Arctic Silver 93T Treadmill

Arctic Silver 93T Treadmill Customer Support Services PARTS MANUAL rev. 9 Mar 007

REFERENCES S/N ATS00000 and up OPERATION MANUAL SERVICE MANUAL HARDWARE BAG TOUCH UP PAINT: SPRAY CAN.5 OZ BOTTLE W/APPLICATOR.33 OZ PEN INSTALLATION VIDEO SERVICE VIDEO M05-00K58-A73 M05-00K58-A59 AK58-007-0000 007-00008-004 007-00008-005 007-00008-006 M05-00K58-A60 M05-00K58-A6

CONTENTS S/N ATS00000 and up Page REAR ENDCAPS AND CUP HOLDERS...3 SCUFF PAD, TINSEL AND FRAME TAG BOARD...4 CONSOLE AND RELATED COMPONENTS...5 UPRIGHTS, HAND RAILS AND ERGO BAR...6 MOTOR COVER, FRONT COVER AND ENDCAPS...7 BELT, DECK AND REAR ROLLER...8 LIFT FRAME AND MOTOR...9 WAX/LIFT ASSEMBLY...0 MOTOR CONTROLLER ASSEMBLY... DRIVE MOTOR ASSEMBLY... IDLER ARM ASSEMBLY AND STATIC BRUSH...3 LEG LEVELER ASSEMBLY...4 FRONT ROLLER ASSEMBLY...5 POWER COMPONENTS SCHEMATIC...6 CABLES...7

A R C T IC R ear E nd S IL V E R 93T C aps and C up Holders S /N 93T -0XXX-03 A T S 00000 and up Cup Holder, LT AK58-0047-000 Cup Holder, RT AK58-0047-000 Rear End Cap 0K58-068-0000 Screws (4) 007-000-77 Rear End Cap 0K58-068-030 Decal - LF Logo 0K60-093-0000 3

Scuff Pad, Tinsel and Frame Tag Bd. S/N ATS00000 and up Anti-Static Tinsel 0K58-00-000 Tinsel Spring 007-00009-090 Anti-Scuff Pad 0K58-0376-0000 () Frame Tag PCB B084-987-D000 4

Console and Related Components Rear Console Case 0K58-07-0000 S/N ATS00000 and up Rear Console Decal 0K58-0357-0000 Console Screw (8) 007-000-88 PCB Mounting Screw (8) 007-000-75 PCB Assembly A084-984-A004 See Table Magnet Disc 0K40-0070-0000 See Table Console Accessory Cover 0K58-080-0000 Polar/E-Stop Cable Assy AK58-0037-0000 Polar Receiver 8E-0000-05 Polar PCB Cable Assy AK39-00064-0000 Tether Stop Assy AK58-003-0000 CD Tray, Rubber Pad 0K58-0359-0000 Stop Switch 0K58-03-0000 Micro-Switch 007-0003-085 Front Console Case 0K58-073-000 Console Assembly Overlay/Bezel/Switch Assy. Language AK58-00405-000 AK58-0004-000 Eng/Met AK58-00405-000 AK58-0004-000 Eng/Eur AK58-00405-0003 AK58-0004-0003 German AK58-00405-0004 AK58-0004-0004 Spnish AK58-00405-0006 AK58-0004-0006 Japanese AK58-00405-0007 AK58-0004-0007 French AK58-00405-0008 AK58-0004-0008 Italian AK58-00405-0009 AK58-0004-0009 Dutch 5

Uprights, Handrails and Ergo Bar S/N ATS00000 and up ERGO Bar Assembly AK58-0090-0000 ERGO Bar Gasket () 0K58-0347-0000 Console/Cup Holder Mounting Screw (8) 007-000-780 Console Mounting Screw (4) 007-000-773 Handrail Mounting Screw (4) 007-000-774 Bottom LT Handrail Boot 0K58-0304-000 Bottom RT Handrail Boot 0K58-0304-000 Handrail Hex Nut (4) 007-0003-037 Top RT Handrail Boot 0K58-0303-000 Top LT Handrail Boot 0K58-0303-000 Handrail () AK58-0059-0000 Upright, LT AK58-0030-0004 Handrail Tube Cap () 0K58-033-0000 Handrail Boot Screws (6) 007-000-770 Upright Plug () 0K58-0305-000 Handrail Collar () 0K58-0348-0000 Grommet () 007-0004-036 Handrail Screw () 007-000-773 Upright, RT AK58-0030-0003 Upright Tube Cap () 0K58-030-0000 Upright Tube Cap Screw () 007-000-77 Upright Mounting Screw - 007-000-778 (6) Washer - 007-0004-035 (6) 6

Motor Cover, Front Cover and Front End Caps S/N ATS00000 and up Motor Cover Screws (4) 007-000-77 Motor Shroud Assy. AK58-00398-0000 Felt Strip - 8 007-0008-094 Front End Cap () 0K58-067-0000 Front Cover 0K58-066-0000 Screws (4) 007-000-77 End Cap Screws (4) 007-000-77 Bug Medallion Assembly AK58-0045-0000 7

Belt, Deck and Rear Roller S/N ATS00000 and up Striding Belt 0K58-0400-0000 Deck Mounting Screws (4) 007-000-775 Deck 0K58-009-000 Belt Limit Label, LT M05-00K58-A0 TECSPAK Mounting Screw (8) 007-000-65 TECSPAK Spring (8) 0K40-006-000 Caution Label M05-00K58-A04 Belt Limit Label, RT M05-00K58-A00 TECSPAK Tinnerman Clip (8) 007-0003-098 Washer (8) 007-0004-007 Screw 007-000-776 Round Grommet 007-0004-036 Washer 007-0004-0043 Square Grommet 007-0004-47 Rear Roller Guard, LF AK58-00360-000 Rear Roller 0K58-000-0000 Rear Roller Adjusting Screws 007-000-880 Rear Roller Guard, RT AK58-00360-000 Roller Guard Screw (4) 007-000-776 8

A R C T IC S IL V E R 93T L ift F rame and L ift Motor S /N 93T -0XXX-03 A T S 00000 and up IEC Receptacle 007-00003-0949 Retainer Bracket w/screw 007-0004-45 Frame Screws 007-000-73 Lift Motor Hex Bolt 007-000-0 Lift Frame End Cap 007-0004-076 Lock Nut 007-0003-005 Line Cord Clip 007-0004-0840 Vinyl Cap 007-0004-075 Wheel 0K58-007-0000 Phillips Screw 007-000-6 Washer 007-0004-089 Lift Frame AK58-000-0000 Hex Screw () 007-000-777 Flat Washer () 007-0004-059 Bronze Sleeve () 0K58-0089-0000 Lock Nut () 007-0003-085 Cotter Pin 007-00007-008 Clevis Pin 007-00007-04 Lift Motor 0K58-006-0000 9

Wax/Lift Assembly AK58-0043-0000 S/N ATS00000 and up Pin Collar Spacer (3) 007-0004-070 Spacer (3) 007-0004-49 Locking Nut (3) 007-0003-005 Motor Capacitor PCB Mounting Screw (4) 007-000-53 Wax Lift Mounting Screw (3) 007-000-64 Wax/Lift PCB A084-96-A00 Mounting Bracket 0K58-036-0000 Motor Capacitor PCB Assembly B084-94-A000 Plastic Grommet (4) 007-0004-08 0

Motor Controller Assembly S/N ATS00000 and up AK60-007-0000 (00-0V) W/O FERRITE AK60-007-000 (00-40V) W/O FERRITE AK60-007-000 (00-0V) WITH FERRITE AK60-007-0003 (00-40V) WITH FERRITE

Drive Motor Assembly S/N ATS00000 and up Poly-V Pulley 0K58-0057-000 Motor w/caution Label AK58-007-0000 (SN ATS 00000 - ATS00845) AK58-007-000 (SN ATS 00846 - ATS00...) Slotted Hex Screw () 007-000-0975 Speed Sensor Assembly AK58-00073-000 Locking Nut (4) 007-0003-007 Washer (4) 007-0004-0409 Sensor Wheel Mounting Screw (3) 007-000-63 Sensor Wheel 0K58-0094-0000 Insulating Shoulder Washer (4) 0K58-055-0000 Drive Motor Assembly Number AK58-007-0000 AK58-007-000 Insulating Pad () 0K58-056-000 Flywheel Assembly AK58-00090-000 (Assembly includes Flywheel 0K58-009-000 Sensor Wheel and Mounting Screws) Motor Serial Number ATS00000 ATS00845 ATS00846 and up

Idler Arm Assembly and Static Brush S/N ATS00000 and up Idler Arm Assembly AK58-00053-000 Anti Static Brush 0K58-063-000 Tinsel Bracket Screw() 007-000-93 Idler Pin 007-00007-048 Grommet 007-0004-036 Drive Belt 0K58-04-0000 Idler Pulley 0K6-073-0000 Plug 007-0004-053 (For units not equipped with circuit breaker.) Threaded Idler Shaft 0K58-0084-000 Lock Nut: Idler 007-0003-034 Wire Clamp 007-0004-07 Screw 007-000-93 Limit Switch 007-0003-095 Limit Switch Cable AK58-0007-0000 Idler Spring Damper 0K6-0055-0000 Idler Spring 0K58-0085-0000 3

Leveler Assembly AK58-00370-0000 S/N ATS00000 and up Bracket Leveler 0K58-0083-0000 Flat Washer (4) 007-0004-090 Pivot Pin 0K58-0098-0000 Lock Washer (4) 007-0004-0333 Hex Nut (4) 007-000-65 Stop Nut 0K58-0099-0000 Leveling Foot 0K58-00-0000 4

Front Roller Assy. AK58-00066-0000 S/N ATS00000 and up Mounting Bolt 007-000-0974 Flat Washer 007-0004-0043 Polley V Pulley 8 0K58-005-0000 Lock Washer 007-0004-0005 3.5 Front Roller 0K58-000-000 Hex Bolt 007-000-63 Flat Washer 007-0004-0330 5

Power Components Schematic S/N ATS00000 and up Xformer Bracket Assembly (foreign units only) AK58-000-0000 On/Off switch 007-0003-098 Line Cord (Plug End Changes) 007-00003-0996 40v+ AUS 007-00003-0974 Domestic 007-00003-0948 0v 007-00003-095 RT Angle Plug 007-00003-078 0v/60Hz 007-00003-0696 Continental 007-00003-0890 40v/50Hz UK 0 Amp Line Filter 007-00003-05 4 Black Wire AK58-0008-0000 MOV/Filter Cable Assy. AK58-004-000 5 Green/Yellow Wire AK58-00083-0000 6 White Wire AK58-0008-0000 6

RD TD 8V 3 4 5 6 7 8 RD TD 8V 3 4 5 6 7 8.. P P3 P7 *CLEAR *BLACK *BLACK *CLEAR *BLACK *RED BLACK GREEN UP UP TIME UP TIME 6 5 4 7 L L 0 LI N E LO A D (x3) N N 3 FIT TEST 4 3 GREEN PURPLE ORANGE YELLOW P TXD. ARCTIC SILVER 93T Wax/Lift Power Supply S/N ATS00000 and up VCC RPM_IN. MOTOR CONTROLLER LINE NEUTRAL 3 P5 &BLACK &WHITE 3POS.MINIFITSR.CONN. WAX/LIFT POWER WAX/LIFT POWER &BLACK &WHITE MOTOR CONTROL POWER 0V DOMESTIC ONLY 3 MOTOR &BLACK CONTROL POWER &WHITE AK58-00379-0000 75 VAC MOV (x3) 30V, 40V FOREIGN 30 VOLTS CABLE SHOWN 75VAC MOV ON/OFF switch ON/OFF swit ch 4 *BLACK *RED *WHITE LEVEL SWITCH CLOSED @ 0 % FASTON.TERM PLCS) 0POS.MINIFITJR.CONN. P *WHITE. 4POS. MIC ROFIT C ONN. POS. MICROFIT CONN. ( *BLACK 0 POSITION *RED BOTTOM 3 4 5 6 7 8 9 0 POLAR/END SESSION KEYPADS E STOP LINE NEUTRAL WAX LIFT POWER SUPPLY 3 4 +8VDC +8VDC RXD NC. BUS_REQ +VDC REED SENSE BROWN RED BLUE BLACK WHITE GRAY 0POS.MINIFITJR.CONN. 6POS.MICROFIT.CONN. N.O. NS POLAR RECEIVER PCB QUICK START N.O. SPARE R ANDOM HILL OTHER ORANGE YELLOW RED BROWN PURPLE BLUE +8VDC +8VDC REED SENSE TXD RXD BUS_REQ +VDC REED SENSE P 3 4 5 6 7 8 9 0 GRAY WHITE *WHITE *WHITE *WHITE *RED *BLACK POLAR VCC VCC STOP NC. P 4POS.MICROFIT.CONN. 0POS.RALIF.CONN. POS.RALIF.CONN. LEFT RIGHT P6 3 4 5 6 3 4 FAT SPARE SPARE MANU AL CARDIO BU RN NS BLACK WHITE #GRN/YLW #BLK #BLK #WHT #WHT 3 P HOT NEU AUTO X-FRMR COM 00V IN 0/30V IN 0V OUT DOWN INCLINE INCLINE DOWN PAUSE SPEED 3 SPEED CLEAR 3 4 5 6 3 4 5 6 DOWN 8 9 E NTER COOL DECK DECK DOWN HARD SOFT 6POS.MINIFITJR.CONN. BLACK WHITE VOLTAGE POWER CABLE PART# INPUT 30V A CIRCUIT BREAKER #BLK #BLK #GRN/YLW #WHT #WHT L IN E F I LTE R P4 P9 40V #GRN/YLW 00V IN 40V IN NEU HOT 8POS.MOD.PHONEJACK CTS 8POS.MOD.PHONEJACK CSAFE CARDIO THEATER CSAFE CARDIO THEATER MAIN PWR/SCI MESSAGE CENTER CONSOLE LIFE PULSE 4 5 CTS 4 5 6 6 3 $BLACK $RED $WHITE 3POS.C-GRID.CONN. SPEED PICK-UP P-3 P 30V, 40V OUT VOUT VIN CAPACITOR BD. 4POS.SABRE.CON. 3POS.C-GRID.CON. 3POS.C-GRID.CON. AC AC PWR P 4POS. SABRE. CON. BLACK WHITE P 3POS. MAT-N-LOK. CONN. POS. MINIFITJR. CONN. VPOS VNEG NEU VPOS P3 8VDC *BLACK 8VDC. *WHITE. BUSREQ *GREEN BUSREQ RXD *BROWN TXD TXD *RED RXD PINRLY 3 *BLUE *BLUE 3 PINRLY 6POS. 6POS. MICROFIT. MINIFITJR. CONN. CONN. 6POS.MNL.CON. 5 6 4 3 POS.MAT-N-LOK.CONN. WAX/JUMPER PLUG OUT 6POS.MNL.CON. 0V, 60Hz 5 6 4 3 PURPLE BLACK RED WHITE BLUE BLUE BLUE BLUE GREEN/YELLOW BLACK V9 RED W8 WHITE U0 POS. MINIFITJR. CONN. MOTOR 3mH PFC INDUCTOR 5mH PFC INDUCTOR HI-POT JUMPER (REMOVE FOR HI-POT TEST ONLY) IN HI-POT JUMPER (REMOVE FOR HI-POT TEST ONLY) PIN 4 AK58-00379-000 PIN 5 POS. MINIFITJR. CONN. SEE CHART >> >> POS. MAT-N-LOK. C ONN. 30V, 50Hz > > > > P6 BLACK WHITE 7