Capacities exceeding 600 tph High-production, low-maintenance, with the latest in cone crusher technology Infinite adjustment under load Adjustable stroke Constant mainshaft alignment Enhanced tramp iron relief DSMAC GNPY SERIES HYDRAULIC CONE CRUSHER
PRODUCT BRIEF INTRODUCTION GNPY75 Hydraulic Cone Crusher in Nigeria. DSMAC GNPY Series cone crushers are of advanced design with a small footprint and high capacity in relation to size. They have high reduction efficiency and give very good product shape. With hydraulically adjusted CSS, the option of automation, a choice of several different crushing chambers, and many other high-performance features, each model is versatile, user-friendly and highly productive. The DSMAC GNPY Series of cone crushers have a wide field of use as they can easily be matched to changes in production through the proper selection of crushing chamber and eccentric throw. Our cone crushers are ideal for secondary and tertiary crushing and the compact and easy-to-service design makes them a perfect choice for mobile installations. Our crushers provide automatic overload protection and can be equipped with our automatic setting system. This system optimizes cone crusher efficiency and automatically adapts the crusher to variations in feed conditions. By continuously measuring and compensating for crusher liner wear, the system allows you fully utilize crusher liners and schedule liner replacements to coincide with planned maintenance stops. the system also assists in keeping your crusher choke fed. This maximizes rockon-rock crushing, which helps to optimize the quality of your final product. GNPY180 Hydraulic Cone Crusher in India GNPY110 Hydraulic Cone Crusher in Zambia. 2
MAIN CUSTOMER BENEFITS OF THE GNPY SERIES CONES Dsmac GNPY Series - fulfilling all your crushing needs High Performance - Lowest Total Cost The hydraulically adjusted GNPY cone crushers manufactured by DSMAC are characterized by robust design and high performance. In combination with the GNPY crushing chambers, high motor powers give these crushers capacities which are in most cases comparable with those of other, larger crushers. The GNPY advantages are: Constant feed acceptance capability Increased output High-quality products Increased liner life Lowest total cost DSMAC cone crushers can be equipped with an automatic setting system, which can improve performance even more and also provides integration with sophisticated plant control systems. 3
Easy to Handle and Maintain Much attention has been paid to making our crushers as easy to operate and maintain as possible. All service and inspection is carried out from above, which makes the work easier and the maintenance costs lower. Robust sealing to the inner crusher mechanics provides more effective protection against dust and other unwanted particles reducing maintenance and increasing the life of the crusher. The automatic setting regulation system, not only optimizes production, it also keeps track of liner wear. This makes it easy to plan liner changes and minimize interruptions in production. In addition to the high capacity, DSMAC GNPY Series cone crushers are compact, which makes them very easy to move and to install. Customer Satisfaction Building strong customer relationships is highly prioritized in our daily work to help you keep your Dsmac crushing system in operation, to improve your uptime and productivity, lower your costs and provide you with the best, possible total economy. - DSMAC has vast experience and teams spanning the globe in order to provide you with total support. - DSMAC has a highly efficient, worldwide service and distribution network to make sure all essential parts and consumables are available to you according to your needs. - DSMAC offers intensive training courses tailored to fit your needs in order to help achieve optimum equipment performance. - DSMAC offers efficient, cost-effective repair and rebuilding services when it becomes necessary, more economical or environmentally beneficial to repair, overhaul or rebuild the equipment. Whatever your needs are, wherever you are and whatever the time is, DSMAC is here to support you. Robust sealing to the inner crusher mechanics provides more effective protection against dust and other un-wanted particles reducing maintenance and increasing the life of the crusher. Life cycle services -adding customer value 4 Forging process of Mantle and Concave
CRUSHING CHAMBER DESIGN Crushing cavities are available to suit fine, medium or coarse crushing duties. Fine crushing duties. Medium crushing duties. Coarse crushing duties. 5
CRUSHING COMPONENTS Mechanical Sealing The internals of the Rockstar are fully protected by an advanced sealing arrangement, comprising upper and lower piston rings and twin banks of upper and lower replaceable labyrinth seals. All Roller Bearing Construction The Rockstar is equipped with a proven combination of Taper and radial roller bearings. These provide long trouble free service, and minimise friction losses. Utilising these generously proportioned heavy duty bearings also eliminates the need for a large oil tank and ensures consistently accurate alignment of gears, sealing rings and the crushing members themselves. Concave Support Bowl The cast steel concave support bowl is accurately machined to support the concave ring and is shaped to receive a plastic metal backing for the crushing member. Is lower face is provided with a machined tapered face to form a locked engagement with the upper frame. Mainshaft The mainshaft is an alloy-steel forging, fully heat treated for strength. The lower section of the shaft is shrunk into the central boss of the mainframe whilst the upper section is machined and ground to carry the roller bearings. Eccentric The eccentric is steel casting machined on special fixtures to achieve the optimised throw to maximise production and product shape. The unit is jig drilled to accommodate the rotary seal ring and gear. Cone head The cast steel cone head in machined internally to accept a large capacity taper roller bearing, and a top radial roller bearing. Externally the lower section is machined to accept the mantle and shaped to allow plastic metal backing to be poured behind the mantle during re-metals. Mantle and Concave Both mantle and concave are cast from high grade manganese steel. The both parts are machined to ensure accurate location in their mating parts. Gear and Pinion The machine cut bevel gear and pinion are manufactured form alloy steel forgings, the teeth of both c o m p o n e n t s a r e i n d u c t i o n hardened to ensure long life. The pinion is located on the counter shaft by a special locking ring, and the gear is keyed and capscrewed to the eccentric. Induction hardening of gear teeth provides both enhanced resistance to wear and greatly improves fatigue resistance. 6
GNPY SERIES SPECIFICATIONS Type GNPY 75 GNPY 110 GNPY 220 GNPY 315 Motor Power, Kw 75-90 110-160 160-250 250-315 Stroke, mm 16,20,25 18,25,32 25,32,40 25,32,40 Feeding size, mm 50(Fine)150(Coarse) 70(Fine)130(Coarse) 70(Fine)180(Coarse) 80(Fine)220(Coarse) Weight, t 8.5 13.6 19.5 34.7 CRUSHER PRODUCTION CAPACITY Type Stroke, mm Capacity, t/h 8 12 16 20 24 30 36 40 16 35-45 50-60 65-75 75-85 80-90 GNPY 75 20 40-50 55-70 70-85 85-100 100-110 25 60-75 75-90 95-115 18 60-70 75-95 80-105 100-125 130-145 150-170 GNPY 110 25 90-105 110-130 130-155 155-175 32 140-160 170-190 180-220 25 100-120 120-140 140-160 160-180 175-200 200-220 240-265 260-290 GNPY 220 32 100-130 130-160 170-200 190-225 210-250 250-280 300-330 40 160-190 215-245 240-270 270-305 310-350 25 150-170 160-185 190-210 230-250 250-270 280-300 320-340 340-370 GNPY 315 32 200-220 220-250 265-290 290-320 360-385 450-490 40 230-250 260-280 320-350 370-400 400-430 470-500 7
Questionnaire To enable us to quote for equipment relative to your particular requirements, it will greatly assist us if all essential information is supplied with the initial enquiry. For your guidance we tabulate the information required : Material... Material hardness, or chemical content?... Feed size? (mm)... Your required output size? (mm)... Capacity required in tonnes / hour... For more requirement, you can send to me now, or later, to our expert mail dscrusher@yahoo.cn ZHENGZHOU DINGSHENG ENGINEERING TECHNOLOGY CO.,LTD ADDRESS:National HI-TECH Industry Unit B Torch Building, Zhengzhou,China. TEL: 0086-371-67897103 0086-371-53738757 FAX: 0086-371-60535395 0086-371-65948723 SKYPE: dscrusher Email: dscrusher@yahoo.cn MSN: dscrusher@hotmail.com WEBSITE:www.dscrusher.com scanning the code above and then entering the website