Illustrated Parts List

Similar documents
Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 6 CONTROLLER ECU & HARNESS...

Illustrated Parts List

Illustrated Parts List

More time on the road. Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS...

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 CONTROLLER ECU & HARNESS...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COMBINATION CYLINDER...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COMBINATION CYLINDER...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COMBINATION CYLINDER...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COMBINATION CYLINDER...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AIR MODULE & RANGE CYL... 4 AUXILIARY DRIVE GEAR... 6 CASE (AUX)... 7 CASE (FRONT)...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AIR MODULE & RANGE CYL... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)...

Contents How To Use The Illustrated Parts List... 3 AIR MODULE & RANGE CYL... 4 AUXILIARY DRIVE GEAR... 6 CASE (AUX)... 7 CASE (FRONT)...

Illustrated Parts List

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 6 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 CASE ASSY... 4 COUNTERSHAFT & BRGS(AUX)... 6 COUNTERSHAFT ASSY... 7 ELECTRONIC CONTROL UNIT...

Illustrated Parts List

More time on the road. Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUX. COUNTERSHAFT PUMP... 4 OIL COOLER/CONNECTIONS... 4 AUX. COUNTERSHAFT PUMP...

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Contents How To Use The Illustrated Parts List... 3 AIR SYSTEM REDUCTION... 4 AUX. COUNTERSHAFT PUMP... 5 OIL COOLER/CONNECTIONS... 5 AUX.

Illustrated Parts List

More time on the road. Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COMBINATION CYLINDER...

Contents How To Use The Illustrated Parts List... 3 CASE... 4 COUNTERSHAFT ASSY... 7 INPUT SHAFT... 8 KITS & ASSEMBLIES... 9 LEVER ASSY...

Contents How To Use The Illustrated Parts List... 3 AIR SYSTEM REDUCTION... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)...

More time on the road. Illustrated Parts List

More time on the road. Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AIR SHIFT ASSY... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT ASSY... 9 INPUT SHAFT & DRIVE

Illustrated Parts List

Illustrated Parts List

Contents How To Use The Illustrated Parts List... 3 AIR SYSTEM REDUCTION... 4 AUX. COUNTERSHAFT PUMP... 5 OIL COOLER/CONNECTIONS... 5 AUX.

Contents How To Use The Illustrated Parts List... 3 AUXILIARY DRIVE GEAR... 4 CASE (AUX)... 5 CASE (FRONT)... 7 COUNTERSHAFT & BRGS(AUX)...

Transcription:

More time on the road Illustrated s List RTO-090B-DM November 0

Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT)... 8 CONTROLLER ECU & HARNESS... COUNTERSHAFT & BRGS (AUX)... COUNTERSHAFT ASSY... 3 FILTER REGULATOR... 5 GEAR DISPLAY MODULE... 6 INERTIA BRAKE... 9 INPUT SHAFT & DRIVE GEAR... 0 KITS & ASSEMBLIES... MAINSHAFT & SYNCHRO(AUX)... 3 MAINSHAFT ASSY... 5 MISCELLANEOUS... 7 RANGE CYLINDER... 8 REVERSE IDLER... 30 SHIFT BAR HOUSING... 3 SHIFT CONTROLS... 35 X-Y SHIFTER MODULE... 37

How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3

Group: AFTERMARKET TRANSMISSIONS Automated Transmission AFTMKT 09A- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Description Replaced Qty. Notes Kits/Assys Where TN-F86- R RTO-090B-DM REMAN TRANS NO INTERNAL PUMP 4

Group: AUXILIARY DRIVE GEAR 5 7 4 3 6 0480-/9 Aux DG AUXILIARY DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 6763 SNAP RING K-359,K-35 30 SNAP RING RETAINER K-359,K-35 3 668 SNAP RING 4 5566507- BOX BEARING 5566504,5566507 K-359,K-35 5 638 BEARING RETAINER 6 X-8-645 CAPSCREW X 8 6 6 3/8"-6X" 7 359 AUXILIARY DRIVE GEAR 3 5

Group: CASE (AUX) 4 5 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) 3 3 4 5 6 4 8 4 7 6 9 5 0 3 406B-03-03 CASE (AUX) Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC 6

Description Replaced Qty. Notes Kits/Assys Where 55685 -O- RING K-98,S-50,S- 93,S-956 3 K-98 OIL SEAL KIT 4303 43033 "FOR MAGNETIC COVER" K-359,K-35 4 X-8-080M CAPSCREW 3 M8 X.5 X MM 5 S-93 REAR BEARING COVER ASSY 69637,430465,4305833 6 00955 GASKET - RED EDGE MOLDED 6 43047 GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS.043 -.05 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.03 -.08 - NOT INTERCHANGABLE WITH ANY OTHER GASKET K-98,K-358,S- 93 K-98,K-358 7 X-8L-6 CAPSCREW 4 3/8"-6X3-/4" 7 X-8L-64 CAPSCREW 3/8"-6X" 8 X-8L-60 CAPSCREW 6 3/8"-6X-/" 8 X-8L-64 CAPSCREW 3/8"-6X" 8 X-8L-66 CAPSCREW X 8 66 3/8"-6X-3/4" 9 43030 COVER 346 S-956 0 4305978 GASKET 43046 K-358,S-956 K-805 SHIM KIT 45 K - 06 K-359,K-35,S- 956 4335 GASKET K-358,S-956 3 4305046 REAR HOUSING 4 5505543 YOKE-70 HALF ROUND 5 085 LIFTING EYE 705 S-956 6 X-8L-600 CAPSCREW 8 3/8"-6X" 3 K-33 SPEED SENSOR KIT A - 6398,A - 674 SINGLE PICK-UP ( PIN) 4 K-353 SPEEDO PLUG KIT 430707 5 4304653 SHIELD S-93 7

Group: CASE (FRONT) 7 8 9 30 3 36 37 38 4 3 4 40 8 39 0 7 4 5 5 7 8 9 6 0305F-0-04 5 4 3 0 9 CASE (FRONT) Description Replaced Qty. Notes Kits/Assys Where S-996 CASE ASSY 430355,4305766,S - 989 430403 PLUG 4303747 -/6" MAGNETIC, O-RING INCLUDED USE WITH 4305766 CASE S-996 X--07 PIPE PLUG X 0,X 06 3/4" MAGNETIC - USE WITH 430355 CASE 4 430530 GASKET 43080 K-358,K-3637,K- 3644 5 430809 PTO COVER 6596,430057 6 X-8-75 CAPSCREW X 8 74 8 7/6"-4X7/8" 7 4306584 CLUTCH HOUSING GASKET 430485,4305668 K-358 8 4305059 CLUTCH HOUSING 9 X-8-00M CAPSCREW 4 M X.75 X 0MM 8

Description Replaced Qty. Notes Kits/Assys Where 0 K-3643 CLUTCH HOUSING COVER KIT 69954 4306583 STUD 5966 6 X-0-005 WASHER X 3 000,X0 000,X0 004 6.3 X 6.60 3 X--0 HEX NUT X--005 6.65-8 4 0550 FRONT BRG COVER " PULL 5 X-8L-604 CAPSCREW 6 3/8"-6X-/4" 7 43 GASKET K-358 8 430369 HAND HOLE COVER 9 X-8-43 CAPSCREW /4"-0X/" 0 X-8C-830 HEX HEAD SCREW/WASHER ASSY X-8C-86 4.500-3 X.490, FOR ALUMINUM HOUSING 430403 PLUG 4303747 -/6" MAGNETIC, O-RING INCLUDED S-996 X-8-686 CAPSCREW 6 3/8"-6X3/4" 3 4575 PTO COVER 43054 4 4305309 GASKET 684 K-358,K-3637,K- 3644,K-3683 5 4305740 HEX HEAD PLUG FOR USE WITH 4305766 CASE S-996 7 4373 MAGNET 3 S-996 8 88 PIN 9 X--0 HEX NUT.65-8 30 X-0-005 WASHER X 3 000,X0 000,X0 004.3 X 6.60 3 4554 STUD 63,6579 5/8" X -3/6" 36 304 PLUG 7 37 X-8-005 CAPSCREW 5/8"-X-/4" 38 084 SPACER 39 X--80 PIPE PLUG X 800 /" 40 X--07 PIPE PLUG X 0,X 06 3/4" MAGNETIC 4 69447 PIN S-996 9

Group: CONTROLLER ECU & HARNESS 0 9 Range Solenoid A Shift Bar Housing Speed Sensor B Shift Bar Housing Speed Sensor Splitter Solenoid (8 Speeds Only) Blank Rear Bearing Cover 3 5 3 4 3 4 8 7 3 6 039B-03-03 0

CONTROLLER ECU & HARNESS Description Replaced Qty. Notes Kits/Assys Where 4307036 BRACKET 43030 3 5559348 TY-RAP 8 K-368,K-48 3 430367 MOUNTING PAD 4 4 430378 DOWEL PIN S-905 5 K-3639RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3639, K-3639R 6 430369 SLEEVE 7 4304 WASHER 8 X-8-55 SCREW 5/6"-8X-/" 9 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K - 907 0 K-908 -O- RING KIT FOR SOLENOID VALVE X-8-64 HEX FLANGE HEAD SCREW 3 K-48 TRANSMISSION HARNESS KIT X 8 59 4 #0-4 X /4 69664,K-357

Group: COUNTERSHAFT & BRGS (AUX) 3 0440-/9 Aux CS Helical COUNTERSHAFT & BRGS (AUX) Description Replaced Qty. Notes Kits/Assys Where 430074- BOX BEARING 343,430074 4 K-359,K-35 A-6338 WELDED COUNTERSHAFT ASSY A - 566 C/S 430093 - D/G 360 3 34 SPACER

Group: COUNTERSHAFT ASSY 3 5 5 4 9 8 7 0 6 5 4 3 034-/9 CS/RT COUNTERSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where 437 SNAP RING K-359,K-35 4366 BEARING K-359,K-35 3 43036 CNTRSHFT-W/REV & ST 430369 4 X-6-E KEY 5 65 ROLL PIN 4 6 4304840 KEY 9673 7 4306076 ND GEAR-CNTRSHFT 947,047 8 048 3RD GEAR-CNTRSHFT 965 9 430566 OD GEAR-CNTRSHFT 963,9633,048,43033,0459 0 5953 PTO GEAR - LOWER 0 0840 PTO GEAR - UPPER 595 4305657 DRIVE GEAR-CNTRSHFT 940,943,039,430087,00 998 SNAP RING 3

Description Replaced Qty. Notes Kits/Assys Where 3 4304599 BEARING 430677 4304598 K-359,K-35 4 4304605 RETAINER 9548 ROLL PIN NO LONGER REQUIRED 5 X-7-005 CAPSCREW 5/8"-8X-3/4" 4

Group: FILTER REGULATOR NSS -O- Ring/Element Kit 3 5 5 03--93 AFR/AS 5 4 NSS - Not Sold Separately FILTER REGULATOR Description Replaced Qty. Notes Kits/Assys Where K-70 FILTER REG KIT A - 5454 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR 3 X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 4 54 -O- RING K-70,K-3365,K- 3484 5 X--08 PIPE PLUG 3 /8" NPT 5

Group: GEAR DISPLAY MODULE 3037-03-0 GEAR DISPLAY MODULE Description Replaced Qty. Notes Kits/Assys Where K-399 DRIVER DISPLAY MODULE 430640 6

Group: INERTIA BRAKE 7

NOTE: IF YOU ARE REPLACING THE INERTIA BRAKE AND THE ADAPTER PLATE LOOKS LIKE THIS YOU WILL ALSO NEED TO ORDER ITEM #0 8-Bolt PTO Adapter Plate Old Design 8-Bolt PTO Adapter Plate New Design 0 9 8 7 NOTE: IF YOU ARE REPLACING THE INERTIA BRAKE PLEASE SEE IMPORTANT ADAPTER PLATE DESIGN INFORMATION ABOVE 3 4 6 5 047-03-03 8

INERTIA BRAKE Description Replaced Qty. Notes Kits/Assys Where K-3637 INERTIA BRAKE KIT A - 745 PLEASE SEE IMPORTANT SERVICE INFORMATION INDICATED ON ILLUSTRATION. X-8C-63 FASTENER & WASHER ASSY X-8-66 6 3 69603 CONN 3/8 PIPE TO3/4 6 4 558808 OIL HOSE ASSEMBLY FOR USE WITH 430355 CASE 4 55880 OIL HOSE ASSEMBLY FOR USE WITH 4305766 CASE 5 6965 ELBOW, 90 DEG MALE 6 430574 FILTER FITTING FOR USE WITH 4305766 CASE 6 6957 FILTER FITTING FOR USE WITH 430355 CASE 7 4305309 GASKET 684 K-358,K-3637,K- 3644,K-3683 8 K-3758 INERTIA BRAKE JUMPER HARNESS KIT 69703 9 X-8C-7 CAPSCREW 8 7/6-4X-/4 0 K-3644 INERTIA BRK ADPT PLT KIT 4305450,430573 430530 GASKET 43080 K-358,K-3637,K- 3644 K-3638 I-BRAKE CONNECTOR KIT 69499 9

Group: INPUT SHAFT & DRIVE GEAR 9 6 8 3 4 5 * * 0370-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 3559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-359 3 8504 BEARING K-359,K-35 4 6463 SPACER 5 4750 SNAP RING K-359,K-35 6 4305659 MAIN DRIVE GEAR 030,430086,08 8 S-659 INPUT SHAFT 0535 3566,43066 USE W/FBC 0550 K-359 9 6566 BUSHING K-35,S-659 0

KITS & ASSEMBLIES Description Replaced Qty. Notes Kits/Assys Where K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-70 FILTER REG KIT A - 5454 K-805 SHIM KIT 45 K - 06 K-359,K-35,S- 956 K-908 -O- RING KIT FOR SOLENOID VALVE K-98 OIL SEAL KIT 4303 43033 "FOR MAGNETIC COVER" K-359,K-35 K-33 SPEED SENSOR KIT A - 6398,A - 674 SINGLE PICK-UP ( PIN) K-3365 RANGE CYL COVER KIT 6944 K-3436 XY SHIFTER KIT 6938,A - 7034 K-3438 POSITION SENSOR KIT 6955,6996 K-3484 O-RING KIT - RANGE K-359,K-35 K-349 SYNCHRONIZER KIT K - 446 K-3494 SYNCHRONIZER REPLACEMENT KIT K - 448 SLIDING CLUTCH INCLUDED IN KIT K-358 GASKET KIT K-359,K-35 K-359 BASIC OVERHAUL KIT K-35 BASIC REBUILD KIT K-353 SPEEDO PLUG KIT 430707 K-3637 INERTIA BRAKE KIT A - 745 K-3638 I-BRAKE CONNECTOR KIT 69499 K-3639RX REMAN EXCHANGE TRANSMISSION CONTROLLER KIT K-3639, K-3639R K-3643 CLUTCH HOUSING COVER KIT K-3644 INERTIA BRK ADPT PLT KIT 69954 4305450,430573 K-368 RANGE/SPLITTER VALVE KIT K-3683 INERTIA BRAKE RELOCATION KIT 55680,556804,K - 907 K-3758 INERTIA BRAKE JUMPER HARNESS KIT 69703 K-3979 SPACER KIT INCLUDES (4) SPACER

Description Replaced Qty. Notes Kits/Assys Where MOUNTING SCREWS K-3980 COBRA SHIFT LEVER KIT (RHO) K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM K-48 TRANSMISSION HARNESS KIT K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION A - 78,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET 69664,K-357 S-659 INPUT SHAFT 0535 3566,43066 " PULL - USE W/FBC 0550 K-359 S-50 SPEEDO ROTOR ASSY 4304 MAGNETIC S-688 MAINSHAFT ASSY 4303404,430393 S-905 SHIFT BAR HOUSING ASSY 6953 COMPLETE S-93 REAR BEARING COVER ASSY 69637,430465,4305833 S-95 SHIFT BAR HOUSING ASSY 6953 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) S-956 RANGE SECTION ASSY "B" RATIO S-989RX S-990RX PUSHBUTTON ASSY, REMAN PUSHBUTTON ASSY, REMAN S - 985,S-989 S-990 FOR USE WITH REMOTE LEVER S-996 CASE ASSY 430355,4305766,S - 989

Group: MAINSHAFT & SYNCHRO(AUX) 8 7 3 4 5 Universal Joint Yoke 0 04A-0-0 MAINSHAFT & SYNCHRO(AUX) Description Replaced Qty. Notes Kits/Assys Where 4897 SPRING 3 K-349,K-3494,K- 359,K-35 A-733 SYNCHRONIZER ASSY 4304396 4304397 A - 597 HI RANGE K-349,K-3494 3 033 SLIDING CLUTCH K-3494 4 A-754 SYNCHRONIZER ASSEMBLY A - 4937 A - 5876 LO RANGE K-349,K-3494 5 43076 AUXILIARY MAINSHAFT 7 899 WASHER 8 43009 REDUCTION GEAR 366 0 898 SPACER 5556503- BOX BEARING 5556503 K-359,K-35 K-4 HEX FLANGE CRIMPED 4303,430650 3

Description Replaced Qty. Notes Kits/Assys Where NUT KIT 4

Group: MAINSHAFT ASSY 4 9 5 4 7 4 0 9 8 4 7 3 6 5 4 3 0337B-0-96 MAINSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where S-688 MAINSHAFT ASSY 4303404,430393 6504 ROLL PIN S-688 3 430464 3-SIDED KEY 4300890 4 4750 SNAP RING K-359,K-35 5 3653 REVERSE GEAR- MAINSHAFT 6 4749 SPACER 7 4305997 SLIDING CLUTCH 430407 8 430360 ST GEAR-MAINSHAFT 430368 9 4303603 WASHER 430397 0 4303477 ND GEAR-MAINSHAFT 430344 430384 3RD GEAR-MAINSHAFT 430385 43038 OD GEAR-MAINSHAFT 43038,430383 3 4300830 WASHER.44-BLUE 5

Description Replaced Qty. Notes Kits/Assys Where 4 430398 WASHER 4 5 4305996 SLIDING CLUTCH 699 K-359 6

MISCELLANEOUS Description Replaced Qty. Notes Kits/Assys Where 55867 SHIFT DIAGRAM LABEL 558668 703 SILICONE LUBE 8 OZ (36.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) 705 SEALANT CC (SINGLE APPLICATION SIZE) K-359 706 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-3484 7

Group: RANGE CYLINDER Solenoid Valve 6 8 7 3 4 5 6 7 8 5 0 3 5 9 5 0539-03-0 RANGE CYLINDER Description Replaced Qty. Notes Kits/Assys Where A-5474 SHIFT YOKE ASSY 4347 GASKET K-3484,K-358 3 69348 RANGE CYLINDER 4 4765 -O- RING K-3484 5 434 PISTON 3353 6 4345 -O- RING K-3484 7 4344 -O- RING K-3484 8 X--00 NUT 5/8"-8 9 69955 GASKET 69440 K-3365,K-3484,K- 358 0 K-3365 RANGE CYL COVER KIT 6944 X-8-647 CAPSCREW 3/8"-6X4-3/4" X-8L-605 CAPSCREW 3/8"-6X3" 3 X-3-600 LOCKWASHER 3/8" 8

Description Replaced Qty. Notes Kits/Assys Where 5 X--08 PIPE PLUG 3 /8" NPT 6 K-908 -O- RING KIT FOR SOLENOID VALVE 7 X-8-64 HEX FLANGE HEAD SCREW X 8 59 4 #0-4 X /4 8 K-368 RANGE/SPLITTER VALVE KIT 55680,556804,K - 907 9

Group: REVERSE IDLER 5 3 9 8 3 4 8 Latest Design 5 3 6 7 3 4 38-3-97 RI REVERSE IDLER Description Replaced Qty. Notes Kits/Assys Where X-7-008 CAPSCREW 5/8"-8X-/4 483 WASHER 3 43098 WASHER 48 4 K-309,S-996 4 487 BEARING 430500 K-359,K-35 5 6757 REVERSE IDLER GEAR 409 6 K-309 IDLER SHAFT REPL KIT 6405,43098,430553 7 4303336 RETAINING RING K-309 8 4303336 RETAINING RING 4 K-309 9 430553 IDLER SHAFT K-309 30

3

Group: SHIFT BAR HOUSING 34 3 4 9 0 9 0 37 8 38 7 36 34 35 6 5 5 6 7 35 36 8 7 4 5 8 0 6 999 3 33 6 4 5 6 3 7 4 8 6 3 6 30 6 9 035-03-0 SHIFT BAR HOUSING Description Replaced Qty. Notes Kits/Assys Where 3

Description Replaced Qty. Notes Kits/Assys Where S-95 SHIFT BAR HOUSING ASSY 6953 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) 430676 GASKET 498 K-358,S-905,S- 95 4 0070 OIL TROUGH S-905 5 033 AIR VALVE SHAFT 777 S-905 6 X-8-43 CAPSCREW /4"-0X/" 7 X--603 PIPE PLUG X 60 3/8" NPT 8 430378 DOWEL PIN S-905 0 966 PLUNGER 43037 SPRING 779 GASKET S-905,S-95 3 4303655 PLUG 778 S-905,S-95 4 94 NEUTRAL LIGHT SWITCH 639 SWITCH NORMALLY CLOSED 5 085 LIFTING EYE 705 S-956 6 X-8L-60 CAPSCREW 3/8"-6X-/" 6 X-8L-604 CAPSCREW 6 3/8"-6X-/4"- OR USE 4 PCS OF X-8L-604 WITH PCS OF X-8L-60 7 5899 PIN 8 5900 GASKET S-905,S-95 9 940 REVERSE LIGHT SWITCH 6830 SWITCH NORMALLY OPEN 0 4303656 PLUG 597 S-905,S-95 6966 COMPRESSION SPRING 3 S-905 X-4-800 STEEL BALL 3 /" 3 697 SHIFT YOKE 430376 REVERSE/ST S-905 4 X-4-00 STEEL BALL 3/4" 5 4658 SHIFT BLOCK ND/3RD S-905 6 30 LOCKSCREW 5 S-905 7 634 INTERLOCK PIN S-905 8 4659 SHIFT BLOCK 4TH/5TH S-905 9 6960 SHIFT YOKE 430 4TH/5TH S-905 30 430366 YOKE BAR 4TH/5TH S-905 3 69600 SHIFT YOKE 430994 ND/3RD S-905 33

Description Replaced Qty. Notes Kits/Assys Where 3 430365 YOKE BAR ND/3RD S-905 33 430364 YOKE BAR REVERSE/ST S-905 34 K-33 SPEED SENSOR KIT A - 6398,A - 674 SINGLE PICK-UP ( PIN) 35 44 -O- RING K-3638,S-905 36 X-8C-409 CAPSCREW /4"-0X5/8" 37 4303656 PLUG 597 3 S-905,S-95 38 5900 GASKET 3 S-905,S-95 999 S-905 SHIFT BAR HOUSING ASSY 6953 COMPLETE 34

Group: SHIFT CONTROLS VOLUME CONTROL R 3 5 N SERVICE D 4 MANUAL SHIFT LOW EATON FULLER TRANSMISSIONS PUSHBUTTON ASSEMBLY COBRA LEVER - only for use with 0MY559M Mack Swing Arm Bracket 7 6 Indicates part of 5 009-06-09 COBRA LEVER - Latest Design - for all applications with the exception of units using the 0MY559M Mack Swing Arm Bracket (see illustration to the left) SHIFT CONTROLS Description Replaced Qty. Notes Kits/Assys Where S-989RX PUSHBUTTON ASSY, REMAN S-990RX PUSHBUTTON ASSY, REMAN K-3997 COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM 3 5505 SHIFT LEVER KNOB DECAL 4 55050 SHIFT LEVER POSITION STRIP 5 K-3980 COBRA SHIFT LEVER KIT (RHO) S - 985,S-989 S-990 FOR USE WITH REMOTE LEVER 4305447,K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 0MY559M SWING ARM BRACKET K-3680 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND 35

Description Replaced Qty. Notes Kits/Assys Where OPERATION 6 A-798 JUMPER HARNESS ASSY 7 K-3979 SPACER KIT INCLUDES (4) SPACER MOUNTING SCREWS 36

Group: X-Y SHIFTER MODULE s not included in 999 3 999 4 5 6 XY Shifter Repair Kit 09-03-0 X-Y SHIFTER MODULE Description Replaced Qty. Notes Kits/Assys Where 430545 GASKET 430958 K-3436,K-4009 X-8C-65 CAPSCREW 4 3 430460 BREATHER 3605 /4" NPT 4 5559348 TY-RAP K-368,K-48 5 K-3438 POSITION SENSOR KIT 6955,6996 6 K-4009 XY SHIFTER REPAIR KIT 999 K-3436 XY SHIFTER KIT 6938,A - 7034 37

38

39