ILM plus,0,,0 PARTS MANUAL ECN-M0XXX Rev..0, Date 0--0 Part #90-07-000 99 Piuma Ave., Cerritos, CA 9070 Tel (888)-77-8 Fax ()-9-88 7 Whitehead Road, Trenton, NJ 089 Tel (09)-87-00 Fax (09)-87-0 Visit our website at www.palfinger.com for up to date information and notifications If you received this product with damaged or missing parts, Please contact PALFINGER Liftgates at (888)-77-8
INDEX ILM plus - Column gate Important gate information: On the driverside column TABLE OF CONTENT Page LIFTING GEAR CHAIN LINK, ANCHOR AND SPROCKETS CHAIN ROUTING RUNNER GAS SPRING 7 PLATFORM STEEL 8 PLATFORM ALU FOLDING RAMP 9 PLATFORM ALU FOLDING RAMP ARR 0 CART STOP CONTROL SYSTEM CYLINDER OPEN-CLOSE CYLINDER POWER UNIT 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Lifting Gear 7 8 9 0 7 Matching table Width of truck = Width of liftgate 88'' wide = 8'' wide 90'' wide = 88'' wide 9'' wide = 9'' wide 0'' wide = 00'' wide No. Description Part no. Door Cover see next page STD Light Kit - red/ white 70-0709-98/0/ LED Light Kit - red/ white 70-0709-99/ H-Frame Weld 9" 0-0709-00 H-Frame Weld 00" 0-0709-0 Storage safety latch, kit, incl. hardware 0-07-000 Above Floor Kit for both sides 0-0709-00 Plate PM-0-0709-00 7 Cover Guard PM-0-0709-008 8 Holster, ILM heavy duty PM-70-0709-00 9 Safety Latch Plate PM-0-0709-008 0 Axle Nut, /8" PM-00-0709-0 Latch Pin, /8 PM-00-0709-0 Rail Driver Side PM-0-0709-00 Rail Curb Side PM-0-0709-00 Cap Plastic PM-7 Remote Cable Cover Plate PM-70-0709-00 Speednut 000 7 Truss screw - / - 0 x /" 099 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Cover Doors Matching table Width of truck = Width of cover door 88'' wide = 7'' wide 90'' wide = 78'' wide 9'' wide = 8'' wide 0'' wide = 90'' wide No. Description Part No. Cover door, w/o light cut outs, for 7'' wide door 00-0709-0 Cover door, w/o light cut outs, for 78'' wide door 00-0709-0 Cover door, w/o light cut outs, for 8'' wide door 0-0709-009 Cover door, w/o light cut outs, for 90'' wide door 00-0709-08 Cover door, w/ light kit, for 78'' wide door 70-0709-99 Cover door, w/ light kit, for 8'' wide door 70-0709-9 Cover door, w/ light kit, for 90'' wide door 70-0709-9 Cover door, w/ light and license plate cut outs, for 8'' wide door 0-07-000 Cover door, w/ light and license plate cut outs, for 90'' wide door 0-07-00 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Drop in License Plate No. Description Part No. License plate bracket -7-00 License plate lamp 0--00 Button head cap screw, / - 0 x 0.7'' ES7 Rivet nut, / - 0 EM-7 Rivet, / x 0.'' EK07 KIT Drop in license plate kit, incl. all components above -7-0 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Chain Link, Anchor and Sprockets 7 No. Description Part no. Sprocket - t Orange (00, 000, 00) PM-0-0709-07 Sprocket - t Black (000) PM-0-0709-0 Pin, Short PM-0-0709-0 Pin, Long PM-0-0709-0 Hair Pin Clip -. x. PM-8 Chain Anchor - Adjustable PM-0-0709-0 Chain link PM-9 7 Pin, AF PM-0-0709-007 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Chain Routing Drivers Side Chain Truck Side Truck Side Curb Side Chain Deck Side Deck Side ILM+ Standard Chain Routing ILM+ Above Floor Chain Routing No. Description Part no. Roller Chain CS - -/"( links) common PM-9 Roller Chain DS - 9-/"(7 links) 00" wide PM-9 Roller Chain DS - -/"( links) 9" wide PM-9 Roller Chain x 8. cc ( links) common PM-99 Master link PM-9 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 7 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Runner 7 8 No. Description Part no. Runner Complete PM-0-0709-00 Bushing, id x 0 od x long P-0 Slide Bearing (x pads per runner) P-008 Chain anchor 0-0709-00 Gas Spring see page 7 Eccentric bolt w/ hardware PM-00-0709-009A 7 Upper Chain Anchor PM-0-0709-0 8 Master link PM-9 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 8 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Gas spring Steel & Aluminum Decks Mount Frame Platform Size Material 8 wide 9 wide 00 wide Deck Size for all 80 wide 88 wide 9 wide 0+ (CS) Alu - - ea*00-0709-0 + (no chain) Alu - ea*00-0709-0 - + Alu - ea*00-0709-0 - + Steel - ea*00-0709-0 - + Alu - ea*00-0709-0 - + (ARR) Alu - ea*00-0709-0 - + (ARR) Steel - ea*00-0709-0 - +(CS) Alu - ea*00-0709-0 - + Alu ea*00-0709-8 ea*00-0709-0 - + Steel - ea*00-0709-0 ea*00-0709-7 + Alu - ea*00-0709-0 - + (CS) Alu - ea*00-0709-0 - + (ARR) Alu - ea*00-0709-0 ea*00-0709-7 + (ARR) Steel - ea*00-0709-0 ea*00-0709-7 8+ Alu - ea*00-0709-0-8+ Steel - ea*00-0709- ea*00-0709- Aluminum Folding Decks Mount Frame Platform Size Material 8 wide 9 wide 00 wide Deck Size for all 80 wide 88 wide 9 wide + (0++) Alu ea*00-0709-0 ea*00-0709-0 - +(0++) Alu ea*00-0709-0 ea*00-0709-0 - ++ (CS) (0++) Alu ea*00-0709-0 ea*00-0709-0 - + (0++) Alu - ea*00-0709-0 - + (++) Alu - ea*00-0709-0 - + (CS) (++) Alu - ea*00-0709-0-8+ (++) Alu - ea*00-0709-0-8+ (++) Alu - ea*00-0709-0 ea*00-0709-0 8+ (CS) (++) Alu - ea*00-0709-0 - + (+8+) Alu - ea*00-0709-0 ea*00-0709-0 Q ea*xx-xxxx-xxx Q=Quantitiy X=Partnumber 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 9 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Platform Steel 7 7. 0. 8 9 No. Description Part no. Platform on request Kit, deck pin and bolt PM-0-0709-0A. Pin, deck, incl. grease zerk PM-0-0709-0. Button head cap screw, /8 - x." ES9 Chain H anchor PM-0 Chain (sold by foot) PD-0 Upper chain anchor for runner PM-0-0709-0 Attaching point gas spring 7 Bushing 8 x x P-0000 8 Hex head cap screw, /8'' - x.'' ES9 9 Nut, nylock, /8'' - EM 708 0 Side bar, curb side and driver side on request 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Platform Folding Ramp Picture showing Alu folding ramp w/ cart stops 7 No. 0 Description Alum Board - Center Alum Board - Hinge 8 9 Part no. " tip " tip " tip w/ cart stop 0-0709-07 0-0709-0 Alum Board - Base 0-0709-0 0-0709-0-0709-00 Side Bar ASSY - CS on request on request on request Side Bar ASSY - DS on request on request on request Coil Pin, / x, zinc 7 7 Pull Pin 00-0709-0 8 Kit, deck pin and bolt PM-0-0709-0A 8. Pin, deck, incl. grease zerk PM-0-0709-0 8. Button head cap screw, /8 - x." ES9 9 Button head cap screw, M0-. x 0, zinc 0008 0 Socket head cap screw, M0-. x 0 0008 Hex Bolt, M0-. x 0 ES Bushing 8 x x P-0000 Hinge - Outer (only for folding platform) NA -0709-00 -0709-00 Hinge - Inner (only for folding platform) NA -0709-00 -0709-00 Pin - " dia x " long SS (only for folding platform) NA -0709-00 -0709-00 Jam Nut - /8- Zinc (only for folding platform) NA 0 0 7 Plunger - /8- Zinc (only for folding platform) NA 700 700 7 8. 8. : Length fits ILM plus 0" wide liftgates; will be cut into specific length for other liftgate width on request 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Platform Folding Ramp (ARR) 8 9 0. 0. 0 7 7 8 9 No. Description Part no. Alum Board - Center 0-0709-07 Alum Board - Hinge 0-0709-0 Alum Board - Base 0-0709-0 Side Bar ASSY - CS on request Side Bar ASSY - DS on request Alum Ramp -0709-07 7 Stiffener Channel -0709-08 8 Hinge Assy CS -0709-00 Hinge Assy DS -0709-00 9 Kicker Latch -0709-007 0 Kit, deck pin and bolt PM-0-0709-0A 0. Pin, deck, incl. grease zerk PM-0-0709-0 0. Button head cap screw, /8 - x." ES9 Hex Bolt, M0-. x 0 ES Socket head cap screw, M0-. x 0 0008 Button head cap screw, M0-. x 0, zinc 0008 Latch Bushing -0709-008 Hex Bolt, M-0-. x 80mm, class 0.9 ES Flat Socket head Screw /8- x.0 ES 7 Nylock Nut - /8- EM 98 8 Coil Pin, / x, zinc 7 9 Pull Pin 00-0709-0 : Length fits ILM plus 0" wide liftgates; will be cut into specific length for other liftgate width on request 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Cart Stop No. Description Part No. Spring Wire, Cart Stop P-08 Filler, Cart Stop Driver Side on request Filler, Cart Stop Curb Side w/ notch on request Lid, Cart Stop on request Clip, Hold Down, Cart Stop P-09 7 C- Clip, plastic.8", Sq w/ wholes P-007 8 Lid, Cart Stop on request 9 Rod support.8x.7" P-0 0 Sliding Rod P-08 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Control system 8 0 7 9 No. Description Part No. button main outside switch/ straight cord PM-70-0709-90 button main outside switch/ straight cord PM-70-0709-90 button hand control with coil cord P-798 Holster, ILM Plus Heavy Duty PM-70-0709-00 Circuit Breaker, automatic reset -00A Circuit Breaker, manuel reset -000 7 Cab on-off switch 70-0-00 8 Bracket, for cab on-off switch 70-0-00 9 Toggle switch P-00 0 Solenoid wire assy, for release valve 70-0709-908 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Cylinder 0 8 9 7 No. Description Item Code Cylinder, MBB, Piston Dia. /8" (0 mm) (A), Piston Rod /" (0 mm) (B) P-008 Cylinder, USA, Piston Dia. /8" ( mm) (A), Piston Rod /8" ( mm) (B) 0-0709-00 Valve, Double Locking P-8 Solenoid wire assy, for release valve 70-0709-908 Fitting, /" BSPP-M to 9/" JIC-M (to /8" hose) PM- Fitting, /" BSPP-M to 7/" JIC-M (to /" hose) PM- Hose, /8", 8" length, 9/" JIC-F PM- 7 Hose, /", 0" length, 7/" JIC-F PM- 8 Shoe, Cylinder Head P-00 9 Wheel, black w/hardware P-0077 0 Sprocket, t orange (00, 000, 00) PM-0-0709-07 Sprocket, t black (000) PM-0-0709-0 Pin w/ hair clip PM-0-0709-0A Lock Nut M0 x P-7778 Plug, Hydraulic, Replace Kit, Cylinder (+O-ring +Instructions) 7-07-000 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Open-close cylinder 7 0 8, 9 9 7, 8 No. Description Item Code Cylinder, power closing (for hydraulic close) P-00 Pin, lower end of cylinder, w/ hardware -0709-0 Snap Ring 9 Grease Zerk P-907 Pin, upper end of cylinder PM-00-0709-00 Retaining ring, E-style, 7/8" diameter shaft 000 7 Mount bracket, power close cylinder, hose guide PM-0-0709-0 8 Round head square neck bolt, /8- x. PM-000 9 Nut, /8-, nylock EM 9 0 Hose guard cover PM-0-0709-00 Hex washer head screw, /-8 x 0.7 000 Hose, /", " length, 7/" JIC-F PM- Hose, /", 0" length, 7/" JIC-F PM- Fitting, bulkhead, 7/" JIC-M (for /" hose) PD- Fitting, /" BSPP-M to 7/" JIC-M (to /" hose) PM- Restrictor, 0.0", 7/" JIC-F to 7/" JIC-M (to /" hose) PM- Restrictor, 0.0", 7/" JIC-F to 7/" JIC-M (to /" hose) PM- Restrictor, 0.00", 7/" JIC-F to 7/" JIC-M (to /" hose) PM-8 7 Kicker spring, driverside 00-0709-0 8 Kicker spring, curbside (shown in picture) PM-00-0709-07 9 Hardware kit, for one spring, complete 00-0709-0A 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88
ILM plus Power Unit No. Description Part no. Pump Unit, #00-00 lbs PM-0-0709-9 Pump Unit, #000 lbs PM-0-0709-9 Battery Cable - ga x ft on request Reservoir Tank Steel -. Liter PM-0-0709-9. Motor - Monarch 00 lbs PM-0-0709-9. Motor - Monarch 000 lbs PM-0-0709-90 Solenoid, Motor D-7 7 Breather Cap 0-0709-9 8 Oil Reservoir O-Ring 0-0709-9 9 Pressure Relieve Valve 0-0709-9 0 Comp Valve,.7 GPM -0709-07 Bracket Solenoid 0-0709-9 Check Valve on request Screen Filter 0-0709-97 Valve, Check Pilot on request Elbow Fitting 90', /8 PM-0 7 Whitehead Road,Trenton, NJ 089 Tel: (09) 87-00, Fax: (09) 87-0 7 99 Piuma Ave, Cerritos, CA 9070 Tel: (888) 77-8, Fax: () 9-88