Parts Manual. cascade. corporation. Model. Roll Clamp. Catalog Number 38H-RDP-4A R5

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Transcription:

c Parts Manual Model Catalog Number Roll Clamp 8H-RDP-A-0000 R cascade corporation For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0 OR Write: Cascade Corporation, P.O. Box 087, Portland, OR 970 Internet: www.cascorp.com

Blank

Decals 7 8 C-67- RC860.ai C-67-6 669-R @ 66069-R 6608-R6 6 7 8 STOP 66677-R 608786-R H-Series Roll Clamp 6 669 No Hand Hold Decal 66069 Short Arm Rotation Position Decal 6608 Caution Decal 6790 No Step Decal 66677 Trapped Pressure Decal 6 67909 Quick-Change Hook Decal 7 608786 Visibility Warning Decal 8 60968 Split Arm Decal Type u 609698 Split Arm Decal Type 0 u TYPE TYPE O 60968-R 609698-R u See stamp on Revolving Connection for correct Type. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Publications OOL CATALOG P ARTS MANUAL S I ERVICE MANUAL NSTALLATION INSTR O PERA TORS GUIDE T cascade corporation GA077.eps H-Series Roll Clamp PART NO. DESCRIPTION 6078 Service Manual 0 Operators Guide Fixed Frame 67668 Operators Guide Swing Frame 60776 Installation Instructions Fixed Frame 60976 Installation Instructions Swing Frame 67999 Tool Catalog For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Frame Group RC8.ai 8H 6897 Frame Group 6898 Frame 8 6889 Bearing 6876 Spacer For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Baseplate Group # % @ & ^ * $ @ 6 9! 0 7 RC60.ai! 8 6877 Rotator/Baseplate Group 6877 Baseplate 6897 Bearing Assembly 70 Grease Fitting 6806 Bearing Seal 680 Bearing Seal 6 6866 Seal 7 687 Drive Group l 8 0968 Capscrew, M x 0 9 78 Capscrew, M x 0 l See Drive Group page for parts breakdown. Reference: Fastener Kit 6877. H/8H 0 760 Capscrew, M x 0 687 Lockwasher, M 8 6888 Capscrew, M x 0 660 Plug 706 Grease Fitting 6 67899 Lockwasher, M 6 6077 Fitting, 8-8 H 7 6076 Fitting, 8-8 H 8 600 Fitting, 8-8 H H Included in Fitting Group 67. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

8 9 Drive Group 7 ^ & * % CCW CW $ # Part Number & Date Stamp! ) 0 6 7 @ fi fl ( RC6.eps 687 Drive Group with.8 c.i. Motor 6 76970 Capscrew, M x 6768 Cover 600 Fitting, 6 l 6707 Shim.00 (brown) l 6777 Shim.0 (pink) 6 l 6778 Shim.00 (yellow) 7 67079 Bearing 8 6708 Key 9 6706 Pinion 0 77 Housing 6866 Gasket 67608 Worm 70 O-Ring 6066 Check Valve u 68879 Drive Motor.8 c.i. n 6 768798 Capscrew, M8 x 0 l Quantity as required. u See Valve page for parts breakdown. 7 7878 Lockwasher, M8 8 9 Washer, M8 9 600 Relief Fitting 0 0870 Seal 6089 Bearing H 67609 Worm Gear 6708 Bearing 7 Snap Ring 6 O-Ring 6 688708 Cover 7 78609 Seal 8 78608 Capscrew, M0 x 6 9 0088 Capscrew, M8 x 0 0 6600 Gear Box Lube 8 oz. 6688 Sealant 67078 Shim Service Kit (items -6,,,) n See Drive Motor page for parts breakdown. H For service replacement use Bearing 67080. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

CW Check Valve CCW RC0.eps 6066 Check Valve Assembly 6068 Valve Body 60899 Check Valve PO 6676 Service Kit For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Drive Motor Integral Flange Metric Threads RC8.ai Part Number Tag 68879 Drive Motor.8 c.i. l 060 Service Kit l Compatible with water glycol based hydraulic fluids. Cascade provides service replacement parts for the seals only. Due to cost, if other parts need replacement, the complete drive motor should be replaced. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Revolving Connection Group O C LONG ARM O SHORT ARM C RC8.ai 68798 Revolving Connection Group 68798 Revolving Connection u 607989 Support Casting 608809 Capscrew, M0 x 0 u See Revolving Connection page for parts breakdown. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Revolving Connection Group @ ^& *( 7 9 0! % @ 6 #$ O C SHORT ARM O C LONG ARM ) ` fi fl *( RC8.ai 0! 8 H/6H 68798 Revolving Connection Assembly 6870 Seal Kit 6899 Valve Assembly l 6899 Valve Assembly n 68788 Revolving Connection Body 6 6087 Flow Divider Cartridge 687879 Shaft 7 6068 Seal Kit 689 Shaft Seal 8 60 Relief Valve Cartridge 687878 End Block 9 66997 Seal Kit 76880 Capscrew, M8 x 80 0 68997 O-Ring 6 688 O-Ring 6898 O-Ring 7 6898 O-Ring 687900 O-Ring 8 Retaining Ring 06 Lockwasher, M6 9 76 Retaining Ring 6897 Capscrew, M6 x 90 0 6 77800 Fitting 600 Orifice,.0 778099 Fitting 6 6669 Plug, 770 Fitting 7 0869 Check Valve 0 Crossover Relief Cartridge 8 609 Seal Kit l Includes items -6. n Includes items -6. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Hosing Group Positioned Short Arm Open Clamp 6 Clamp Long Arm Cylinders Open 7 Short Arm Cylinders Open Clamp Open 90 8 Clamp RC07.eps 687870 Hose Group Loc. 666 Hose Long Arm, 80 mm 68996 Hose Long Arm, 78 mm 6079 Hose Long Arm, 76 mm 68787 Hose Long Arm, 78 mm 60998 Hose Short Arm, 670 mm 6 6097 Hose Short Arm, 6 mm 7 6097 Hose Short Arm, 6 mm 8 60998 Hose Short Arm, 670 mm 9 676 Segment 0 00 Cable Tie Reference: SK-068. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Short Arm Cylinder * ) 67 8 9 ( 0! @ RC7.eps $ ^ % #& 6860 STAMPED CYLINDER ASSEMBLY PART NUMBER 68770 Cylinder Assembly 6877 Shell 6877 Rod Assembly Spacer, Head Spacer, Piston 60807 u Piston Seal 6 6876 Piston 7 0087 u O-Ring 8 6879 u Dual Seal 9 6 u Rod Seal 0 6877 Retainer 6 u Rod Wiper u Included in Service Kit 687. Reference: S-667, S-66. 008 Bearing H 60899 Check Valve PO 609 Fitting, 6097 Fitting, SAE 6 0 mm L-Series 6 77800 Fitting, SAE 6 0 mm L-Series 7 6676 Check Valve Service Kit 8 60997 Nut 9 008 Bearing 0 9 u Wear Ring 6078 u Seal Loader 687 Service Kit H Included in Rod Assembly. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Long Arm Cylinder ( ` * ` 6 ) 7 8 9 fi fl 0! @ RC6.ai 6878 % & ^ #$ STAMPED CYLINDER ASSEMBLY PART NUMBER 687860 Cylinder Assembly 687860 Shell 687899 Rod Assembly 68787 Plunger 68786 Spacer, Primary 6878900 Spacer, Secondary 6 608067 u Piston Seal 7 687897 Piston 8 608 u O-Ring 9 6868 u Dual Seal 0 866 u Rod Seal 6878976 Retainer 6 u Rod Wiper 60899 Check Valve PO 6676 Check Valve Service Kit u Included in Service Kit 687798. Reference: S-8. 609 Fitting, 6 60 Fitting, 8-6 7 77800 Fitting, SAE 6 0 mm L-Series 8 60 Nut 9 008 Bearing 0 60809 u Wear Ring 60807 u Piston Seal 9 u Wear Ring 6877 Retainer 6879 u Dual Seal 78 u Rod Seal 6 607896 u Rod Wiper 7 008 Bearing H 8 6078 u Seal Loader 687798 Service Kit H Included in Rod Assembly. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Short Arm Group 7 6 9 8 0 ^ Repair Kit $! % # @ # RC608.ai 6878 Short Arm Group 68786 Short Arm 6887 Pin 6887 Pin 6887 Pin 60 Capscrew, M0 x 8 6 687067 Retainer 7 6886 Retainer 8 6886 Drive Pin 9 609009 Drive Pin 0 099 Shim 8 6779 Shim 68686 Pad Spring 6 76696 Capscrew, M6 x 688 Spring 6098978 Spring Anchor 6 Tip Repair Kit For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Long Arm Group 6 8 9 6 7! 0 & Repair Kit % @ ^ # $ $ RC607.ai 68786 Long Arm Group 687860 Long Arm RH 687869 Long Arm LH 6887 Pin 6887 Pin 6887 Pin 6 60 Capscrew, M0 x 8 7 687067 Retainer 8 6886 Retainer 9 6886 Drive Pin 0 609009 Drive Pin 099 Shim 8 6779 Shim 68686 Pad Spring 6 76696 Capscrew, M6 x 688 Spring 6 6098978 Spring Anchor 7 Tip Repair Kit For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Contact Pad Group Short Arm 6 7 RC8.ai 8H 68786 Contact Pad Group 687866 Contact Pad, Bonded Rubber 687 Pin 6800 Roll Pin 686 Link 6866 Pin 6 686790 Retaining Ring 7 686 Spring Anchor For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Contact Pad Group Long Arm 6 7 RC8.ai 8H 687868 Contact Pad Group 687869 Contact Pad, Bonded Rubber 687 Pin 6800 Roll Pin 686 Link 6866 Pin 6 686790 Retaining Ring 7 686 Spring Anchor For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Mounting Group 6877 I.D. HEAT #! 0 RC600.ai @ 6 8 7 9 Class IV, 0 68806 Mounting Group 6706 Upper Hook 8 67908 Capscrew, M0 x 6877 Centering Key 99 Capscrew, M6 x 6798 Lower Hook 6 67069 Washer 7 68 Capscrew, M0 x 80 8 78800 Nut, M0 9 68807 Spacer 0 7697 Capscrew, M x 67899 Lockwasher, M 6 678996 Capscrew, M6 x 60 6 78 Nut, M6 For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

! 9 0 $ 80 Stop Group 7 # @ ^ 9 8 & % RC.ai! 9 0 6 9! H/8H 687 Stop Group 60908 Stop Valve u 687607 Bracket 7687 Capscrew, M8 x 0 6869 Lockwasher, M8 007 Capscrew, M x 6 687 Lockwasher, M 7 6096 Cam 8 76970 Capscrew, M x 9 67899 Lockwasher, M u See Stop Valve page for parts breakdown. 0 9 7697 Capscrew, M x 6867 Stop Block 687 Tube 6876 Tube 6096 EO Fitting 609607 EO Fitting 6 609606 EO Fitting 7 6888 EO Fitting 8 6096 Adapter Fitting For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Stop Valve # RC98.ai @ 9 0 7 6! 8 0 9 60908 Stop Valve Assembly 609087 Valve 6080 Plug, 8 667609 Restrictor Cartridge l 7 Plug 7 Sleeve 6 7 Spool 7 7 Rod Seal 8 67 O-Ring 9 600 Backup Ring 0 708 O-Ring 66999 Spring 76 Plunger Assembly 60987 Restrictor n 0 Seal Kit l See Restrictor Cartridge page for parts breakdown. n Included in Valve 609087. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Restrictor Cartridge CL00.eps 667609 Restrictor Cartridge 70 O-Ring 6676 Plunger 8 O-Ring 66760 Plug Special 76 Jam Nut For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Valve Group 6 C TRUCK O RC87.ai 6878 Valve Group 68789 Valve Assembly u 687898 Tube 687807 Tube 687809 Tube 680 Lockwasher, M8 6 76880 Capscrew, M8 x 80 u See Valve Assembly page for parts breakdown. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Valve Assembly 6 C TRUCK O RC86.ai 68789 Valve Assembly 68789 Valve Body 770 Fitting 68086 Fitting 778099 Fitting 079 Check Valve Cartridge 6 600 Plug, 6 For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Pressure Test Gauge Kit AC08.ill 606 Pressure Gauge Kit 606 Test Point Fitting Kit 600607 Gauge with Guard 60077 Hose 60078 Test Point Fitting Includes items and. Includes item. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

Components Kit 7 6 RC86.ai 6880 Components Kit 68809 Laser Liner Assembly 687809 Bracket 687877 Bracket 68796 Support Bracket 6880978 Wire Bracket 6 606 Capscrew, M8 x 7 6889 Support Bracket For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

c Installation Instructions Manual for Tilbury Truck Kits 6878 (Two Arm) and 68808 (Three Arm) This sheet provides installation and operation instructions for Cascade Tilbury Truck Kits 6878 and 68808. Each kit provides an Indicator Cab Light to show the attachment has reached a user specified target clamp pressure setting, when arms are fully open and a Switch to activate the attachment mounted laser indicator. This kit is intended for use with Attachment Kits 6878 and 6878 to provide the functionality described in the Operation Section of this manual. Keep this manual with the equipment for Operator reference. Laser Switch Cab Light RC8.eps LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS, CLASS & M LASER PRODUCT Part Number 687660-R cascadew corporation For Technical Support... To Order Parts... Call: -800-7- Fax: -888-9-807 Call: -888-7- Fax: -888-9-0 Internet: www.cascorp.com Internet: www.cascorp.com Write: Cascade Corporation, PO Box 087, Portland, OR 979 Write: Cascade Corporation, 0 Sheridan Ave., Springfield, OH 0

System Requirements and Specifications This Truck Installation Kit is to be used with equipment that meets the following specifications: Maximum Hydraulic Pressure: 000 psi (07 bar) Electrical Supply: V nominal and A circuit. Maximum Operating Temperature: 8 C (8 F) Special Definitions The statements shown appear throughout this manual where special emphasis is required. Read all WARNINGS and CAUTIONS before proceeding with any work. Statements labeled IMPORTANT and NOTE are provided as additional information of special significance or to make the job easier. WARNING A statement preceded by WARNING is information that should be acted upon to prevent bodily injury. A WARNING is always inside a ruled box. CAUTION A statement preceded by CAUTION is information that should be acted upon to prevent machine damage. IMPORTANT A statement preceded by IMPORTANT is information that possesses special significance. NOTE A statement proceeded by NOTE is information that is handy to know and may make the job easier. Electrical Schematic TO TRUCK POWER SUPPLY Connections Socket Pin Wire # or Color + Truck Harness 687806, used in Kit 6878 Truck Harness 68808, used in Kit 68808 6 AC008.eps Cab Light Laser Switch + AC008.eps 6 6 Over the mast electrical supply

Installation NOTE: Wear appropriate protective gear, goggles and gloves. Clean up and dispose of spilt hydraulic oil appropriately. NOTE: UL Classified Kits require installation by qualified personnel only without major disturbance, cutting, splicing or soldering of factory installed wiring. NOTE: For wire connections, refer to the electrical schematic. IMPORTANT: To prevent electrical shock or system damage, disconnect the truck cable from the negative battery terminal. WARNING: This Cascade Corporation equipment to be installed, serviced, maintained and decommissioned by a trained and authorized technician only. Locate a position to install the laser switch on the truck dashboard. A dash cutout may already be provide. Verify the switch and cab light are close enough to each other to accommodate cable lengths. Install switch and cable (part no. 68787). Install the cab light on the truck overhead guard or dashboard for easy driver peripheral viewing. Route the cable end toward the switch. Install power harness (part no. 6089) to a switched power supply. IMPORTANT for Kit 6878 (Two Arm) Route and install truck harness (part no. 687806). Connect to the Cab Light, Switch and Power harness cables. Refer to the schematic. IMPORTANT for Kit 68808 (Three Arm) Route and install truck harness (part no. 68808). Connect to the Cab Light, Switch and Power harness cables. Refer to the schematic. Connectors are supplied to connect the truck harness to an existing over the mast electrical supply. Install connectors to each end of the over the mast electrical supply. Cab Light 6 Check installation and connections on the truck and over the mast electrical supply. Verify proper (+) and (-) terminal hookups. Reconnect truck negative battery terminal. Over the mast electrical supply Test before Use Test before first time use or returning this equipment to service. Test in a safe environment, away from pedestrians or bystanders, without lifting or supporting a load more than a few inches (centimeters) off of the floor. Verify that the attachment will adequately handle the intended load. Verify that all system functions are working as intended. AC009.eps Switch and cable Connect to power supply Install truck harness Install connectors

Operation Read and understand all Important Information on these pages. Attachment Functions Kits 6878 and 6878 (Two Arm) Cab Light and Laser Switch operates as described below. Kits 68808 and 6878 (Three Arm) Cab Light and Laser Switch operates as described below. Use the upper laser to determine height of telescopic upper arms. Middle or top arms will shut off automatically when there is no roll to be grabbed. Continue to clamp the load to reach the correct clamp pressure. The green light means only that a target pressure is reached, not that load is secure. Laser Switch Operation The laser switch turns ON and OFF an attachment mounted laser. The laser is aimed straight ahead to project the beam onto the load being handled. When handling stacked rolls, turn the switch on. Adjust attachment height prior to clamping for the laser to shine on the top edge of the bottom paper roll. Cab Light Operation The cab light indicates target clamp pressure is reached and the position of the clamp long arms. Green Light ON User specified target clamp pressure has been developed in the attachment clamp system. Green Light OFF Less than target clamp pressure in the attachment clamp system. Red Light ON Attachment long arms are positioned fully open. Red Light OFF Attachment long arms are positioned less than fully open. Maintenance WARNING: To reduce the risk of fire, replace only with same type and rating for fuse. See Important Information for additional WARNINGS. Wear appropriate protective gear. Work must be performed by trained technicians only. Read this manual. Dispose of all solid and liquid waste properly.

Important Information WARNING: All operators must read and understand this section before use. WARNING: The Cab Light is not a safety device. It is intended to give the operator a visual indication that the pressure in a hydraulic circuit is above or below a target value. Misuse of this device can result in severe personal injury or death. WARNING: Operators/drivers must read and understand the Operation section of this Manual before being allowed to operate equipment. If the operator/driver does not understand any part of the Manual, a supervisor should be asked to explain. If it is still not understood the equipment should not be used. This equipment is intended for use by a trained and authorized operator only. WARNING: The operator is instructed in the Manual that the visual indicator in the Cab Light does not imply that any load in properly clamped, held or secure. Secure and safe handling of loads is the responsibility of the operator and is a function of other factors including properly engaging the load among other factors such as equipment maintenance and condition. The visual indicator means only that the pressure selected has been achieved. WARNING: Residual risk exists to bystanders and pedestrians in the work area. Do not operate this equipment near pedestrians or bystanders. Do not operate this equipment or attachment in any way not specifically described in this manual as the intended use and function. Operate only in a safe work area and in compliance with facility, local and national standards and rules. WARNING: Test Cascade Corp. equipment fully after installation and before returning equipment to service. Verify that the equipment operates as intended and as described in the Manual. WARNING: Daily Inspections are required by the operator before using Cascade Corp equipment. ) Inspect wires, hoses and connections for damage or wear. ) Operate the equipment in a secure environment, through its full range of function before using in a work environment. Verify that the Cab Light is ON or OFF at the specified traget pressure using a pressure gauge. If a problem is found, take the equipment out of service immediately and report the problem to a supervisor or qualified mechanic for assessment before returning the equipment to work. WARNING: This Cascade Corp. equipment is intended to be installed, serviced, maintained and decommissioned by a trained and authorized technician only. WARNING: Cascade Corp. fully evaluates the components and function of its accessories and attachments but does not evaluate the effects the accessories and attachments may have on a host system once installed. It is the industrial truck OEM or installer s responsibility to assess the effect of Cascade Corp equipment on specifications, stability, performance, operation and safe use of OEM equipment after the installation of Cascade accessories and attachments. WARNING: It is the end users responsibility to determine pressures required for safe handling of their loads. LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS, CLASS & M LASER PRODUCT Cascade Corp declares that this product conforms to applicable European Directives including 006//CE (the Machinery Directive) and as such, carries the CE Mark. Sound and Vibration A The Weighted Emission Sound Pressure Level (LpA) does not exceed 70 db(a). B The Value of Whole Body Vibration does not exceed 0, m/s. C The Value of Hand-Arm Vibration does not exceed, m/s. Daily Inspection Inspect all wires looking for frayed or pinched wires. Inspect all hydraulic hoses and fittings for leaks. In a safe environment, verify pressure setting is correct by clamping on a clamp force indicator. Verify proper operation of each function. How to Disable Use proper Tag out process so that it is clear to any operator that the indicator light has been disabled. To diable, disconnect the power cable at the truck power source. Decommissioning When possible take advantage of the Cascade buyback policy to ensure maximum recycling and proper disposal to minimize environmental impact. Otherwise, dispose of non recyclable content in accordance with local laws. Note that the recycle content of this attachment is very high.

Truck Installation Kit Cab Light 7 Truck Fuse Block Truck Battery Laser Switch Connectors for over the mast supply 6 AC00.eps Two Arm Truck Kit Three Arm Truck Kit REF QTY PART NO. PART NO. DESCRIPTION 6878 68808 Truck Installation Kit 6089 6089 Power Wire Harness 68788 68788 Cab Light 687806 68808 Truck Wire Harness 60776 60776 Switch 68787 68787 Cable 6 687 687 Connector Kit-Over Mast Supply 7 68899 68899 Fuse, A 6878 6878 Attachment Mounted Components Reference: SK-67, SK-6780. Cascade Corporation 06 09-06 Part Number 687660-R

c Installation Instructions Attachment Installation Kit 6878 This sheet provides installation instructions for Cascade Attachment Installation Kit 6878. The kit includes Proximity Switches, Pressure Switches, Control Box, Cables and mounting hardware. NOTE: This kit for use with Truck Kit 6878 only. Proximity Switch Pressure Switch Pressure Switch Proximity Switch Control Box Laser Liner Class M Laser LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS, CLASS M LASER PRODUCT RC9.eps Part Number 677-R cascadew corporation For Technical Support... To Order Parts... Call: -800-7- Fax: -888-9-807 Call: -888-7- Fax: -888-9-0 Internet: www.cascorp.com Internet: www.cascorp.com Write: Cascade Corporation, PO Box 087, Portland, OR 979 Write: Cascade Corporation, 0 Sheridan Ave., Springfield, OH 0

Electrical Schematic BROWN LASER LINER 6678 WHITE Connections Socket Pin Wire # or Color +V GND +V GND SIGNAL BROWN + BLUE-GND BLACK-SIGNAL UPPER ARM PROXIMITY SWITCH 60908 TOP ARM +V GND SIGNAL BROWN + BLUE-GND BLACK-SIGNAL LOWER ARM PROXIMITY SWITCH 60908 BOTTOM ARM UPPER ARM PRESSURE SWITCH 68987 BLUE-GND BLACK-SIGNAL BROWN + Control Box 6878 +V GND SIGNAL +V GND R G LL BLUE-GND BLACK-SIGNAL BROWN + LOWER ARM PRESSURE SWITCH 68987 BOTTOM ARM OVER THE MAST SOLUTION 6 6 MAST HARNESS 68798 RC9.eps

Attachment Installation Kit 78 Upper Long Arm! @ Control Box #$ 6 0! @ 78 Lower Long Arm Laser Liner 9 % RC9.eps 6878 Attachment Installation Kit 0 6000 Cable Anchor 0 68796 Cable Tie 60987 Tape 60966 Velcro 68987 Pressure Switch 6 6878 Control Box 7 6 Connector-Female 8 60908 Proximity Switch 9 68788 Clamp 0 68798 Cable-Over the Mast Supply 6 Connector 68799 Adapter 6088 Capscrew, M x 0 606 Lockwasher, M

Remote Pressure Switch Kit 6 RC666.ai 6888 Pressure Switch Kit 688 Guage Valve Assembly u 6886 Manifold 6797 Fitting, - 06 Washer, M6 60008 Capscrew, M6 x 0 679 Fitting, - 6 60066 Hose, 0 mm u Includes items -. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0

PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE

Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at www.cascorp.com AMERICAS Cascade Corporation Parts Sales 0 Sheridan Ave. Springfield, OH 0 Tel: 888-CASCADE (7-) Fax: 888-9-0 Cascade Canada Inc. 70 Timberlea Blvd. Mississauga, Ontario Canada LW-M6 Tel: 90-69-7777 Fax: 90-69-778 Cascade do Brasil Praça Salvador Rosa, /-Jordanópolis, São Bernardo do Campo - SP CEP 0989-0 Tel: --0-8800 Fax: --0-8899 EUROPE-AFRICA Cascade Italia S.R.L. European Headquarters Via Dell Artigianato 700 Vago di Lavagno (VR) Italy Tel: 9-0-8989 Fax: 9-0-898960 Cascade (Africa) Pty. Ltd. PO Box 6, Isando 600 60A Steel Road Sparton, Kempton Park South Africa Tel: 7--97-90 Fax: 7--9-7 ASIA-PACIFIC Cascade Japan Ltd. -, -Chome, Kukuchi Nishimachi Amagasaki, Hyogo Japan, 66-0978 Tel: 8-6-60-977 Fax: 8-6-60-9777 Cascade Korea B 9L Namdong Ind. Complex, 69-8 Gojan-Dong Namdong-Ku Inchon, Korea Tel: +8--8-0 Fax: +8--8-0 Cascade-Xiamen No. 668 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 606 Tel: 86-9-6-00 Fax: 86-9-6-7 Cascade India Material Handling Private Limited Office No., rd Floor, Lokmanya House, Plot No., Sr. No. 89/90, CTS No.90, Lokmanya Colony, Paud Rd., Kothrud, Pune-08 Phone : +9 9 0 060 Cascade Australia Pty. Ltd. Ipswich Road Rocklea, QLD 07 Australia Tel: -800-7- Fax: +6 7 7-7 Cascade New Zealand Ra Ora Drive East Tamaki, Auckland New Zealand Tel: +6-9-7-96 Fax: +6-9-7-97 Sunstream Industries Pte. Ltd. 8 Tuas South Street Singapore 67796 Tel: +6-679-7 Fax: +6-686-68 c Cascade Corporation 07-07