LYCOMING AEIO-360-HB PARTS CATALOG This illustrated parts catalog contains a complete parts listing for the Lycoming AEIO-360-HB wide cylinder flange crankcase model aircraft engines. Major assembly and sub-assembly parts of the engine are listed in the Group Assembly sections in the general sequence of engine build up. A Service Kits section and Oversize and Undersize Parts List are included to aid in ordering parts as necessary during overhaul. The Numerical Index is provided for convenience in finding parts when only the part number is known. Parts coverage of Vendor Accessories used on Lycoming engines may be found in the appropriate Vendor's Parts Catalog. A list of addresses of where to obtain these publications appears in the latest edition of Service Letter No. L. NOTE The illustrations, pictures and drawings shown in the publication are typical of the subject matter they portray. This catalog, when used in conjunction with the appropriate overhaul manual, shall be used for parts identification only. Under no circumstances shall this catalog be used as an assembly or installation document. Any reference in this document to a suppliers/parts manufacturer's product, by name, trademark, part number or other description is solely for the purposes of identification and does not indicate or infer that Lycoming accepts responsibility for quality control and/or airworthiness of parts which do not pass through the Lycoming quality control system. 003 by Lycoming, "All Rights Reserved." All Lycoming publications are to be considered copyrighted and may not be reproduced without permission of the company. SERVICE BULLETINS, INSTRUCTIONS AND LETTERS Although the information contained in this parts catalog is up-to-date at time of publication, users are advised to procure current information through all Lycoming distributors or from the factory by subscription. Consult the latest edition of Service Letter No. L for subscription information. HOW TO ORDER PARTS In ordering parts for your engine, observe the following instructions which will expedite shipment of correct parts required without delay. a. Always specify the model and serial number of your engine. b. Always specify part number, nomenclature and quantity required.
LYCOMING AEIO-360-HB PARTS CATALOG SECTION TABLE OF CONTENTS PAGE In tro d u ction... i Table of Contents...... ii Oversize and Undersize Parts Listing...... iii. CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP C rankcase A ssem bly... - Oil Level Gage Assembly and Crankcase Related Parts... -3 Crankshaft Assembly and Related Parts... -5 Crankshaft Idler Gears, Tachometer Drive and Camshaft... -7 Propeller Governor Drive Assembly (Crankcase)... -9 Crankcase Attaching Parts..........-. ACCESSORY HOUSING AND RELATED PARTS Accessory Housing Assembly...... - Oil Pump Assembly and Accessory Housing Attaching Parts... -3 Fuel Pump and Propeller Governor Drive Cover... -5 Vacuum Pump Drive and Cover...... -7 Oil Filter Assembly and Oil Cooler Bypass Valve... -9 3. CYLINDER, PISTON AND VALVE TRAIN Connecting Rods, Pistons and Ring Assemblies... 3- Cylinder Assembly... 3-3 0 C ylinder R elated Parts... 3-5 Cylinder Head Drain Tubes, Intercylinder Baffles and Rocker Box Covers... 3-7 V alve A ssem bly... 3-9. IGNITION SYSTEM Slick Magnetos, Magneto Drives, Slick Harnesses and Spark Plugs... - 5. ELECTRICAL SYSTEM Sky-Tec Starter and Attaching Parts...... 5- Alternator Assembly and Belt...... 5- Alternator Mounting and Attaching Parts... 5-3 6. OIL SUMP AND INDUCTION SYSTEM Oil Sump Assembly and Aerobatic Components... 6- Intake Pipes and Attaching Parts...... 6-3 Fuel Injector, Fuel Manifold and Injection Nozzles... 6-5 Fuel Lines and Attaching Parts...... 6-7 7. SERVICE KITS SECTION 7-. NUMERICAL INDE - ii
LYCOMIVIAG AEIO-360-HB PARTS CATALOG Oversize and Undersize Parts Listing PART NO. DESCRIPTION OVERSIZE P0 P05 P0 P5 IP0 P30 P0 P50.00.005.00.05.30.030.00.050 UNDERSIZI M03 M06.003.006 M0.00 66 GUIDE 6660 BUSHING 66796 INSERT 69796 DOWEL 7057 SEAT 705 SEAT 755-S BUSHING 7 RING 75656-S BUSHING 75657-S. LW-997 BUSHING SEAL LW-379 SEAL STD-065 DOWEL H950 RING 6R9 GUIDE M939 BEARING * * * A9 BEARING x D335 BEARING x x * Also available in P0 oversize. In addition to the above, studs are available in P03, P07 & P. NOTE When ordering oversize and undersize parts, be sure to specify the required oversize and undersize dimension with the proper part number. For example, to order bearing A9 in.003 undersize, order part number A99- M03. Oversize code letter is "P" while undersize code letter is "M". These letters are then followed by the number designating the size in thousandths of an inch. iii
LYCOMING AEIO-360-HB PARTS CATALOG A Textron ompany CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE ASSEMBLY FIG. PART QUANTITY REF. NUMBER DESCRIPTION PER ASSEMBLY B95- CRANKCASE ASSEMBLY 755 STUD, /-3 x 0-/3 long 3 50-5 STUD, /-3 x -7/ long 3-3 STUD, 3/-6 x -5/ long 6 5 3D-7 STUD, 3/-6 x -/ long, drilled 6 LW-3793 STUD, 5/6- x 5/6 long, drilled 7 3C- STUD, 5/6- x -/ long 3C-3 STUD, 5/6- x -5/ long 9 3- STUD, 3/-6 x -3/ long 0 STD-557 DOWEL, / dia. x /6 long, hollow 75 BUSHING, Gov. drive idler shaft STD-5 DOWEL, 5/6 dia. x / long 3 69796 DOWEL, Crankshaft bearing STD-63 INSERT, /-0 Helicoil x 3/ long 5 3C-7 STUD, 5/6- x -/ long 6 0 PLUG, /-7 NPT, Allen head 5 7 STD-339 PLUG, /6-7 NPT, Allen head 5 703 BUSHING, Engine support 9 STD-69 WASHER, 7/3 I.D. x -3/ O.D. x 5/3 thick -
LYCOMING AEIO-360-HB PARTS CATALOG, Figure. CRANKCASE ASSEMBLY -
LYCOMIfJG AEIO-360-HB PARTS CATALOG CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP OIL LEVEL GAGE ASSEMBLY AND CRANKCASE RELATED PARTS FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 75767 7059 3 7065 LW-70 5 0-B 6 60* 666 * 7767 * LW-73 * LW-05 * 7 06E9769-.5 770 9 D335 0 LW-3 A9 LW-379 ** LW-997** 7075 3 709 777 TUBE, Oil level gage, long GASKET, Oil level gage RING, Oil level gage seal GAGE ASSEMBLY, Oil level BALL, /6 diameter SPRING, Oil pressure relief valve SPRING, Oil pressure relief valve SPRING, Oil pressure relief valve SPRING, Oil pressure relief valve SPRING, Oil pressure relief valve GASKET, -/ I.D. x -/ O.D. x 3/3 annular VALVE ASSY., Oil pressure relief valve, adj. BEARING, Crankshaft BEARING, Crankshaft, front BEARING, Crankshaft, front (alternate) SEAL, Crankshaft oil, solid SEAL, Crankshaft oil, split SEAL, Oil, 3/3 section x 7/6 I.D. RING, Oil seal, 3/6 I.D. x 7/6 dia. BODY, Hydraulic tappet * Select spring to give a minimum of three threads exposed on adjusting screw to allow field adjustment. Reference latest revision of Lycoming Table of Limits SSP-776, Part I for spring identification. ** See latest edition of Lycoming Service Instruction No. 3 for installation. -3
LYCOMING AEIO-360-HB PARTS CATALOG 3 Figure. OIL LEVEL GAGE ASSEMBLY AND CRANKCASE RELATED PARTS -
LYCOMING AEIO-360-HB PARTS CATALOG CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKSHAFT ASSEMBLY AND RELATED PARTS FIG. PART QUANTITY REF. NUMBER DESCRIPTION PER 3 ASSEMBLY 3B70 CRANKSHAFT AND BUSHING ASSEMBLY STD- PLUG,.00 dia. expansion 3 STD-065 DOWEL, Stepped, 5/6 & / dia. x 35/6 long 650 PLUG, -3/ O.D. 5 75656-S BUSHING, Propeller flange, long 6 755-S BUSHING, Propeller flange, short 7 75657-S BUSHING, Propeller flange, indexing 3S966* GEAR, Crankshaft 9 LW-639 LOCKPLATE, Crankshaft gear 0 STD-6 BOLT, 5/6- x.00 long LW-67 SUPPORT ASSY., Starter ring gear, / pitch 7566 GEAR, Starter ring * See latest edition of Lycoming Service Bulletin No. 75 for proper installation. -5
LYCOMING AEIO-360-HB PARTS CATALOG No. 7 INDE -5-6 Figure 3. CRANKSHAFT ASSEMBLY AND RELATED PARTS -6
LYCOMING AEIO-360-HB PARTS CATALOG CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKSHAFT IDLER GEARS, TACHOMETER DRIVE AND CAMSHAFT. FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 65 PLUNGER, Fuel pump, long 7996 GEAR ASSY., Crankshaft idler, plain 3 77309 BUSHING, Crankshaft idler gear 7507 GEAR ASSY., Crankshaft idler 5 77309 BUSHING, Crankshaft idler gear 6 76 SHAFT ASSY., Tachometer 7 LW-667 PIN, 3/6 dia. x -/6 long STD-3 RING, Internal retaining 9 LW-3796 SHAFT, Crankshaft idler gear 0 LW-3H0. STD-6 LW-3 BOLT, 5/6- x 7/ long, hex. hd., dr. NUT, 5/6- NC-3 slotted shear CAMSHAFT ASSEMBLY 0 3 76 SPACER, Tachometer shaft centering 0-7
. LYCOMING AEIO-360-HB PARTS CATALOG 7 6 5 Figure. CRANKSHAFT IDLER GEARS, TACHOMETER DRIVE AND CAMSHAFT -
LYCOMING AEIO-360-HB PARTS CATALOG CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP PROPELLER GOVERNOR DRIVE ASSEMBLY (CRANKCASE) FIG. REF. 5 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 7775 GEAR, Propeller governor driven LW-0 SHAFT, Propeller governor idler gear 3 777 GEAR ASSY., Propeller governor idler 777 BUSHING, Propeller governor idler gear 5 STD-9 DOWEL, 3/3 dia. x 7/3 long 6 STD-79 DOWEL, 3/3 dia. x 9/3 long 7 739 WASHER, Thrust (.055 -.0595 thick) AR 7350 WASHER, Thrust (.06 -.063 thick) AR 735 WASHER, Thrust (.0655 -.0665 thick) AR 735 WASHER, Thrust (.069 -.070 thick) AR 0L WASHER, Thrust (.055 -.065 thick) AR AN565B03H5 SET SCREW, No. 0-3 x 5/6 long 9 7055 GASKET, 5/3 I.D. x -/ O.D. x /6 thick 0 LW-396 PLUG, 3/-6 hex hd. -9
LYCOMING AEIO-360-HB PARTS CATALOG I Figure 5. PROPELLER GOVERNOR DRIVE ASSEMBLY (CRANKCASE) -0
LyCOMING AEIO-360-HB PARTS CATALOG CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE ATTACHING PARTS FIG. REF. 6 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-5-.50 BOLT, /-0 x -/ long, hex. hd. 5 LW-5-.00 BOLT /-0 x.00 long, hex. hd. STD- WASHER, / plain 3 6003 STRAP, Lifting LW-5-.75 BOLT, /-0 x -3/ long, hex. hd. LW-5-.3 BOLT, /-0 x -/ long, hex. hd. STD-60 WASHER, / lock, internal teeth 3 STD- NUT, /-0 plain 9 LW-5S.50 BOLT, /-0 x -/ long, hex. hd., dr. end 3 STD- WASHER, / plain (max. 9) AR STD-9 NUT, /-0 slotted shear 3 STD-33 WASHER, 3/ plain, /6 thick 3 AN960-66L WASHER, 3/ plain, /3 thick STD-7 NUT, 3/- slotted AN6-3A BOLT, 3/- x 3-37/6 long, hex. hd. STD-33 WASHER, 3/ plain STD-67 WASHER, 3/ lock, internal teeth STD-596 NUT, 3/- plain 760 STUD, /-0 x 0-5/6 long -
LYCOMING AEIO-360-HB PARTS CATALOG.3, 3,6, 9,0, Figure 6. CRANKCASE ATTACHING PARTS -
LYCOMING AEIO-360-HB PARTS CATALOG ACCESSORY HOUSING AND RELATED PARTS ACCESSORY HOUSING ASSEMBLY FIG. REF. 7 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 73 GASKET, Accessory housing A533-05 HOUSING ASSY., Accessory 3 3C- STUD, 5/6- x -/ long 3C-9 STUD, 5/6- x -3/ long 5 5C- STUD, /-0 x -3/ long 6 3CD-7 STUD, 5/6- x -/ long, drilled 3 7 0 PLUG, /-7 NPT, Allen head STD-7 PLUG, 3/- NPT, Allen head 0 0 -
LYCOMING AEIO-360-HB PARTS CATALOG - Figure 7. ACCESSORY HOUSING ASSEMBLY -
LyCOMING AEIO-360-HB PARTS CATALOG ACCESSORY HOUSING AND RELATED PARTS OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 753 BODY ASSY., Oil pump 05K93-S * OIL PUMP IMPELLER KIT 3 67 SHAFT, Oil pump drive STD-35 WASHER, 5/6 plain 3 5 STD-0 NUT, 5/6- slotted 3 6 LW- 60 SEAL, Tachometer drive, oil 7 STD- WASHER, / plain STD-60 WASHER, / lock, internal teeth 9 LW-5-0.9 BOLT, /-0 x 5/6 long, hex. hd. 9 0 LW-5-.3 BOLT, /-0 x -/ long, hex. hd. LW-5-. BOLT, /-0 x -7/6 long, hex. hd. * See latest edition of Lycoming Service Bulletin No. 5. -3
LYCOMING AEIO-360-HB PARTS CATALOG ^ Figure. OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS -
LYCOMING AEIO-360-HB PARTS CATALOG ACCESSORY HOUSING AND RELATED PARTS FUEL PUMP AND PROPELLER GOVERNOR DRIVE COVER FIG. REF. 9 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 60096 GASKET, Fuel pump LW-573 FUEL PUMP, Dual diaphragm (63) 3 STD-33 WASHER, 3/ plain STD- SCREW, 3/-6 x -9/3 long, socket drive 5 6955 GASKET, Accessory drive adapter 6 6906 COVER, Governor drive adapter pad 7 STD-35 WASHER, 5/6 plain STD-75 WASHER, 5/6 lock, internal teeth 9 STD-0 NUT, 5/6- plain 0 7053 737 GASKET, Governor COVER, Governor drive 0 STD-35 WASHER, 5/6 plain 3 3 STD-75 WASHER, 5/6 lock, internal teeth STD-0 NUT, 5/6- plain -5
LYCOMING AEIO-360-HB PARTS CATALOG 5-6 Figure 9. FUEL PUMP AND PROPELLER GOVERNOR DRIVE COVER -6
ACCESSORY HOUSING AND RELATED PARTS VACUUM PUMP DRIVE AND COVER FIG. PART QUANTITY REF. NUMBER DESCRIPTION PER 0 ASSEMBLY 63 GASKET, Vacuum pump 609 ADAPTER ASSY., Vacuum pump 3 STD-77 PIN, / dia. x / long 06A9956 OIL SEAL, 7/ I.D. x -/ O.D. x 5/6 wide 5 7970 GEAR ASSY., Vacuum pump driven 6 7596 WASHER, Accessory drive gear 7 33 GASKET, Vacuum pump 6030 COVER, Vacuum pump 9 6593 * SPACER, Vacuum pump 0 STD- WASHER, / plain STD-60 WASHER, / lock, internal teeth STD- NUT, /-0 plain * Used only if no vacuum pump drive is installed. -7
LYCOMING AEIO-360-HB PARTS CATALOG - 7- Figure 0. VACUUM PUMP DRIVE AND COVER -
LYCOMING AEIO-360-HB PARTS CATALOG ACCESSORY HOUSING AND RELATED PARTS OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 67 SCREEN ASSY., Oil pressure 673 GASKET, Oil pressure housing 3 6950 HOUSING, Oil pressure screen 06E9769-0.63 GASKET, Annular, 5/ I.D. 5 STD- WASHER, / plain 6 STD-60 WASHER, / lock, internal teeth 7 LW-5-.00 BOLT, /-0 x.00 long, hex. 53E VALVE ASSY., Temp. control oil cooler 9 7650 GASKET, Valve assembly 0 06E9769-0.63 GASKET, Annular, 5/ I.D. 67 PLUG, Oil cooler bypass STD-7 PLUG, 3/- NPT, Allen head -9
LYCOMING AEIO-360-HB PARTS CATALOG 9. - -5 - I Figure. OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE -0
LYCOMING AEIO-360-HB PARTS CATALOG CYLINDER, PISTON AND VALVE TRAIN CONNECTING RODS, PISTONS AND RING ASSEMBLIES FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-750-S CONNECTING ROD ASSEMBLY LW-393 BUSHING, Connecting rod, upper 3 7506 BOLT, Connecting rod LW-6 NUT, Connecting rod bolt 5 M939 BEARING, Connecting rod 6 7509 PISTON, Compression ratio,.50: 7 LW-07 * PIN, Piston 79 * PLUG, Piston pin 9 7 RING, Piston compression 0 H950 RING, Piston, oil regulating * See latest edition of Lycoming Service Instruction No. 67. 3-
LYCOMING AEIO-360-HB PARTS CATALOG -5 9 Figure. CONNECTING RODS, PISTONS AND RING ASSEMBLIES 3-
AEIO-360-HB PARTS CATALOG CYLINDER, PISTON AND VALVE TRAIN CYLINDER ASSEMBLY 0 FIG. REF. 3 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-7 CYLINDER ASSEMBLY 7057 SEAT, Intake valve 705 SEAT, Exhaust valve 66 * GUIDE, Valve intake, flanged 6R9 * GUIDE, Valve exhaust, flanged 66796 INSERT, Spark plug, -.5 MM STD-353 INSERT, No. 0- Helicoil x 5/ long 3C- STUD, 5/6- x -/ long, 5C- STUD, /-0 x.00 long MS03-6D ELBOW, 5, 3/ flared tube 6660 BUSHING, Rocker shaft 0 PLUG, / pipe 776 ** GASKET, Exhaust LW-996 ** GASKET, Exhaust 660 FLANGE, Exhaust STD-35 WASHER, 5/6 plain STD-75 WASHER, 5/6 lock, internal teeth STD-0 NUT, 5/6- plain * See latest edition of Lycoming Service Instruction No. 56. ** See latest edition of Lycoming Service Instruction No. 0. 3-3
AEIO-360-HB PARTS CATALOG I 3 Figure 3. CYLINDER ASSEMBLY 3-
AEIO-360-HB PARTS CATALOG CYLINDER, PISTON AND VALVE TRAIN CYLINDER RELATED PARTS FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 5F9957-3 * 5F9957-35 * 5F9957-36 * 5F9957-37 * 7F9357 ** 3 7637 LW-3790 5 LW-9 6 7 7 77 33-B 9 STD-090 ROD ASSY., Push (A total of reqd.) ROD ASSY., Push (A total of reqd.) ROD ASSY., Push (A total of reqd.) ROD ASSY., Push (A total of reqd.) ROCKER ASSY., Valve BUSHING, Valve rocker SHAFT, Valve rocker THRUST BUTTON, Rocker shaft RING, Oil seal 3/3 dia. x -7/3 long SPACER, 33/6 I.D. x 7/ O.D. x 3/ thick NUT, 3/- plain NUT, /-0 plain AR AR AR AR 6 * See latest edition of Lycoming Service Instruction No. 060 for complete push rod application. ** Due to the size of the area where the part number is stamped, the last five digits may be all that is shown (9357). O 3-5
LYC OMIJCG AEIO-360-HB PARTS CATALOG I Figure. CYLINDER RELATED PARTS 3-6
LYCOMIMG AEIO-360-HB PARTS CATALOG CYLINDER, PISTON AND VALVE TRAIN CYLINDER HEAD DRAIN TUBES, INTERCYLINDER BAFFLES AND ROCKER BO COVERS FIG. REF. 5 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY STD-6 NIPPLE, Straight, 3/ I.D. hose STD- HOSE, 3/ x -/ long 3 LW- 559-5-05 CLAMP, Hose 6759 TUBE ASSY., Cyl. head oil drain, cyl. no. 5 6760 TUBE ASSY., Cyl. head oil drain, cyl. no. 6 676 TUBE ASSY., Cyl. head oil drain, cyls. no. 3 & 7 75339 BAFFLE ASSY., Intercylinder 76 RETAINER, Intercylinder baffle 9 760 HOOK, Intercylinder baffle retainer 0 75906 GASKET, Rocker box cover 67 COVER, Rocker box STD-95 SCREW, /-0 x 5/ long, pan. hd., self-locking. 3-7
LYCOMItG AEIO-360-HB PARTS CATALOG 0 -,V,PU Figure 5. CYLINDER HEAD DRAIN TUBES, INTERCYLINDER BAFFLES AND ROCKER BO COVERS 3-
LVYOMIWG AEIO-360-HB PARTS CATALOG CYLINDER, PISTON AND VALVE TRAIN VALVE ASSEMBLY FIG. PART QUANTITY REF. NUMBER DESCRIPTION PER 6 ASSEMBLY 7393 VALVE, Intake LW-900 VALVE, Exhaust (rotator type) 3 LW-795 SPRING, Valve, inner LW- 00 SPRING, Valve, outer 5 65 SEAT, Valve spring, lower intake 6 LW-333 SEAT, Valve spring, lower exhaust 7 LW-0077 SEAT, Valve spring, upper intake LW-675 SEAT, Valve spring, upper exhaust (rotator type) 9 60009 KEY, Valve, intake 0 7C9 KEY, Valve, exhaust (rotator type) 7C936 CAP, Valve stem, exhaust (rotator type) 790 PLUNGER ASSY., Hydraulic tappet 3 5B39 SOCKET, Hydraulic tappet LW-5 SHROUD TUBE ASSY., Push rod 5 LW-995 SPRING, Shroud tube 6 LW-7 LOCKPLATE, Shroud tube 7 STD- NUT, /-0 plain LW-66 SEAL, Shroud tube 9 7030 SEAL, Shroud tube 0 3-9
LYCOIIINUG AEIO-360-HIB PARTS CATALOG ^ 3 9 9-- Figure 6. VALVE ASSEMBLY 3-0
LVYcW'OaIG AEIO-360-HB PARTS CATALOG IGNITION SYSTEM SLICK MAGNETOS, MAGNETO DRIVES, SLICK HARNESSES AND SPARK PLUGS FIG. REF. 7 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 3 5 6 7 9 0 ** 6665 STD-73 6 LW- 706 LW-6 66GC0SFNN 67P006 67P007 66M95 STD-75 STD-0 -E7 * 0P976--3 GEAR, Magneto, impulse coupling COTTER PIN, 3/3 dia. x 3/ long GASKET, Magneto adapter ADAPTER, Magneto, impulse coupling GASKET, Magneto MAGNETO, Slick, Impulse (37) HARNESS ASSY., Right, Slick Model M-99 HARNESS ASSY., Left, Slick Model M-795 CLAMP, Magneto WASHER, 5/6 lock, internal teeth NUT, 5/6- plain SPARK PLUG, Champion (REM3E) or Auburn ((SR) BAG, Magneto harness attaching * Item No. spark plugs are used in current production only. Additional spark plugs are available for this engine. See latest edition of Lycoming Service Instruction No. 0 for complete listing of all approved spark plugs. ** See page - for a breakdown of individual parts contained in the magneto and harness attaching parts bag. These parts to be attached by customer per engine line drawing included in each bag. -
LVCOMGIII AEIO-360-HB PARTS CATALOG LW-666-5-5 LW- 060 STD- STD- 7 7673 LW- 666-5-50 STD-696 STD-96 LW-M-375 P/N 0P976--3 CLIP, One wire CLIP, Two wire WASHER, '/ plain BOLT, '/-0 x 3/6 long ZIP STRAP CLAMP WASHER, '/ plain (thin) SCREW, /-0 x -/ long PLATE, Spark plug cable 3 6 3 0 9 Figure 7. SLICK MAGNETOS, MAGNETO DRIVES, SLICK HARNESSES AND SPARK PLUGS -
LYCOMIYG AEIO-360-HB PARTS CATALOG ELECTRICAL SYSTEM SKY-TEC STARTER AND ATTACHING PARTS 0 FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 3 3A0 STD-75 LW-3-0.9 STD-0 STARTER, Sky-Tec (9-LS) WASHER, 5/6 lock, internal teeth BOLT, 5/6- x 5/6 long, hex. hd. NUT, 5/6- plain 3 NOTE See latest edition of Lycoming Service Instruction No. 5 for complete listing of FAA approved starters, generators, alternators, regulators and relays. 0 Figure. SKY-TEC STARTER AND ATTACHING PARTS 5-
LYCOMIwVG AEIO-360-HB PARTS CATALOG ELECTRICAL SYSTEM ALTERNATOR ASSEMBLY AND BELT FIG. REF. 9 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 3 LW-37 LW-33 36B9 37A9773-376 ALTERNATOR ASSY., Volt, 60 Amp. ALTERNATOR, (ALY-50-LS) PULLEY, Alternator BELT, Alternator drive, 3/ wide NOTE See latest edition of Lycoming Service Instruction No. 5 for complete listing of FAA approved starters, generators, alternators, regulators and relays. A! 3 Figure 9. ALTERNATOR ASSEMBLY AND BELT 5-
LYCOMIING AEIO-360-HB PARTS CATALOG ELECTRICAL SYSTEM ALTERNATOR MOUNTING AND ATTACHING PARTS 0 FIG. REF. 0 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 07A 97 7333 LW-3-0.9 7530 STD-35 LW-3H0.75 BRACKET, Alternator LOCKPLATE, 5/6 bolt x.00 spacing BOLT, 5/6- x 5/6 long, hex. hd. LINK, Alternator adjusting WASHER, 5/6 plain BOLT, 5/6- x 3/ long, hex. hd. STD-77 WASHER, Plain, 3/ O.D. x /3 I.D. x / thick LW-3H0.75 BOLT, 5/6- x 3/ long, hex. hd. 07F36 STRUT, Alternator support LW-3 H0.75 BOLT, 5/6- x 3/ long, hex. hd. STD-690 WASHER, 3/6 O.D. x 5/6 I.D. x /6 thick AN6- BOLT, 3/- x -37/6 long, hex. hd., drilled end STD-690 WASHER, 3/6 O.D. x 5/6 I.D. x /6 thick STD-7 NUT, 3/- slotted STD-73 COTTER PIN, 3/3 dia. x 3/ long AN6-6 BOLT, 3/- x -53/6 long, hex. hd., drilled end 7653 SHIM, -/ O.D. x 3/3 I.D. x.005 thick AR STD-690 WASHER, 3/6 O.D. x 5/6 I.D. x /6 thick AR STD-7 NUT, 3/- slotted STD-73 COTTER PIN, 3/3 dia. x 3/ long 5-3
LYCOaMwiG AEIO-360-HIB PARTS CATALOG 'in6 5 "=' 0 Figure 0. ALTERNATOR MOUNTING AND ATTACHING PARTS 5-
LYCOEIYMIG AEIO-360-HB PARTS CATALOG OIL SUMP AND INDUCTION SYSTEM OIL SUMP ASSEMBLY AND AEROBATIC COMPONENTS FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-3353 GASKET, Oil sump LW-36 SUMP ASSEMBLY., Oil 3 79 CONNECTION, Intake pipe 5C-0 STUD, /-0 x -/ long 5 3C-7 STUD, 5/6- x -/ long 6 STD-9 PLUG, /- NPT, Allen head 7 STD-9 PLUG, /- NPT, Allen head STD- WASHER, / plain 9 STD-60 WASHER, / lock, internal teeth 0 0 LW-5-0.9 BOLT, /-0 x 5/6 long, hex. hd. 6 3 LW-5-.3 STD- LW-375 BOLT, /-0 x -/ long, hex. hd. NUT, /-0 plain PLUG, Sump 0 70 SCREEN, Oil suction 5 LW-035 FITTING, Sump (oil suction) 6 LW-3753 * FITTING, Sump. (oil strainer) 7 LW-375 * FITTING, Sump (oil return) 57A009 * OIL SEPARATOR 9 LW-3755 * BREATHER, Tee 0 57B99* OIL VALVE * Shipped loose with engine. 6-
LYCOMIIIMG AEIO-360-HIB PARTS CATALOG,m IOTE- OIL LINES ARE NISHED WITH TIC) ACCESSORY Figure. OIL SUMP ASSEMBLY AND AEROBATIC COMPONENTS 6-
LYVC"OMIMG AEIO-360-HB PARTS CATALOG OIL SUMP AND INDUCTION SYSTEM INTAKE PIPES AND ATTACHING PARTS FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 705 PIPE, Intake 69603 HOSE, -3/ I.D. x -3/6 O,D. x -3/ long 3 LW- 559-- 7973 CLAMP, Hose GASKET, bolt flange, -3/ I.D. 5 6 7 7336 STD- STD- 60 LW-5-.5 FLANGE, Intake pipe upper WASHER, / plain WASHER, / lock, internal teeth BOLT, /-0 x -/ long, hex. hd. 6-3
LYCOMIMG AEIO-360-HB PARTS CATALOG <=k -5 Figure. INTAKE PIPES AND ATTACHING PARTS 6-
LYCOIIMI;G AEIO-360-HB PARTS CATALOG OIL SUMP AND INDUCTION SYSTEM FUEL INJECTOR, FUEL MANIFOLD AND INJECTION NOZZLES FIG. PART QUANTITY REF. NUMBER DESCRIPTION PER 3 ASSEMBLY 66 GASKET, Fuel injector 736 SPACER, Fuel injector 3 LW-566 FUEL INJECTOR (575-7) STD-35 WASHER, 5/6 plain 5 STD-0 NUT, 5/6- plain 6 STD-75 WASHER, 5/6 lock, internal teeth 7 LW-65 NOZZLE, Injection (56) LW-5533 MANIFOLD ASSY., Fuel 9 MS03- ELBOW, / NPT to / flared tube 0 STD- NIPPLE, Union, / NPT 0G3 NIPPLE, Nozzle pressure gauge 0 PLUG, / pipe 3 73966 SPACER, Fuel manifold bracket 7597 BRACKET, Fuel manifold I 5 759 BRACKET, Fuel manifold 6 STD-907 SCREW, No. 0- x 9/6 long, flat hd. 7 STD-90 WASHER, No. 0 lock, external teeth 0 6-5
LYCOMIfNG AEIO-360-HB PARTS CATALOG in 7 Figure 3. FUEL INJECTOR, FUEL MANIFOLD AND INJECTION NOZZLES 6-6
LYCCOIM/IIG AEIO-360-HB PARTS CATALOG OIL SUMP AND INDUCTION SYSTEM FUEL LINES AND ATTACHING PARTS 0 FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW- 09-0-70 TUBE ASSY., Fuel line LW-666-0-75 CLAMP 3 LW-666-0-3 CLAMP, / dia. for No. 0 screw STD-60 SCREW, No. 0-3 x 5/ long, fill. hd. 5 STD-670 LOCKNUT, No. 0-3 6 LW-79-S33 HOSE ASSY., / hose, straight (injector to manifold) 7 LW-77-6S6 HOSE ASSY., 3/ hose, 90 elbow (pump to injector) 7566 * ELBOW, 5/6 tubing, adj. (fuel pump inlet) 9 7377 * ELBOW, 3/ flared tube, adj. (fuel pump outlet) * Requires P/N MS95-06 O-ring. 6-7
Textron Company AEIO-360-HB PARTS CATALOG 'F Figure. FUEL LINES AND ATTACHING PARTS 6-
LVYCOINIG I AEIO-360-HB PARTS CATALOG SERVICE KIT SECTION... SEAL AND GASKET SET 0 Part No. Part Name Qty. 7539- AN90-A LW-033 LW-7 LW-6 LW-795 LW-3353 LW-379 LW-60 LW-995 LW-639 LW-66 LW-996 STD-75 STD-3 06A9956 06E9769-0.63 06E 9769-.00 06E9769-.5 69-C 60096 673 63 6 66 635 696 6935 6955 7030 7055 7 7973 7053 7059 7075 707 709 70 73 79 739 7333 737 73 7065 706 75906 KIT - SEAL AND GASKET SET GASKET, Metal tube connect seal LOCKPLATE, Crankshaft gear LOCKPLATE, Shroud tube GASKET, Magneto GASKET, Oil filter adapter GASKET, Oil sump SEAL, Crankshaft oil SEAL, Tachometer drive SPRING, Shroud tube LOCKPLATE, Crankshaft gear SEAL, Shroud tube GASKET, Exhaust flange WASHER, 5/6 lock, internal teeth SEAL, Oil SEAL, Oil GASKET GASKET GASKET GASKET, Fuel pump GASKET, Fuel pump GASKET, Oil pressure housing GASKET, Accessory adapter GASKET, Magneto adapter GASKET, Carburetor GASKET, Accessory drive GASKET, Fuel pump adapter SPACER GASKET, Accessory drive SEAL, Shroud tube GASKET RING, Oil seal GASKET GASKET, Governor GASKET, Oil level gage SEAL, Oil LOCKPLATE RING, Oil seal GASKET, Oil level gage RING, Oil seal LOCKPLATE GASKET LOCKPLATE LOCKPLATE GASKET, Accessory housing RING, Oil level gage seal RING, Oil level gage plug GASKET, Rocker box cover 7-
LVYCOAIIWIG AEIO-360-HB PARTS CATALOG SERVICE KIT SECTION... SEAL AND GASKET SET (Continued) Part No. 7539-7650 7690 775 776 33 77569 MS95-0 Part Name KIT - SEAL AND GASKET SET (Continued) GASKET, Oil cooler bypass SEAL, Crankshaft oil GASKET, Carburetor GASKET, Exhaust flange GASKET, Vacuum pump RING, Seal, intake pipe "O" RING, /3 ID x /6 section Qty. SERVICE KIT SECTION... CYLINDER, PISTON & RING ASSY. KIT I Part No. 05K0 LW-7 LW-900 7393 LW-00 LW-795 LW-0077 LW-675 65 LW-333 60009 7C9 7C936 7509 7 H950 LW-07 60 7 LW-66 7030 75906 79 776 7973 LW-7 Part Name KIT - CYLINDER, PISTON AND RING ASSY. CYLINDER ASSEMBLY VALVE, Exhaust VALVE, Intake SPRING, Valve, outer SPRING, Valve, inner SEAT, Valve spring, upper intake SEAT, Valve spring, upper exhaust SEAT, Valve spring, lower intake SEAT, Valve spring, lower exhaust KEY, Valve, intake KEY, Valve, exhaust CAP, Valve stem, exhaust PISTON RING, Piston, compression RING, Piston, oil regulating PIN, Piston PLUG, Piston pin RING, Oil seal SEAL, Shroud tube SEAL, Shroud tube GASKET, Rocker box cover PLUG, Piston pin GASKET, Exhaust GASKET, Intake LOCKPLATE, Shroud tube Qty. 7-
Textron Compny AEIO-360-HB PARTS CATALOG SERVICE KIT SECTION... CRANKCASE ASSY. AND THRU STUD KIT Part No. Part Name Qty. B95-S B95- AN565B 03H AN565B 03H5 STD-090 3C- 3C-6 77 760 SSP-5 SSP-576 SSP-769 CRANKCASE ASSY. AND THRU STUD KIT CRANKCASE ASSEMBLY SET SCREW, No. 0-3 x / long SET SCREW, No. 0-3 x 5/6 long NUT, /-0 plain STUD, 5/6- x -3/ long STUD, 5/6- x.00 long SPACER, 33/6 I.D. x 7/ O.D. x 3/ thick THRU STUD TAG, Thin wall bearings TAG, Propeller governor set screws TAG, Propeller governor studs 0 7-3
LYCOEMIIG AEIO-360-HB PARTS CATALOG PART NO. NUMERICAL INDE PART NAME PAGE NO. PART NO. PART NAME PAGE NO. AN565B 03H5 AN6- AN6-6 AN6-3A AN960-66L LW-5-0.9 LW-5-0.9 LW-5-.00 LW-5-.3 LW-5-.3 LW-5-.3 LW-5-.5 LW-5-. LW-5-.50 LW-5-.75 LW-5-.00 LW-5S.50 LW-3-0.9 LW-3-0.9 LW-3H0.75 LW-3H0. LW-0077 LW-5 LW-73 LW- 750-S LW-795 LW-00 LW-997 LW-09-0-70 LW-6 LW-7 LW-7 LW-6 LW-706 LW-79-S33 LW-77-6S6 LW-9 LW-333 LW-3353 LW-375 LW-3753 LW-375 LW-3755 LW-3790 Set Screw Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Seat Shroud Tube Assy. Spring Connecting Rod Assy. Spring Spring Crankshaft Seal Tube Assy. Nut Lockplate Cylinder Assy. Gasket Adapter Hose Assy. Hose Assy. Thrust Button Seat Gasket Sump Plug Fitting Fitting Breather Tee Shaft -9 5-3 5-3 - - -3 6- -9 - -3 6-6-3-3 - - - - 5-5-3 5-3 -7 3-9 3-9 -3 3-3-9 3-9 -3 6-7 3-3-9 3-3 - - 6-7 6-7 3-5 3-9 6-6- 6-6- 6-3-5 LW-379 LW-3793 LW-3796 LW-36 LW-3 LW-396 LW-393 LW-0 LW-035 LW-07 LW-60 LW-33 LW-37 LW-70 LW-995 LW-573 LW-5533 LW-559-5-05 LW-559-- LW-566 LW-666-0-3 LW-666-0-75 LW-67 LW-675 LW-05 LW-65 LW-639 LW-66 LW-667 LW-3 LW-900 LW-996 MS03- MS03-6D STD- STD- STD- STD- STD- STD- STD-9 STD-33 STD-33 STD-35 Crankshaft Seal Stud Shaft Sump Assy. Bearing Plug Bushing Shaft Fitting Piston Pin Seal Alternator Alternator Assy. Gage Assy. Spring Fuel Pump Manifold Assy. Clamp Clamp Fuel Injector Clamp Clamp Support Assy. Seat Spring Injection Nozzle Lockplate Seal Pin Camshaft Assy. Valve Gasket Elbow Elbow Dowel -3 - -7 6- -3-9 3- -9 6-3- -3 5-5- -3 3-9 -5 6-5 3-7 6-3 6-5 6-7 6-7 -5 3-9 -3 6-5 -5 3-9 -7-7 3-9 3-3 6-5 3-3 - -3-7 -9 6-6-3-9 - -5-3 -
L A Textron C AEIO-360-HB PARTS CATALOG NUMERICAL INDE (Continued) PART NAME Plug Nipple Dowel Dowel Nut Locknut Nipple Cotter Pin Cotter Pin Plug Plug Dowel Screw Nut Nut Dowel Plug Plug Insert Nut Nut Nut Nut Nut Nut Nut PAGE NO. PART NO. -5 3-3 5-3 6-5 6-6-5 - -3-7 -9 6-6-3-5 3-3 - 5-6-5 - - - - 6-7 - 3-7 5-3 - 5-3 - -9-9 6-7 - 5-3 -5-5 - 3-3 -5 3-3 - 5-6-5 - -7 STD- STD- STD-0 STD-63 STD-77 STD- 77 STD- STD- STD-907 STD-90 STD-95 STD-090 STD-6 STD-3 STD-6 STD-9 5C- 5C-0 5C- 3C- 3C- 3C- 3C-3 3C-7 3C-7 3C-9 3CD-7 3-3 3-3D-7 50-5 33-B 0-B 0 0 0 0 -E7 33 60009 60096 6030 6003 60 PART NAME Nut Nut Nut Insert Pin Hose Screw Screw Screw Nut Nut Ring Ring Nut Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Nut Ball Plug Plug Plug Plug Spark Plug Gasket Key Gasket Cover Strap Spring - PART NO. STD-35 STD-35 STD-35 STD-35 STD-9 STD- STD-60 STD-60 STD-60 STD-60 STD- 60 STD-60 STD-75 STD-75 STD-75 STD-75 STD-75 STD-5 STD-557 STD-596 STD-69 STD-670 STD-67 STD-6 STD-690 STD-73 STD-73 STD-7 STD-7 STD-79 STD-60 STD-7 STD-7 STD-065 STD- STD-339 STD-353 STD-0 STD-0 STD-0 STD-0 STD-0 STD- STD- PAGE NO. 3-9 6- -3-5-3-7 3-7 -5 6-5 6-5 3-7 3-5 -7-7 -7-3-3 6- - - - 3-3 - - 6- - - - - - - 3-5 -3 - - 3-3 6-5 - -7 3-9 -5-7 - -3 0
LVYCOIAIVG AEIO-360-HB PARTS CATALOG PART NO. NUMERICAL INDE (Continued) PART NAME PAGE NO. PART NO. PART NAME PAGE NO. 609 673 67 63 67 660 650 65 6665 66 6 67 67 65 66 6660 66796 6593 666 6759 6760 676 6906 6950 6955 69603 69796 7030 7055 70 705 703 7 7596 760 76 7973 7053 7057 705 7059 7075 709 755-S Adapter Assy. Gasket Shaft Gasket Cover Flange Plug Plunger Gear Valve Guide, Intake Gasket Plug Screen Assy. Seat Gasket Bushing Insert Spacer Spring Tube Assy. Tube Assy. Tube Assy. Cover Housing Gasket Hose Dowel Seal Gasket Screen Intake Pipe Engine Bushing Ring Hook Retainer Gasket Gasket Seat Seat Gasket Seal Ring Bushing -7-9 -3-7 3-7 3-3 -5-7 - 3-3 - -9-9 3-9 6-5 3-3 3-3 -7-3 3-7 3-7 3-7 -5-9 -5 6-3 - 3-9 -9 6-6-3-3-5-7 3-7 3-7 6-3 -5 3-3 3-3 -3-3 -3-5 75 79 7377 737 7566 777 7970 736 739 7350 735 735 7336 7333 73 7393 73966 7065 7 7597 759 7637 77 7996 7506 7507 7509 755 75339 7530 75656-S 75657-S 7566 75767 75906 76 76 760 7650 7653 77309 7767 776 770 Bushing Piston Pin Plug Elbow Cover Gear Tappet Body Gear Assy. Spacer Thrust Thrust Thrust Thrust Flange Lockplate Gasket Valve Spacer Ring Ring Bracket, Fuel Manifold Bracket, Fuel Manifold Bushing Spacer Gear Assy. Bolt Gear Assy. Piston Stud Baffle Assy. Link Bushing Bushing Elbow Tube Gasket Spacer Shaft Assy. Stud Gasket Shim Bushing Spring Gasket Valve Assy. - 3-6-7-5 -5-3 -7 6-5 -9-9 -9-9 6-3 5-3 - 3-9 6-5 -3 3-6-5 6-5 3-5 3-5 -7 3- -7 3- - 3-7 5-3 -5-5 6-7 -3 3-7 -7-7 -, -9 5-3 -7-3 3-3 -3-3
LVOMVIPJG AEIO-360-HB PARTS CATALOG PART NO. PART NAME PAGE NO. NUMERICAL INDE (Continued) 777 777 7775 790 753 79 0L 0P976--3 0G3 05K93-S 06A9956 06E9769-0.63 06E9769-.5 07A97 07F36 B95-3B70 3S966 H950 5B39 5F9957-3 5F9957-35 5F9957-36 5F9957-37 6R9 7C936 7C9 7F9357 A9 D335 M939 A533-05 3A0 36B9 37A9773-376 53E 57A009 57B99 66GC0SFNN 66M95 67P006 67P007 Bushing Gear Assy. Gear Plunger Assy. Body Assy. Connection Thrust Bag, Mag. Attaching Nipple Impeller Kit Oil Seal Gasket Gasket Bracket Strut Crankcase Assy. Crkshft & Bush. Assy. Gear Ring Socket Rod Assy. Rod Assy. Rod Assy. Rod Assy. Valve Guide, Exhaust Cap Key Rocker Assy. Bearing Bearing Bearing Housing Assy. Sky-Tec Starter Pulley Alternator Belt Valve Assy. Oil Separator Oil Valve Magneto Clamp Harness Assy. Harness Assy. -9-9 -9 3-9 -3 6- -9-6-5-3 -7-9 -3 5-3 5-3 - -5-5 3-3-9 3-5 3-5 3-5 3-5 3-3 3-9 3-9 3-5 -3-3 3- - 5-5- 5- -9 6-6- - - - - -