 175 7.72 19 5.14 1.22 158 7. 178 23.4 1.4 NB3 or T PS-124 12 4. 2 7.7 197.5 15.9 17.9 17 29.1.2 NB4 PS-1255 12 55. 275 9.4 23 5.45 8 8.15 27 8.98 228 3. 1.33 U or T PS-1275 12 75. 375 1.25 2. 18 8.15 27 8.98 228 5. 22.95 U or T PS-121 12 1. 5 12. 35. 18 8.15 27 8.98 228 8. 3.84 U or T PS-1211 12 11. 55. 33.73 171 8.35 212 8. 22 9.5 31.52 T11 PS-1214FR* 12 14. 7.5 343.73 171 1.8 274 11.15 283 99. 44.91 T11 All data subject to change without notice. POWER-SONIC Rechargeable Batteries 3
High-Rate Discharge Design / PSH Series * FR: UL94 V- flame retardant case & cover Model Voltage V Capacity A.H. Current @ 2-hr. rate ma Length Width Height Ht. Over Terminal Weight in. mm in. mm in. mm in. mm lbs. kgs. PSH-55 FR* 5.5 275 2.7 7 1.85 47 3.94 1 4.17 1 2.1.95 F1 PSH-1255 FR* 12. 3 3.54 9 2.7 7 3.98 11 4.21 17 4. 1.81 F2 PSH-128 FR* 12 8.5 425 5.94 151 2.5 5 3.7 94 3.8 98. 2.72 F2 PSH-121 FR* 12 1.5 525 5.94 151 2.5 5 4.37 111 4.1 117 7. 3.18 F2 PSH-1218 FR* 12 21. 15 7.14 181 3.3 77.59 17.59 17.2 5.99 NB2 Standard Terminals High-Rate Discharge, Long Life Design / PHR Series 1-year design life in standby service. * FR: UL94 V- flame retardant case & cover Model Voltage V Watts per Cell @ 15-min. Rated Capacity 2-hr.(A.H.) Length Width Height Ht. Over Terminal Weight in. mm in. mm in. mm in. mm lbs. kgs. PHR-121* 12 93 27..4 14 4.92 125.89 175.5 15 17.4 7.9 T12 PHR-1215* 12 15 3. 7.8 195 5.12.4 14.57 17 22.5 1.2 T PHR-122* 12 225 58. 9.2 229 5.43 8 7.87 2 7.99 23 38.1 17.3 T PHR-123* 12 324 82. 1.2 259.1 18 8.19 28 8.31 211 52.5 23.8 T PHR-1235* 12 37 95. 12. 35.1 18 8.15 27 8.27 21.4 27.4 T PHR-124* 12 43 11. 12.81 32.9 17 8.39 2 8.5 21 9.2 31.4 T8 PHR-125* 12 492 15..19 335.77 172 1.83 275 1.94 278 92. 42. T8 Standard Terminals Terminal Options F1 FASTON.187" x.32" quick disconnect tabs. WL INSULATED WIRE LEADS Molex Housing 524-2 & 523-PBT plug on PS-5 AMP Housing 1-48318- & 811-1 on PS-128 U 1 17.4 19 Positive 22 18 1 15.9 17.5 Negative 22 18 8.5 9 F2 FASTON.25" x.32" quick disconnect tabs NB1 12 4.8 12 5. 2 T Torque: 11.~14.7 Nxm THREADED INSERT - mm STUD 1mm FP FASTON POLARIZED Positive: F2, Negative: F1 Torque: 2.~3. Nxm M mm F1/ SP 4.8 21. SPRING TERMINALS Fully collapsible positive and negative contacts NB2 4.5 14 NB3 1.5 7 1 2 T8 T11 THREADED INSERT - mm STUD 2mm M 2mm mm THREADED INSERT - 8mm STUD TH TOY BATTERY CONNECTORS H-connector PS-12 TH M8 7mm TS TOY BATTERY CONNECTORS S-connector PS-12 TS NB4 15 7.5 18 5.5 T12 Torque: 11.~14.7 Nxm THREADED INSERT - 5mm STUD 12mm M5 PC PRESSURE CONTACTS mm Torque: 2.~3. Nxm All data subject to change without notice. 4 We ve Got The Power.
1 8 5 Discharge Time as a Function of Discharge Current 4 3 2 1 Discharge times reflect cut-off voltages which vary with the discharge current: LOAD FINAL CURRENT VOLTAGE.5C 1.75V/Cell.1C 1.75V/Cell.2C 1.75V/Cell.5C 1.7V/Cell 1.C 1.5V/Cell 2.C 1.35V/Cell "C" = Capacity of battery 21.AH 14.AH 11.AH 75.AH 55.AH 35.AH 2.AH 18.AH 1.AH 4.5AH 5.5AH 7.AH 3.5AH 2.AH 2.5AH 1.1AH 1.4AH.8AH.5AH Discharge Time (hrs) hrs 8 5 4 3 2 1 54 42 3 3 min 24 18 Ambient temp. 2 o C (8 o F) 12 5.AH 4.AH 2.AH 12.AH 5.AH.5AH 8.AH 2.9AH 2.3AH 1.2.3.5.7.1.2.3.5..8 1 2 3 4 5 8 1 2 3 4 5 8 1 2 3 5.1 Discharge Current (Amps) Capacity Variation By Current Load elapsed is on the vertical scale; the product of these values is the capacity. Proper selection of the battery for a specific application can be made from this graph if the required time and current are known. For example, to determine the proper capacity of a battery providing 3 amps for 3 minutes, locate the intersection of these values on the graph. The curve immediately above that point represents the battery which will meet the requirement. When a battery discharges current at a constant rate, its capacity changes according to the amperage load. Capacity increases when the discharge current is less than the 2-hour rate and decreases when the current is higher. The graph above shows capacity curves for major Power-Sonic battery models with different ampere-hour ratings. Amperage is on the horizontal scale and the time POWER-SONIC Rechargeable Batteries 5
Capacity Retention Ratio (%) Performance Characteristics Retention Capacity (%) 12 1 8 4 2 Life Characteristics in Cyclic Use Discharge Depth 1% Discharge Depth 5% 1. Discharge Current.2C (Final Voltage 1.7V/Cell) 2. Charge Current:.1C 3. Ambient Temperature: 2 o C to 25 o C (8 o F to 77 o F) Number of Cycles Discharge Depth 3% Retention Capacity (%) 1 8 4 2 Life Characteristics in Stand-by Use Float Charging Voltage 2.25-2.3 V/Cell Ambient Temperature 2 C (8 F) Years Characteristic Discharge Curves Characteristic Discharge Curves.5.5 Battery Voltage (V). 5.5 5. 4.5 12 11 1 9.C.175C.25C.1C.5C Battery Voltage (V). 5.5 5. 4.5 12 11 1 9.C.175C.25C.1C.5C 4. 8 3C 2C 1C 1 2 3 5 1 2 3 2 3 5 1 2 3 min h Discharge Time @ 2 C (8 F) 4. 8 3C 2C 1C 1 2 3 5 1 2 3 2 3 5 1 2 3 min h Discharge Time @ C (32 F) Effect of Temperature on Capacity Self-Discharge Characteristics Percent(%) of Capacity 12 11 8 4 2.5 C.1 C.25 C.5 C 1 C 1 8 4 4 C (14 F) 3 C (8 F) 2 C (8 F) 5 C (41 F) Charging is not necessary unless 1% of capacity is required. Charging before use is necessary to recover full capacity. Charge may fail to restore full capacity. Do not let battery reach this state 2 4 8 1 12 14 1 18 2-4 -3-2 -1 1 2 3 4 5 Temperature ( C) Storage Period (Months) Charging Cycle Applications: Limit initial current to.3c (C is the nominal amp hour capacity of the battery) or 3% of rated capacity. Charge until battery voltage (under charge) reaches 2.45 volts per cell at 8 F (2 C). Hold at 2.45 volts per cell until current drops to approximately.1c ampere. Battery is fully charged under these conditions, and charger should either be disconnected or switched to float voltage. Float or Stand-by Service: Hold battery across constant voltage source of 2.25 to 2.3 volts per cell continuously. When held at this voltage, the battery will seek its own current level and maintain itself in a fully charged condition. Application Notes Continuous over- or undercharging is the single worst enemy of a lead-acid battery. Caution should be exercised to insure that the charger is disconnected after cycle charging, or that the float voltage is set correctly. Because there is a chance of off-gassing hydrogen and oxygen if the battery is overcharged, it is important to provide adequate air circulation. Never charge or discharge a battery in a hermetically sealed enclosure. Batteries should not be stored in a discharged state (or in a hot place). If a battery is discharged for some time it may not readily take a charge. To overcome this, leave the charger connected and the battery should eventually begin to accept a charge. Due to the self-discharge characteristics of this type of battery, it is imperative that they be charged within months of storage, otherwise permanent loss of capacity might occur as a result of sulfation. To prolong shelf life without charging, store batteries at 5 F (1 C) or less. We ve Got The Power.
Battery Construction Terminals Relief valve Depending on the model, batteries come either with AMP Faston type terminals made of tin plated brass, post type terminals of the same composition with threaded nut and bolt hardware, or heavy duty flag terminals made of lead alloy. A special epoxy is used as sealing material surrounding the terminals. In case of excessive gas pressure build-up inside the battery, the relief valve will open and relieve the pressure. The one-way valve not only ensures that no air gets into the battery where the oxygen would react with the plates causing internal discharge, but also represents an important safety device in the event of excessive overcharge. Vent release pressure is between 2- psi; the seal ring material is neoprene rubber. Plates (electrodes) Power-Sonic utilizes the latest technology and equipment to cast grids from a lead-calcium alloy free of antimony. The small amount of calcium and tin in the grid alloy imparts strength to the plate and guarantees durability even in extensive cycle service. Lead dioxide paste is added to the grid to form the electrically active material. In the charged state, the negative plate paste is pure lead and that of the positive lead dioxide. Both of these are in a porous or spongy form to optimize surface area and thereby maximize capacity. The heavy duty lead calcium alloy grids provide an extra margin of performance and life in both cyclic and float applications and give unparalleled recovery from deep discharge Separators Power-Sonic separators are made of non-woven glass fiber cloth with high heat and oxidation resistance. The material further offers superior electrolyte absorption and retaining ability, as well as excellent ion conductivity. Container & case sealing Case and lid material is ABS, high impact, resin with high resistance to chemicals and flammability. Case and cover are made of non-conductive ABS plastic to UL94-HB or UL94 V-O. Depending on the model the case sealing is ultrasonic, epoxy or heat seal. Electrolyte Immobilized dilute sulfuric acid: H2S4. Typical Applications Power Sources Back-up power Computers UPS Communications GPS equipment Marine communications Telecommunication systems Lighting Emergency lighting Exit lights Hand held lights Security Systems Burglar / Fire alarms Monitoring alarms Metal detectors Automotive Agricultural Recreation Military Portable Equipment Miscellaneous Electronic memory accessories Braking / Fuel systems Fish finders Ride-on toys Electrical bicycles/scooters Audio-visual devices Test and measuring equipment Consumer electronics Monitoring Equipment Fiber-optic test equipment Scientific instruments Weather instrumentation Livestock/game feeders Containment fencing Aerospace Aircraft instrumentation Fire control systems Invisible fences DC power lifts Floor scrubbers Laser products Robotics Advertising signs Battery Chargers Power-sonic offers a wide range of chargers suitable for batteries up to 1AH. Please refer to the Charger Selection Guide in our specification sheets for C-Series Switch Mode Chargers and Transformer Type A and F Series. Please contact our technical department for advice if you have difficulty in locating suitable models. POWER-SONIC Rechargeable Batteries 7
Quality Is Always #1 We employ IQC, PQC and ISO 91 Quality Management Systems to test materials, monitor manufacturing processes and evaluate finished products prior to shipment. All our batteries are 1% tested with advanced computer equipment prior to being released for sale. Power-Sonic management and staff are committed to providing the best possible service to satisfy our customer s needs, and fulfill our undertaking to deliver top grade products on time and at a competitive price. Our batteries are manufactured to international standards including JIS, DIN and IEC and have UL and CE certification. Corporate Headquarters and Domestic Sales Power-Sonic Corporation 755 Panasonic Way San Diego, CA 92154 USA Phone: (19) 1-22 Fax: (19) 1-35 Email Sales: national-sales@power-sonic.com Email Customer Service: customer-service@power-sonic.com International Sales Power-Sonic Corporation P.O. Box 5242 Redwood City, CA 943 USA Phone: (5) 34-51 Fax: (5) 3-32 Email Sales: international-sales@power-sonic.com European Sales Power-Sonic Europe, Ltd. 3 Buckingham Square, Hurricane Way Wickford, Essex SS11 8YQ England Phone: (128) 58 Fax: (128) 592 Email Sales: sales@power-sonic.co.uk Website: www.power-sonic.co.uk power-sonic.com www.power-sonic.com Copyright 211. Power-Sonic Corporation. All rights reserved. REV114