MF 6850/6855; Ideal 9080/9090 Note: Indented items indicate parts included in an Quantity by Model assembly listed above MF Ideal Part Name/Description Part Number 6850 6855 9080 9090 Instruction Kit MF 6850/6855, Ideal 9080/9090 2005300-13 1 1 1 1 Lower Adjuster 2000256-1 1 1 1 1 Header Sensor Installation Kit 2000330-4 1 1 1 1 S-hook 2000329-3 1 1 1 1 Cap screw 5/16 x 1-inch 2002001-31100 3 3 3 3 Lock nut 5/16-inch 2002055-31 3 3 3 3 Flat washer 5/16-inch 2002071-31 4 4 4 4 Ground speed cable 16 ft. 2000407-1 1 1 1 1 Elevator speed cable 19-1/2 ft. 2000408-1 1 1 1 1 Header extension cable 18-inch 2000453-1 1 1 1 1 Elevator speed power cable 2000457 1 1 1 1 Flow Sensor 2000647 1 1 1 1 Elevator Deflector Plate 2000650 1 1 1 1 Magnetic collar assembly 1-5/8-inch I.D. 2000678-162 1 1 1 1 Cable installation kit 2000901-12 1 1 1 1 Drill bit 1/4-inch 2001001-25 1 1 1 1 Hole saw 1-3/8-inch 2001002-138 1 1 1 1 Silicon sealant 2001011 1 1 1 1 Terminal splice tab 2002746 4 4 4 4 Alcohol swab packet 2002811 4 4 4 4 Gray plastic cable clamps 2002812 8 8 8 8 Cable ties 15-inch 2002817-15 25 25 25 25 Cable ties 6-inch 2002817-6 50 50 50 50 Cable clamp 2002820 10 10 10 10 Adhesive mounting base 2002821-2 12 12 12 12 Grommet 3/4-inch I.D. x 1-3/8-inch P.H.D. 2002824-75 1 1 1 1 Bearing 25mm 2001010-25 1 1 1 1 PN: 2005300-13 December 2005 Rev N/C 1
MF 6850/6855; Ideal 9080/9090 Ag Leader Technology Note: Indented items indicate parts included in an Quantity by Model assembly listed above MF Ideal Part Name/Description Part Number 6850 6855 9080 9090 Lower adjuster installation kit 2001301-20 1 1 1 1 Decal Do Not Adjust, Use Lower Adjuster 2000132 1 1 1 1 Drill template 2000512 1 1 1 1 Spacer plate (small round hole) 2000555 1 1 1 1 Spacer plate (large round hole) 0.190 2000556-1 1 1 1 1 Spacer plate (large round hole) 0.160 2000556-2 1 1 1 1 Drill bit 13/32-inch 2001000-41 1 1 1 1 Transfer punch 13/32-inch 2001003-41 1 1 1 1 Square file 2001006 1 1 1 1 File handle 2001019 1 1 1 1 Alcohol swab pack 2002811 1 1 1 1 Deflector Plate Installation Kit 2001305-4 1 1 1 1 Mounting bar 2000649 1 1 1 1 Cap screw 3/8 x 1-inch 2002003-38100 2 2 2 2 Cap screw 3/8 x 1-1/4-inch 2002003-38125 2 2 2 2 Carriage bolt 3/8 x 1-inch 2002021-38100 2 2 2 2 Hex nut 3/8-inch 2002051-38 4 4 4 4 Lock nut 3/8-inch 2002055-38 2 2 2 2 Wing nut 3/8-inch 2002058-38 2 2 2 2 Split lock washer 3/8-inch 2002061-38 6 6 6 6 Flat washer 3/8-inch 2002071-38 8 8 8 8 Ground and Elevator speed installation kit 2001315-1 1 1 1 1 Ground speed sensor bracket 2000590 1 1 1 1 Speed sensor 2000882-2 1 1 1 1 Elevator speed sensor 2001025 1 1 1 1 Magnetic collar set elev spd sensor 2001027 1 1 1 1 Sensor bracket elev spd sensor 2001028 1 1 1 1 Magnetic collar screw elev spd sensor 2001029 2 2 2 2 Socket head screw #8 x 1-1/4-inch 2002011-08125 2 2 2 2 Hex nut #8 2002051-08 2 2 2 2 Hex jam nut fine thread, 3/4-inch 2002054-75 2 2 2 2 Flat washer #8 2002071-08 2 2 2 2 Install Kit Monitor Bracket, PFA 2001347 1 1 1 1 Knob 1/4 x 3/4-inch screw 2000111 2 2 2 2 Split lock washer 1/4-inch 2002061-25 4 4 4 4 Pan head screw M6 x 16mm 2002435-06016 4 4 4 4 Installation instructions PFA Mounting Brackets 2005643 1 1 1 1 Monitor Bracket U style 4000125 1 1 1 1 Window Bracket with dual lock, PFA 4000180 1 1 1 1 2 December 2005 Rev N/C
MF 6850/6855; Ideal 9080/9090 Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader Technology at 515-232-5363 x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if sitting in operator seat. Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. Keep parts list and installation instructions for use as a reference after completing installation. Section Contents Item Page Installing Monitor 4 Installing Cab, Distribution & Power Cables 5 Installing Elevator Speed Cable 6 Installing Ground Speed Cable 8 Installing Header Height Cable 9 Installing Flow Sensor & Deflector Plate 10 Installing Lower Elevator Adjuster 12 Installing Elevator Mount Unit (EMU) 15 Installing Moisture Sensor 18 Final Inspection 19 Operational Checkout 20 PN: 2005300-13 December 2005 Rev N/C 3
MF 6850/6855; Ideal 9080/9090 Ag Leader Technology Installing Monitor Parts required for procedure: (1) (1) Window bracket (1) U-bracket (2) Knob Step-by-Step Procedure NOTE: In humid conditions, run air conditioner to remove moisture from cab before attempting to install monitor bracket. 1. Determine mounting position for window bracket before removing peel-off strips from back of bracket. Attach to window bracket if necessary. 2. Using a clean towel, clean window where bracket will be installed. Be sure to clean an area larger than window bracket. 3. Using (1) of the provided alcohol swab packets, thoroughly clean window where bracket will be installed. 4. Using another clean towel, wipe window again before alcohol dries. 5. Repeat steps (3 & 4) with another alcohol packet and towel to ensure window is clean. 6. Remove peel-off strips from back of window bracket. Be careful not to touch adhesive surface. 7. Position window bracket over cleaned area of glass and firmly press against glass. 8. Remove from window bracket and continue to press bracket against window to ensure entire strips of adhesive are bonded to glass. 9. Reattach to window bracket. 4 December 2005 Rev N/C
MF 6850/6855; Ideal 9080/9090 Installing Cab, Distribution & Power Cables Parts required for procedure: (1) Cab cable (1) Distribution cable (1) Power cable Step-by-Step Procedure 1. Connect rectangular D-shaped 25-pin connector of cab cable to mating connector of. IMPORTANT: Never use force to mate electrical connectors. If connectors do not mate easily, they are not aligned properly. 2. Route opposite end of cab cable underneath cab. 3. Mate 24-pin plug connector of cab cable with 24-pin receptacle of distribution cable. 4. Connect power cable to distribution cable. Only one connector of distribution cable will mate with power cable, so it is not possible to connect it improperly. 5. Route power cable to battery. Connect ring terminal of red, fused wire to positive terminal of battery. Connect ring terminal of black wire to negative terminal of battery. PN: 2005300-13 December 2005 Rev N/C 5
MF 6850/6855; Ideal 9080/9090 Ag Leader Technology Installing Elevator Speed Cable Parts required for procedure: (1) Elevator speed sensor (1) Elevator speed cable Cable ties Step-by Step Procedure NOTE: An elevator speed sensor must be retrofitted to combine before elevator speed cable can be installed. 1. Install provided elevator speed sensor on clean grain elevator cross auger shaft located on right side of machine as shown in Figure 1. Install Elevator Speed Sensor Here Figure 1. Clean grain elevator cross auger shaft 2. Connect elevator speed power cable and labeled end of elevator speed cable to distribution cable as shown in Figure 2. 6 December 2005 Rev N/C
MF 6850/6855; Ideal 9080/9090 Figure 2. Elevator speed sensor and cables 3. Connect other end of elevator speed cable to elevator speed sensor that was installed in step 1. PN: 2005300-13 December 2005 Rev N/C 7
MF 6850/6855; Ideal 9080/9090 Ag Leader Technology Installing Ground Speed Cable Parts required for procedure: (1) Ground speed sensor (1) Ground speed cable Cable ties Step-by Step Procedure NOTE: A ground speed sensor must be retrofitted to combine before ground speed cable can be installed. 1. Install provided magnetic collar assembly and sensor on final drive shaft on right side of machine as shown in Figure 3. Clearance between sensor and magnetic collar assembly should be 1/16-inch. Magnet Collar Assembly Ground Speed Sensor Final Drive Shaft Figure 3. Magnetic collar and sensor installed 2. Connect labeled end of ground speed cable to mating connector of distribution cable. 3. Connect other end of ground speed cable to speed sensor that was installed in step 1. 8 December 2005 Rev N/C
MF 6850/6855; Ideal 9080/9090 Installing Header Height Sensor Parts required for procedure: (1) Header height sensor Cable ties Step-by-Step Procedure 1. Mount header sensor to sheet metal skirting on left side of cab as shown in Figure 4. Sensor should be mounted so that cable is pointing toward rear of machine. Header Sensor Figure 4. Header sensor installed 2. Install threaded arm assembly into pivoting shaft of header sensor. 3. Attach chain of threaded rod assembly to feeder house by drilling a hole and installing a 5/16-inch cap screw. 4. Route cable of header sensor to mating connector of distribution. PN: 2005300-13 December 2005 Rev N/C 9
MF 6850/6855; Ideal 9080/9090 Ag Leader Technology Installing Flow Sensor Parts required for procedure: (1) Flow sensor (1) Elevator deflector Step-by-Step Procedure 1. Remove access panel from top of clean grain elevator. 2. Refer to Figure 5. Drill (4) 13/32-inch holes for mounting flow sensor and deflector plate. 10.2 cm (4 ) 4.4 cm (1-3/4 ) 3/8 lockwasher Deflect or Plate 5.1 cm (2 ) 3/8 x 1 Bolt 2.5 cm (1 ) Drill 13/32 Dia. 3/8 x 1-1/4 Bolt Deflector Mounting Bar 3/8 x 1 Carriage Bolt Flow Sensor Figure 5. Flow sensor and deflector plate illustration 10 December 2005 Rev N/C
MF 6850/6855; Ideal 9080/9090 3. Refer to Figures 5 & 6. Install deflector plate and mounting bar. Deflect or Mounting Bar Adjust for 1 cm (1/2 ) Paddle Clearance Deflect or Plate Figure 6. Elevator deflector installed 4. Advance conveyor chain until a paddle is directly above sprocket. Adjust top shaft until clearance between tip of paddle and deflector plate is approximately 1 cm (~1/2-inch). It may be necessary to disconnect conveyor chain to allow enough upward travel. Conveyor chain will be reconnected when lower adjuster is installed in next section. 5. Install Do Not Adjust! Use Lower Adjuster! decal near adjustment for top shaft. Use provided alcohol swabs to clean surface. 6. Install flow sensor as shown in Figure 5. 7. Connect flow sensor cable to flow sensor and route other end to mating connector of distribution cable. PN: 2005300-13 December 2005 Rev N/C 11
MF 6850/6855; Ideal 9080/9090 Ag Leader Technology Installing Lower Elevator Adjuster IMPORTANT: A slide adjuster must be installed at lower end of clean grain elevator, so top shaft of elevator can remain in a fixed position. Weight calibration will change if top shaft is adjusted. IMPORTANT: If elevator chain and top drive sprocket have several years of use, it is a good idea to install new parts. If these parts are changed at a later date, it may affect accuracy. Parts required for procedure: (1) Lower adjuster assembly (1) Drill template (2) Spacer plate (1 with large center hole, 1 with small center hole) (1) Bearing (1) Offset link Step-by-Step Procedure 1. Remove bearing from clean grain auger shaft and install metal drill template as shown in Figure 7 using carriage bolts that secured bearing flange. Drill (4) Corner H oles- 13/32 -F ile Square Figure 7. Drill template installed on lower boot 2. Drill (4) corner holes in lower boot using provided 13/32-inch drill bit. Leave template installed while drilling. 12 December 2005 Rev N/C
MF 6850/6855; Ideal 9080/9090 3. File holes to match square holes of template using provided file as shown in Figure 8. Figure 8. Filing holes square (elevator shown is not MF or Ideal) 4. Remove template and install spacer plate (rectangular plate that has a large round hole, 5-inch diameter) on side of elevator boot using (4) lower adjuster bolts. Install blocking plate (rectangular plate that has small round hole, 2-1/2- inch diameter) over top of spacer plate previously installed. 5. Install lower adjuster over top of spacer plates. 6. Install new bearing that has been provided in kit. 7. With lower adjuster installed, reconnect conveyor chain if it was disconnected in previous section. It may be necessary to add offset links in order to reconnect chain. PN: 2005300-13 December 2005 Rev N/C 13
MF 6850/6855; Ideal 9080/9090 Ag Leader Technology 8. Move auger shaft to its fully up and down positions to verify there is adequate clearance between auger flighting and auger tube. If flighting hits auger tube, trim outer edge of flighting until there is adequate clearance. 9. With the weight of cross auger shaft resting on conveyor chain, tighten lower adjuster bolts. The finished installation should look similar to Figure 9. Figure 9. Lower adjuster installed (elevator shown is not MF or Ideal) 14 December 2005 Rev N/C
MF 6850/6855; Ideal 9080/9090 Installing Elevator Mount Unit (EMU) Parts required for procedure: (1) Elevator mount unit (EMU) Step-by-Step Procedure 1. Disassemble plastic spacer block from EMU housing. 2. Position spacer block on side of clean grain elevator. Align back edge of spacer block with back edge of elevator. 3. Carefully trace around inlet and outlet holes using a permanent marker. Use provided 9/32-inch drill bit to mark locations for (5) mounting holes. 4. Extend opening of inlet hole to 8-inch so outline of cutouts on elevator matches cavity on back of spacer as shown in Figure 10. IMPORTANT: Extending dimensions of inlet hole is critical for operation of EMU. IMPORTANT: Before continuing to next step, ensure locations for marked holes will not interfere with center divider of elevator. Long rectangular hole should be on up side of elevator and 5-sided hole should be on down side of elevator. 5. Drill 1/2-inch holes in all corners of inlet and outlet holes. Drill (5) 9/32-inch holes for mounting EMU to elevator. Figure 10. Holes locations (machine shown not MF or Ideal) PN: 2005300-13 December 2005 Rev N/C 15
MF 6850/6855; Ideal 9080/9090 Ag Leader Technology 6. Cut inlet and outlet holes using an appropriate cutting tool. Stay inside marked lines. 7. File edges of holes to remove burrs or sharp edges that may wear chain paddles or prevent clean mounting of EMU. 8. Install external tooth lock washers on (5) 1/4 x 1-3/4-inch pan head screws and insert into mounting holes from inside elevator and install hex nuts outside elevator as shown in Figure 11. Figure 11. Mounting screws installed 9. Mount spacer block to mounting screws as shown in Figure 12. 16 December 2005 Rev N/C
MF 6850/6855; Ideal 9080/9090 Figure 12. Spacer block mounted to elevator 10. Secure EMU on top of spacer block with (5) 1/4-inch lock nuts. 11. Install (4) sheet metal screws into spacer block. 12. Install electrical cover to complete installation. PN: 2005300-13 December 2005 Rev N/C 17
MF 6850/6855; Ideal 9080/9090 Ag Leader Technology Installing Moisture Sensor Parts required for procedure: (1) Moisture sensor with integral cable (1) Moisture sensor cover (attached to EMU) Step-by-Step Procedure 1. Remove (1) sheet metal screw that attaches aluminum plate to plastic housing of moisture sensor. Install ground terminal strap of moisture sensor on screw as shown in Figure 13. Attached Ground Strap Figure 13. Moisture sensor 2. Feed moisture sensor cable through hole in top of moisture sensor cover from enclosed side out as shown in Figure 13. 3. Slip aluminum housing of moisture sensor into holder until all (4) holes in aluminum housing line up with (4) holes in holder. 4. Install (4) #8 x 3/8-inch self-tapping screws through holes in moisture sensor holder into aluminum plate of moisture sensor. 5. Install moisture sensor to EMU housing by engaging tab on bottom of moisture sensor holder with tab on side of main housing, tilting sensor upward to insert sensor blade into grain cavity, and securing holder with wing nut provided. 6. Route moisture sensor cable to mating connector of distribution cable. 7. Install and route EMU power cable to battery. Connect fused wire to positive terminal and other wire to negative terminal of battery. 18 December 2005 Rev N/C
MF 6850/6855; Ideal 9080/9090 Final Inspection Installation is complete. Walk around combine to verify the following: All cable connections have been made. Excess cable has been tied out of way, to avoid interference All tools have been removed from combine. All fasteners are tight PN: 2005300-13 December 2005 Rev N/C 19
MF 6850/6855; Ideal 9080/9090 Ag Leader Technology Operational Checkout for Step-by-Step Procedure Refer to the Display Items section in the Operation Section for instructions on how to display different items on the screen. 1. Start engine. 2. Turn monitor power switch ON and verify that monitor turns on properly. A field and load should be displayed at top of screen. 3. Display Elevator Speed on screen. a. Verify elevator RPM stays at zero with separator and header OFF. b. Engage separator and verify monitor measures elevator RPM. It should be about 400 RPM at full engine speed. 4. Display Ground Speed on screen. a. Ground speed should register zero with combine at rest. b. Move combine slowly. Monitor should register MPH value at low speeds (below 1 MPH). c. Engage separator with combine at rest and verify monitor reads 0.0 MPH. 5. Display Head Height on screen. a. Raise and lower header. Header height value should increase and decrease respectively. 6. Display Temp on screen and verify there is a temperature reading. The temperature may be off slightly because it has not been calibrated. Refer to Setup Section of Operator Manual to adjust monitor to your combine. 20 December 2005 Rev N/C
MF 6850/6855; Ideal 9080/9090 Revision History Date Revision Initials Comments Dec 2005 N/C SLH Initial release of instructions PN: 2005300-13 December 2005 Rev N/C 21