SUPERMACH UTV800 Engine Catalog FIG.01 01. CRANKSHAFT & PISTON SET 1 301800001 Crankshaft Assy 2 2 301800002 Crankshaft 1 3 301800003 Key, Woodruff 1 4 901000001 Bolt M8 40 4 5 301800004 Shaft cover 2 6 301800005 Shaft tile RB9165KS 4 7 321800002 Piston Ring Set 2 8 301800006 Shaft 2 9 321800004 Piston Circlip 4 10 321800003 Piston Pin 2 11 321800001 Piston 2 FIG.02 02.RIGHT CRANKCASE 1 302800001 Right Crankcase Assy 1 Page 1
2 305800001 Gasket 1 3 301800007 Crankshaft Bearing RB9173KL/RB 2 51 4 343800001 Pin φ10 15.8 2 50 5 339800001 Exhaust Pipe 1 6 305800002 Gasket 1 7 343800002 Pin φ8 11.8 2 8 302800016 Right Crankcase Cover 1 9 334800001 Crankcase Block 1 10 339800035 air tap,crankcase 1 11 901000002 Bolt M6 30 15 12 301800008 Crankshaft Bearing MB9340KS-ST 2 13 330800001 Oil seal φ34 φ52 7 1 14 901000003 Bolt M6 15 3 15 307800006 Plate Valve piece 1 16 307800005 Valve piece 1 17 314800001 Oil Pump Assy 1 52 18 305800003 Gasket, Oil Pump 1 19 314800002 Fuel pump 1 20 314800003 Outer Rotor 1 21 314800004 Inner Rotor 1 22 343800003 Pin φ4 16 1 23 308800001 Shaft,Oil pump 1 24 302800003 Cover,Oil pump 1 Page 2
25 343800004 Pin 1 26 314800005 Gear,Oil pump 1 27 901000004 Bolt M6 30 3 28 302800004 cap nut 1 29 338800001 O-ring Gasket φ36 3.5 1 30 318800001 Spring 1 31 336800001 Oil Filter Net 1 32 307800001 Plate,Chain 1 33 341800001 Circlip φ10 1 34 314800006 Gear,Water pump Ⅱ 1 35 343800005 Pin φ4 21 1 36 308800002 Shaft φ10 171, water pump 1 37 343800005 Pin φ4 21 1 38 341800002 Washer φ10.3 φ17 φ1 1 39 314800007 Gear,Water pump Ⅰ 1 40 314800008 Gear,Oil Pump 1 41 308800003 Shaft φ10 50 1 42 329800001 Bearing 6200RS 1 43 311800001 Separator(fuel&air) Assy 1 44 338800002 V Gasket(PK-VS-002) 1 45 308800003 Double Gear Shaft φ10 50 1 46 901000005 Bolt M6 35 2 47 901000006 Bolt M6 75 9 Page 3
48 901000007 Bolt M8 55 1 49 901000008 Bolt M8 65 3 50 901000157 Bolt M8 70 1 51 901000158 Bolt M8 85 1 52 341800049 Cottor Stop Collar φ9 1 FIG.03 03.LEFT CRANKCASE & WATER PUMP 1 302800002 Left Crankcase Assy 1 23 24 25 26 19 2 309800001 Sensor, oil pressure 1 3 311800002 Element Assy Oil Cleaner 1 4 338800003 O-ring φ61.5 2.4 1 5 302800005 Cover,Element Assy Oil Cleaner 1 6 901000009 Bolt M6 20 3 7 301800009 Crankshaft Bearing RB9173KL/RB 1 8 329800002 Bearing 1010 1 9 305800004 Gasket, Left Crankcase Cover 1 10 343800002 Pin φ8 11.8 2 11 318800002 Spring, Relief Valve 1 12 329800003 Steel Ball, Relief Valve SR11.2 1 13 307800001 Plate,Chain 1 14 314800009 Plate-shaped Gear 1 15 314800010 Middle Gear 1 Page 4
26 16 314800011 Pair Gearwheel 1 17 308800003 Shaft φ10 50 2 18 326800001 Starting motor 1 19 332800022 Valve Bushing 1 20 901000005 Bolt M6 65 1 21 901000010 Bolt M6 40 3 22 341800003 Washer φ6.5 φ12 1.5 1 23 901000159 Stud Bolt M10 59 1 24 901000160 Stud BoltM10 75 1 25 343800027 Pin φ12 16 1 26 901000161 Nut M10 2 FIG.04 04. CYLINDER 1 343800006 Pin φ14 15.88 16 2 305800005 Gasket, Cylinder head 2 3 323800001 Cylinder Body Assy 2 1 4 305800006 Gasket,Cylinder Body 2 5 323800002 Cylinder Body Assy 1 1 Page 5
FIG.05 05. ROCKER & VALVE 1 322800001 Exhaust Valve 4 2 322800002 Intake Valve 4 3 322800009 Seat Ring, Valve Spring 8 4 330800002 Seal Valve Stem 8 5 318800003 Spring, Valve 8 6 322800003 Seat Valve 8 7 322800004 Cotter Valve 16 8 341800004 Washer φ12.5 φ17 0.5 8 9 322800005 adjusting screw,valve 8 10 322800007 Inlet Pipe Rocker Assy 2 11 308800004 Shaft,Rocker 4 12 322800008 Outlet Pipe Rocker Assy 2 13 322800006 Adjust Nut 8 06. CAMSHAFT & TIMING PARTS Page 6
FIG.06 1 308800005 Camshaft Ⅰ 1 2 307800002 Station Plate,Camshaft 2 3 314800013 Timing Driven Sprocket 2 4 901000011 Bolt M10 20 1.25 2 5 312800001 Timing Chain 2 6 307800003 Guide Plate 2 7 307800004 Tensioner Plate 2 8 901000012 Bolt M6 10 2 9 313800001 Tensioner Assy 2 10 305800007 Gasket,Tensioner Assy 2 11 901000013 Bolt M6 25 4 12 308800006 Camshaft Ⅱ 1 13 341800050 Washer φ10.5 22 2.5 2 13 Page 7
FIG.07 07.CYLINDER HEAD 1 901000014 Bolt A M10 1.25-175 4 2 901000015 Bolt B M10 1.25-145 4 3 341800005 Washer φ10 φ20 2 8 4 320800001 Spark plug NGK DCPR7E 2 5 901000013 Bolt M6 25 2 6 901000016 Bolt M6 12 2 7 341800003 Washer φ6 φ10 1 2 8 302800006 Thermostat Cover 1 9 338800004 Ring Save Temprature Cover 1 10 341800006 Washer φ20.5 φ30 1 1 11 901000016 Bolt M6 12 2 12 341800003 Washer φ6 φ12 1.5 2 13 901000017 Stud Bolt M8 42 4 14 319800001 Cylinder Head Assy 2 15 338800005 Gasket, Cylinder Cover 2 16 319800002 Cylinder Head cover 2 17 305800008 Gylinder Cover Pad 2 18 901000018 Bolt M6 12 4 19 901000019 Bolt M6 80 4 08. STATOR & LEFT ENGINE COVER Page 8
FIG.08 1 302800007 Left Crankcase Cover 1 2 338800006 O-ring φ24 2.5 1 3 302800008 inspection cover 1 4 901000002 Bolt M6 35 8 5 901000010 Bolt M6 35 2 6 338800007 O-ring φ18 φ1.8 1 7 309800002 Sensor,Crankcase location 1 8 901000020 Bolt M6 14 1 9 336800002 Oil Ruler 1 10 338800008 O-ring φ19 2.5 1 11 327800001 Stator Assy 1 12 307800008 Clip,Generator 1 13 901000021 Bolt M4 8 2 14 901000022 Bolt M6 35 3 15 328800001 Sprag Clutch 1 16 327800002 Rotor Assy 1 17 341800007 Washer φ17.2 φ30 3 1 18 341800008 spring washer φ8 6 19 901000023 Bolt M8 16 6 20 901000024 Bolt M16 35 1 09.Y TRANSMISSION AXLE Page 9
FIG.09 1 308800007 Output Shaft Y-2 1 2 329800004 Bearing 6906 1 3 305800009 Gasket.,Shaft seat 2 4 331800001 Bearing Seat, middle drive 1 5 338800009 O-ring φ51 2.4 1 6 329800005 Bearing 6005/P6 1 7 331800001 Bearing Seat, middle drive 1 8 330800003 Fuel seal φ25 φ47 7 1 9 901000025 Bolt M6 22 6 10 330800004 Fuel seal φ30 φ47 7 1 11 332800001 4 drive combine cover 1 12 318800004 Spring 1 13 329800006 Bearing 6206 1 14 308800008 Output Shaft Y-1 1 15 341800009 Washer φ31.2 φ47 S 随机 16 332800002 Collar φ30 φ42 22.5 1 17 329800007 Bearing 6305/CM 1 18 338800010 O-ring φ90 3 1 19 901000013 Bolt M8 25 4 20 901000026 Bolt M10 25 1.25 1 21 341800010 Washer φ10 φ32 5 1 22 315800001 Universal joint assy 1 Page 10
23 314800014 Drum-shaped Gear 1 24 330800005 Fuel seal φ32 φ47 7 1 25 332800003 Collar φ25 φ32 14.5 1 26 338800011 O-ring φ25 2.4 1 27 331800002 Bearing Seat,Rear drive 1 28 341800051 washer 10.5 31.5 5 1 29 901000162 Bolt M10 25 1 FIG.10 10. TRANSMISSION GEAR ASSEMBLY 1 302800009 Cover,Gear case 1 2 329800007 Bearing 6305/C3 1 3 307800007 Bearing Press Plate 25 29 12.6 1 4 901000016 Bolt M6 12 3 5 315800002 Main Shaft 1 6 343800007 Pin φ2 18 1 7 329800008 Needle Bearing 25 29 12.6 1 8 314800015 Drive Gear (H Gear) 1 9 341800011 Circlip φ27 φ32 2 1 10 314800016 Drive Gear (L Gear) 1 11 341800011 Circlip φ27 φ32 2 1 12 329800009 Bearing 6204 RS 1 13 329800010 Bearing 6403 1 Page 11
14 341800012 Washer φ17.3 φ34 1.5 1 15 314800017 Driven Gear (R Gear) 1 16 329800008 Needle Bearing 25 29 12.6 1 17 341800013 Washer φ25.4 φ33 1 1 18 314800018 Driven Gear ( H Gear ) 1 19 341800011 Circlip φ27 φ32 2 1 20 314800019 Driven Gear (L Gear) 1 21 329800011 Needle Bearing 25 29 9.6 1 22 315800003 Counter Shaft 1 23 329800012 Needle Bearing AXK15 28 2 1 24 341800012 Washer φ15.3 φ32 1.5 1 25 332800004 Bushing φ15 φ19 16 1 25 329800013 Needle Bearing NBI19 27 16 1 26 314800020 Idle Gear (R gear) 1 27 329800011 Needle Bearing 25 29 9.6 1 28 308800009 Idle Gear Shaft(R gear) 1 29 308800010 Shaft, φ12 55 1 30 302800010 Seat Bracket,Clutch Cover 1 31 901000022 Bolt M6 35 2 32 901000010 Bolt M6 45 2 33 332800005 Bushing φ25 φ32 18.3 1 34 338800011 O-ring Gasket 25 2.4 1 35 330800004 Oil Seal 32 47 7 1 Page 12
36 901000027 Bolt M8 45 3 37 341800014 spring washer φ8 4 38 901000027 Bolt M8 40 1 FIG.11 11. TRANSMISSION CASE 1 302800011 Gear Box 1 2 305800010 Gasket, Gear-box 1 3 343800008 Pin φ10 14 4 4 338800008 O-ring Gasket φ19 φ2.5 1 5 336800002 Oil Ruler 1 6 339800002 Exhaust Cock 1 7 901000022 Bolt M6 25 3 8 901000028 Bolt M6 20 1 9 302800012 Cover,Gear Case 1 10 338800012 O-ring Gasket φ20 2 1 11 901000029 Bolt M6 55 2 12 901000007 Bolt M8 55 2 13 901000030 Bolt M20 12 1.25 1 14 901000002 Bolt M6 30 2 15 901000031 Bolt M8 30 2 16 901000032 Bolt M12 15 1.25 1 17 341800015 Washer φ12 φ20 2 1 Page 13
34 35 18 901000033 Bolt M6 85 2 19 339800003 Oil pipe 2 20 340800001 Clip 11/20 2 21 901000002 Bolt M6 30 2 22 314800021 Oil Pump 1 23 338800013 O-ring Gasket φ44 φ2 1 24 338800014 O-ring Gasket φ6 φ2 2 25 314800022 Outer Rotor 1 26 314800023 Inner Roter 1 27 314800024 Shaft,Oil Pump 1 28 343800007 Pin φ2 18 1 29 339800004 Connecting Pipe 1 1 30 339800005 Connecting Pipe 2 1 31 338800014 O-ring Gasket φ6 φ2 2 32 341800016 Washer φ14 φ20 2 1 33 901000034 Bolt(magnetism) M14 16 1.5 1 34 901000163 Stud Bolt M10 45 1 35 901000161 Nut M10 1 FIG.12 12. SHAFT CAM FORK 1 314800025 Driven Gear,Gear Shift 1 2 314800026 Drive Gear,Gear Shift 1 Page 14
3 901000035 Hexagon Flang Bolt M6 35 1 4 305800011 Side Cover Gasket, Gear Shift 1 5 302800013 Side Cover, Gear Shift 1 6 330800006 Oil Seal φ25 φ15 5 1 7 309800003 Gearshift Indicator 1 8 338800015 O-ring Gasket φ29.6 2.4 1 9 901000036 Bolt M6 16, Gearshift Indicator 2 10 315800004 Gearshift Drum Assy 1 11 341800017 Washer φ10 φ16 1 1 12 309800004 Gearshift Switch 1 13 341800018 Washer φ14 φ22 1 1 14 9010000129 Bolt M14 21 1 15 318800005 Spring 1 16 329800014 Steel Ball SR9.5 1 17 315800005 Fork, R Gear 1 18 315800006 Fork, HL Gear 1 19 308800011 Fork Shaft φ12 112.5 1 20 318800006 Spring, H Gear 1 21 318800007 Spring, L Gear 1 22 331800003 Spring Seat 1 23 341800019 Circlip φ12 2 13. CLUTCH Page 15
FIG.13 1 302800014 Cover,Clutch 1 2 901000037 Bolt M6 28 9 3 338800016 Washer,Clutch 1 4 325800001 Belt,clutch 1 5 901000038 Bolt M12 140 1.75 1 5 901000039 Bolt M10 110 1.5 1 6 341800020 Washer φ12.5 φ37 4.5 1 7 341800021 Washer φ12.5 φ39 0.5 1 8 341800022 Washer φ10.3 φ40 3 1 9 324800001 Cvt Original Clutch 1 10 324800002 Cvt Hypo Clutch 1 11 302800015 Cover Crankcase 1 12 901000040 Bolt M6 22 9 13 338800021 O-ring φ56.75 3.53 53 1 15 14 338800022 O-ring φ50 4 1 15 341800052 Spring Washer φ6 9 FIG.14 14.SECTION VALVE 1 306800001 Ducting, Dampers 1 Page 16
2 340800002 Clip 50-70 1 3 339800006 Bent Pipe,Inlet Pipe 1 4 340800002 Clip 50-70 1 5 338800017 Washer,Inlet Pipe 2 6 332800006 Bushing φ8.5 φ11.2 34 4 7 339800007 Intake Pipe Assy 1 8 901000041 Bolt M8 45 4 9 309800005 Inlet Temperature / PressureSensor 1 10 901000016 Bolt M4 8 3 11 307800009 Pressure Plate TMAP 1 12 339800008 Oil Pipe 2 13 340800003 Oil Pipe Clip φ14.8 4 14 339800009 Trifurcate Tube 1 15 358800001 Fuel Injection 2 16 332800007 Bushing φ7 φ15 6.5 4 17 331800004 Seat, Fuel Injection 2 18 901000040 Bolt M6 20 4 15. WATER PIPES FIG.15 Page 17
1 335800001 Rubber cover of exhaust pipe 1 2 340800004 Clip 80-110 1 3 901000002 Bolt M6 30 2 4 339800010 Clutch exhaust pipe 1 5 901000016 Bolt M6 12 2 6 901000042 Bolt M6 50 2 7 340800005 Water Pipe Clip φ18~φ32 2 8 341800003 Washer φ6 φ12 1.5 2 9 901000013 Bolt M6 25 2 10 302800006 Thermostat Cover 1 11 341800006 Washer φ20.5 φ30 1 1 12 338800004 Gasket 26.4 31.3 2.2 1 13 339800011 Water Pipe 1 14 307800010 CVT support board 1 15 309800006 Thermostat 1 16 333800005 Water Outlet Connector, Cylinder 1 17 338800018 O-ring Gasket φ27 2.5 1 18 901000043 Bolt M10 16 1.25 2 19 341800023 Washer φ12.3 φ18 1.5 2 20 309800012 water temperature sensor DELPHI1 1 21 309800008 water temperature sensor 1 22 340800006 Clip 1 Page 18
FIG.16 16. WATER PUMP 1 314800006 Secondary Gear,Water Pump 1 2 314800027 Transmission Shaft,Water Pump 1 3 343800005 Pin φ4 21 1 4 341800001 Circlip φ10 1 15 5 329800015 Bearing 1 6 330800007 Oil Seal 15 10 5 1 7 341800024 Circlip φ13 φ10 1 1 8 338800019 Gasket,Water Pump Cover 1 9 338800020 O-ring Gasket φ34 2.5 1 10 314800028 Water Pump 1 11 338800019 Gasket,Water Pump Cover 1 12 330800008 Water Seal 1 13 314800029 Vane Wheel 1 14 314800030 Cover, Water Pump 1 15 314800031 Water Pump assy 1 Page 19