INSTALLATION GUIDE APPLICATION LENGTH MODEL YR PART # Ford Super Duty F-250 / F-350 Regular Cab ( ) 1999 200 10-02513-2 Ford Super Duty F-250 / F-350 Super Cab (5 ) 1999 200 10-02513-25 Ford Super Duty F-250 / F-350 Crew Cab ( ) 1999 200 10-02513-2 Ford Excursion* ( ) 2000 200 10-02513-2 *NOTE: Minor modifi cation required for Ford Excursion. See Page 2, items 2 and 3. INSTALLATION TIME 3:00 hrs TECH SUPPORT 1-888-983-220 Monday - Friday, 8:00 AM - 5:00 PM PST SKILL LEVEL 1 2 3 = Experienced TOOLS REQUIRED Safey glasses Soldering kit Electrical tape Tape measure Phillips screwdriver Flat-head screwdriver 13mm wrench 13mm socket 3/1 Allen key Wire cutter Wire stripper Designed and manufactured by AMP Research. Patent,830,257 /,1,158 /,83,875 /,938,909 /,92,233 / 7,007,91 Other US and worldwide patents pending. Three-year limited warranty. Professional installation is recommended. Nationally Distributed by Bestop. www.amp-research.com 1/11
INSTALLATION GUIDE Attaching motor to linkage assembly The motors must be attached to the linkage assemblies before continuing the installation process. EXPLODED VIEW 19-03129-11 Motor 19-03179-90 Socket cap screw 19-03133-90 Washer www.amp-research.com 2/11
A PARTS LIST AND HARDWARE IDENTIFICATION C E (A) 19-03225-11 End cap left (x1) (B) 19-03225-12 End cap right (x1) (C) 19-023-90 T-nut insert (x2) (D) 19-0323-90 Socket cap screw (x2) 1 x2 (E) 19-03237-90 Nut plate (x2) 20-0331-XX Running board assembly D B GRIND 1/" GRIND 1/" EXCURSION ONLY EXCURSION ONLY 2 x2 10-021-1 Idler linkage assembly 3 x2 10-022-1 Motor linkage assembly 19-0272-91 Wire harness 5 x1 19-03297-92 Controller www.amp-research.com 3/11 B x2 19-02890-90 Double-diode
PARTS LIST AND HARDWARE IDENTIFICATION 7 x8 19-0287-90 Hex bolt 8 x8 19-0285-90 Socket cap screw 9 x2 19-03339-90 Cable tie (11 ) 10 x8 19-02802-90 Socket cap screw 11 x8 19-0288-90 U-nut 12 x8 19-028-90 Washer (stainless) 13 x8 19-0301-90-90 Washer (black) 1 x25 19-02805-90 Cable tie (7 ) TOOLS REQUIRED 15 x2 19-02992-90 Tubing (installation tool) 1 x2 19-0298-90 Connecting wire (red) Safey glasses Soldering kit Electrical tape Tape measure Phillips screwdriver Flat-head screwdriver 13mm wrench 13mm socket 3/1 Allen key Wire cutter Wire stripper 17 x2 19-02989-90 Butt connector 18 x 19-03357-90 Posi-Tap connector www.amp-research.com /11
DRIVER SIDE Second and last set of holes from the front DRIVING ASSEMBLY FRONT 1 Note: Driving Linkage assembly mounts in the rear; idler mounts in the front. IDLER ASSEMBLY 12 7 7 11 8 12 2 2 3 8 2 TORQUE 1 ft-lbs. (22 N m) 2 5 www.amp-research.com 5/11
5 9 Loop two large tie wraps through fastener cutouts in sheet metal as shown. Position controller as shown above and cinch down tie wraps to secure controller in place. Connect harness to controller. Make sure that locking tabs on controller/harness connector are fully engaged. 5 _ + 7 8 1 1 1 9 10 www.amp-research.com /11
Puncture grommet and thread trigger wire AMP RESEARCH POWER STEP FORD SUPER DUTY & EXCURSION 1 11 12 Remove kick plate 1 Open passenger door Remove step plate 200 wiring shown here (See wiring diagram for previous year models) TRIGGER WIRE CONNECTING WIRE Roll back carpet See Detail 1 13 1 Gy/R (See wire diagram) CONNECTING WIRE Pk/ LB TRIGGER WIRE 15 Roll back carpet See Detail www.amp-research.com 7/11 (See wire diagram)
1 17 Remove door light 18 19 Remove speaker screws (See Detail 22) 20 21 www.amp-research.com 8/11 Pull back door lining
CONNECTING WIRE Insert plastic tube Y/Blk (See wire diagram) 15 22 23 Thread wire through tube, then remove tube. 15 15 CONNECTING WIRE CONNECTING WIRE 2 25 To rear wire splicing Connect trigger diodes, wire trigger and wire connecting and connecting wire as described wire as described in wire in diagrams. wire diagrams CONNECTING WIRE B TRIGGER WIRE B LG/Y (See wire diagram) 2 27 www.amp-research.com 9/11 LG/Y (See wire diagram)
200 model shown Some previous year models require that the ORANGE and WHITE wires be reversed (See wire diagram) 3 28 29 Plug in (both sides) Replace fuse 3 2 30 31 Open doors to extend arm (if not already extended) Attach step Slide mounting T-nut into position 2 1 10 TORQUE 10 ft-lbs (13.5 N m) 32 33 www.amp-research.com 10/11 1 Open doors to test
LIMITED WARRANTY AMP RESEARCH warrants product to be free from defects in material and workmanship, for terms specified below, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair of replacement of any item found by the factory to be defective within the time period specified. If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty. THE WARRANTY TIME PERIOD IS AS FOLLOWS: THREE YEARS FROM DATE OF PURCHASE. ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUT COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. For further information or request for warranty work, please contact AMP RESEARCH Customer Service tollfree 1-888-983-220 WARNING The manufacturer strongly recommends that this product be professionally installed. Failure to carefully follow the electrical installation steps could result in severe electrical shock that could harm the installer and/or damage the vehicle. This product is designed to enhance the appearance of the vehicle. Do not rely in any way on the components of this product to contain occupants within the vehicle, or to protect against injury of death in the event of an accident. Never operate vehicle in excess of manufacturer s specifications. WEAR SEAT BELTS AT ALL TIMES Read and follow, precisely, all installation instructions provided when installing this product. Failure to do so could place occupants of the vehicle in a potentially dangerous situation. After installing or reinstalling, check to make sure it has been properly installed. www.amp-research.com 11/11