Continental ebike System 36V User manual
Table of contents 1 Basic information................................................... 4 1.1 Reading and storing this operating manual............................ 4 1.2 Intended use........................................................... 4 1.3 Warning notices........................................................ 5 1.4 Symbols................................................................ 5 1.5 Mode of operation of the Continental ebike System................... 7 1.6 Range.................................................................. 7 1.7 Transport..............................................................8 1.7.1 Transporting the ebike..................................................... 8 1.7.2 Shipping the battery....................................................... 9 2 Safety warnings................................................... 10 2.1 Correctly operating the Continental ebike System.................... 10 2.2 Correctly using the charger.......................................... 10 2.3 Correctly using the battery........................................... 10 2.4 What to do if an accident occurs......................................11 2.4.1 Preventative measures....................................................11 2.4.2 If there is an increase in temperature.....................................11 2.4.3 Other malfunctions...................................................... 12 2.5 Misuse................................................................ 12 2.6 Residual risks......................................................... 13 3 Components of the Continental ebike System.................... 14 3.1 Operating panels...................................................... 14 3.2 Display versions and display views................................... 16
Continental ebike System 3.3 Mid-drive motor...................................................... 18 3.4 Battery types......................................................... 19 3.5 Charger............................................................... 21 4 Commissioning................................................... 22 4.1 Charging the battery for the first time................................22 4.2 Inserting the battery for the first time................................24 4.3 Switch on the Continental ebike System..............................26 4.4 Set support level.....................................................26 5 Operation......................................................... 27 5.1 Using the operating panel............................................27 5.1.1 Turning the Continental ebike System on and off......................... 27 5.1.2 Set support level..........................................................28 5.1.3 Turning off the motor support............................................28 5.1.4 Riding without motor support............................................29 5.1.5 Turning the pushing aid on and off.......................................29 5.1.6 Turning the lights on and off..............................................30 5.2 Using the charger................................................... 30 5.3 Using the battery.....................................................33 5.3.1 Charging the battery.....................................................33 5.3.2 Battery modes...........................................................36 5.3.3 Display the charge status of the battery when the CeBS is turned off...36 5.3.4 Removing the battery.................................................... 37 5.3.5 Inserting the battery.....................................................39 5.4 Using the display..................................................... 41 5.4.1 Changing the position where the display is mounted.................... 41 5.4.2 Menu navigation.........................................................43
5.4.3 Turning the Continental ebike System on and off........................44 5.4.4 Settings menu Setup.....................................................45 5.4.5 Using the display with Bluetooth function...............................47 5.4.6 Using a smartphone with the Continental smartphone app.............49 6 Resolving malfunctions...........................................50 7 Cleaning and maintenance........................................ 52 8 Storing the battery................................................ 53 9 Technical details..................................................54 9.1 Technical details of the motor........................................54 9.2 Technical details of the battery.......................................54 9.3 Technical details of the charger......................................55 9.4 Technical details of the display.......................................55 9.5 Weight limit of the luggage carrier...................................55 10 Disposal..........................................................56 11 Handover certificate.............................................. 57 12 Service history....................................................58
Continental ebike System 4 1 Basic information This chapter contains basic information on this operating manual and the Continental ebike System. 1.1 Reading and storing this operating manual This operating manual accompanies the Continental ebike System (abbreviated: CeBS). The operating manual contains important information on using and changing the settings of the Continental ebike System. This operating manual is based on the standards and regulations in force in the European Union. Read the entire operating manual carefully especially the safety warnings (see Chapter Safety warnings on page 10) before using the Continental ebike System. If the warnings in the operating manual are not observed, it can lead to severe injury or damage to the CeBS. Store the operating manual in an easily accessible location for future use. If you pass on the Continental ebike System to a third party, you must also pass on the operating manual. 1.2 Intended use The Continental ebike System is specifically intended for your ebike model. You must also observe the additional operating manual and safety warnings from the manufacturer of your ebike. The Continental ebike System is intended to be used with an ebike being used by one person. The ebike may only be used in the ways the ebike s manufacturer intended. The manufacturer does not assume liability for damage arising from improper use. Only use the CeBS as described in this operating manual. Any other use is considered improper and can lead to accidents, severe injuries and damage to the CeBS. Avoid misuse (see Chapter Safety warnings on page 10) and check to make sure that the Continental ebike System is fully functional before each use. If you notice any defects, these must be repaired by a bicycle retailer immediately. If components of the CeBS must be replaced, only original replacement parts may be used this is for your own safety and in order for your ebike to retain its value. Inspections at regular intervals may reveal material fatigue. Note the inspection intervals which you can have documented in the service history. The handover certificate and service history can be found at the end of this operating manual (see Chapters Handover certificate on page 57 and Service history on page 58).
5 1.3 Warning notices The following signal symbols and signal words are used in this operating manual to warn about the risk of personal injury or material damages. The warning notices themselves cannot prevent danger. Comply with all warning notices to avoid any risks while using the CeBS. Wwarnin The signal word indicates a hazard with a moderate level of risk one that can result in death or severe injury if not avoided. cautio The signal word indicates a hazard with a low level of risk one that can result in a minor or moderate injury if not avoided. wuutentio The signal word indicates the possibility of material damage. 1.4 Symbols The following symbols are used in this operating manual, on components of the Continental ebike System or on the packaging. Read and observe the operating manual. There is additional information here. Symbol for electrical devices which may not be disposed of with household waste or non-recyclable waste. Electrical devices with this symbol must be disposed of at the designated collection points. Symbol for batteries (rechargeable or otherwise) which may not be disposed of with household waste or non-recyclable waste. Batteries (rechargeable or otherwise) with this symbol must be disposed of at the designated collection points.
Continental ebike System 6 Products with this symbol fulfill all applicable community regulations of the European Economic Area. Symbol for products which can only be used indoors. The 230 V~/50 Hz connection to the electrical grid is equipped with double insulation (Class II). Do not short-circuit the battery. Do not submerge the battery in liquid. Do not expose the battery to temperature above 60 C. max.60 C Do not destroy the battery. Observe the polarity when inserting the battery. Do not throw the battery into a fire. Restriction of certain hazardous substances in accordance with 2011/65/EU. Symbol for alternating current (AC).
7 1.5 Mode of operation of the Continental ebike System The Continental ebike System provides support while you ride the ebike. The motor adjusts itself to the rider s level of exertion. The more powerfully you pedal, the stronger the support from the motor. This correlation is true regardless of the support level. At a speed of 25 km/h, the motor support turns off. As soon as the speed falls under 25 km/h, the Continental ebike System will begin to support you again as you pedal. The selected support level (see Chapter Using the operating panel on page 27) has an effect on the speed, range and wear exerted on the CeBS. The most efficient way of riding is a pedal frequency of approximately 80 revolutions per minute. The motor is most effective when the revolution speed is approximately this value. 1.6 Range The range you can achieve with your Continental ebike System primarily depends on the following factors: Rider exertion Battery s age and state of repair Support level Type and characteristics of the route Gear-shifting behavior Headwind Type of tires Surrounding temperature Amount of air in the tires Total weight (ebike + rider + luggage) These factors lead to a very broad spectrum of ranges which can be achieved with the Continental ebike System. Depending on the model, ranges of 180 km are possible. This value represent an upper limit and can only be achieved under optimum conditions. During everyday use of your ebike, the aforementioned factors from rider exertion to total weight of the ebike can reduce the range.
Continental ebike System 8 1.7 Transport In this chapter you will find information on transporting the Continental ebike System as part of your ebike and on transporting the battery. When transporting your ebike and the battery, you must also observe the additional operating manual and safety warnings from the manufacturer of your ebike. 1.7.1 Transporting the ebike cautio During transport, the battery can be damaged by blows or impacts. Risk of short circuits and fire! Before transporting the ebike, remove the battery from the battery bracket. Be particularly careful when transporting the battery. Remove the battery from the battery bracket. Transport the battery separately. If you are transporting your ebike by car: Secure your ebike to the car with an appropriate mounted bicycle carrier. If you do not have the necessary expertise or tools to mount a bicycle carrier, let a bicycle retailer mount the bicycle carrier. If you are transporting your ebike by bus, airplane, ship or train: Inform the respective transport company of the conditions under which the battery must be transported.
9 1.7.2 Shipping the battery Shipment of the battery is subject to the legal regulations on hazardous goods. When shipping the battery, please note: Never ship the battery yourself. Only ship the battery if the casing is free of damage. The shipper is liable for damages arising from transporting defective batteries. If you have any questions about transporting batteries, contact your bicycle retailer they will be able to arrange suitable transport.
Continental ebike System 10 2 Safety warnings In this chapter you will find information on safely using the components of the Continental ebike System, on what to do if an accident occurs, and on any residual hazards. 2.1 Correctly operating the Continental ebike System To operate the Continental ebike System correctly, observe the notices on using the CeBS as intended, on safely operating the components of the CeBS, and on misuse. 2.2 Correctly using the charger Only use the charger after you have checked the charger, power cord, and power plug without finding any damage. Only use the charger in a dry, ventilated indoor space, and ensure that the charger does not come into contact with liquids. Do not make any changes or repairs to the charger. Only charge the original battery with the charger. After using the charger, always pull the power plug out of the power socket. 2.3 Correctly using the battery Before every change, repair, or work, disconnect the battery from the CeBS in order to prevent the motor from starting up unexpectedly. Only use the battery after you have checked the battery without finding any damage. If the battery has been struck or fallen, have it inspected by a bicycle retailer. Only touch a damaged battery while wearing protective gloves. Only use the original charger to charge the battery. If a battery catches fire or explodes: Leave the area of the battery and make sure other humans or animals do the same.
11 Call the fire department. Keep away from the battery. 2.4 What to do if an accident occurs Even when all the safety warnings have been observed, using the battery can still lead to dangerous situations, such as the battery bursting into flames. Protect yourself and others if an accident occurs with the battery. Read these instructions completely and carefully so that you will be prepared in the event of an accident. 2.4.1 Preventative measures If the battery is damaged or there is a malfunction: Do not use the battery. Store the battery in a fireproof container or on the ground. Remove inflammable materials from the vicinity of the storage area. Only touch the battery while wearing protective gloves. Put sufficient distance between yourself and the battery so that you do not inhale any vapors or gases being emitted and so that no liquids being emitted come into contact with your skin. 2.4.2 If there is an increase in temperature If the battery gets very warm or hot: If possible, have your bicycle retailer inspect the battery. Store the battery in a fireproof container or on the ground. Seal off a wide area around the location of the battery.
Continental ebike System 12 2.4.3 Other malfunctions If the battery is deformed, or emits any odor or liquid: Store the battery in a fireproof, acidproof container or on the ground. Seal off a wide area around the location of the battery. Remove inflammable materials from the vicinity of the storage area. If possible, have your bicycle retailer dispose of the battery immediately. 2.5 Misuse To use your CeBS safely, rule out the following forms of misuse: Using the ebike for competitions, jumps, stunts, or tricks; Improper repairs and maintenance; Using the battery in a way not intended by the manufacturer; Disrupting an electrical conductor through improper use; Structural changes to the ebike in its condition upon delivery, particularly to the tuning, as well as any other manipulation to the CeBS and other components which relate to the system; Opening and changing any component of the CeBS; Storage outside of the temperature range of +0 to +45 C; Discharge processes outside of the temperature range of -20 to +60 C; Total discharge of the battery due to lapses in charging of more than 3 months or improper storage of the battery outside of the storage temperature range of +10 to +25 C. Misuse of the CeBS can lead to nullification of the warranty.
13 2.6 Residual risks Even if all safety and warning notes are observed, when using the CeBS, you are subject to the following unforeseeable residual risks (for example): Other drivers may fail to recognize the increased speed of an ebike at first glance. Temperatures that are too high or too low, as well as direct sunlight, can damage the battery. Battery malfunction can lead to accidents.
Continental ebike System 14 3 omponents of the Continental ebike System The Continental ebike System consists of the following components: Operating panel Display Mid-drive motor with speed sensor (speed sensor not pictured) Battery: Built-in down tube battery or Attached down tube battery or Luggage carrier battery Charger Some of these components come in different versions. Use the illustrations to familiarize yourself with the components of your Continental ebike System. 3.1 Operating panels A B Fig.: Operating panel A and display B
15 Depending on the model, your ebike is equipped with one of the following operating panels: Ergon operating panel with rocker switch Display on/off Next/up Back/down Mode Light Fig.: Ergon operating panel with rocker switch Shift operating panel with 3-way joystick Display on/off Mode Next/up Back/down Light Fig.: Shift operating panel with 3-way joystick The button is used to switch both the display and the Continental ebike System on and off.
Continental ebike System 16 3.2 Display versions and display views Depending on the model, your ebike may display the following display versions and display views: XT Display 1 2 3 4 5 6 8 2 7 9 Fig.: Display normal view 1 2 3 4 5 6 7 8 9 Speed Unit/additional info Support level Service symbol Error code Light Battery capacity Informational field 1 Informational field 2 In the Zoom view, the following information can be displayed in the individual view in a large format: Current support level Speed Trip time in minutes (TRP-Time) Day s distance (TRIP) Fig.: Display Zoom view Battery capacity Press and hold the button to access the Setup view. Select Zoom view under Display view.
17 The Setup view can be used to customize or adjust the display for a specific country. Press and hold the button to access the Setup view. Fig.: Display Setup view XT Display with Bluetooth Low Energy (BLE) The Bluetooth display can be connected to the Continental smartphone app (see Chapter Using the display on page 41). The Continental smartphone app is available for ios and Android devices. The Continental smartphone app contains instructions for how to connect it with the CeBS. Fig.: XT-Display with Bluetooth function
Continental ebike System 18 3.3 Mid-drive motor The mid-drive motor C of your ebike is powered by one of the three battery types, depending on the model: Built-in down tube battery D D Fig.: Built-in down tube battery C Attached down tube battery E Luggage carrier battery F E F C C Fig.: Attached down tube battery Fig.: Luggage carrier battery
19 3.4 Battery types In this operating manual, the term battery refers to all battery types. If the text refers to a particular battery type, one of the specific terms ( built-in down tube battery, attached down tube battery, or luggage carrier battery ) will be used. Depending on the model, your ebike is equipped with one of the following battery types: Built-in down tube battery 10 11 10 11 12 Battery lock Charge status display Charger socket 12 Fig.: Built-in down tube battery Attached down tube battery 11 Charge status display 11 Fig.: Attached down tube battery
Continental ebike System 20 10 12 Battery lock Charger socket 10 Fig.: Attached down tube battery with battery lock and charger socket 12 Luggage carrier battery 11 10 Battery lock 14 12 13 11 12 Charge status display Charger socket 10 Fig.: Luggage carrier battery 13 13 14 LED rear light and reflector Discharger socket (not pictured) Power values for the different battery types Battery type Nominal capacity Nominal energy (battery capacity) Built-in down tube battery 11.25 Ah 405 Wh Built-in down tube battery 17.25 Ah 636 Wh Attached down tube battery 11.6 Ah 419 Wh Luggage carrier battery 10.7 Ah 387 Wh Luggage carrier battery 14.5 Ah 524 Wh
21 3.5 Charger Depending on the model, the charger has 1 or 2 LEDs on the upper side. Charger for a built-in down tube battery 15 Charger 16 16 LEDs on the charger 15 17 17 Battery cable with plug Fig.: Charger, battery cable with plug To charge a built-in down tube battery, a battery cable 17 with a six-pin plug is used. Charger for an attached down tube battery or luggage carrier battery 15 Charger 16 16 LEDs on the charger 15 18 18 Charging cable with magnetic plug Fig.: Charger, charging cable with magnetic plug To charge an attached down tube battery or a luggage carrier battery, a charging cable 18 with a magnetic plug is used.
Continental ebike System 22 4 Commissioning In this chapter you will find information on safely commissioning the CeBS. 4.1 Charging the battery for the first time Wwarnin Incorrect handling of electric currents and conducting components can trigger electric shock. Risk of electric shock! Before every use, check the charger, power cord, and power plug for damage. Do not use the charger if you notice or think there may be damage to it. Do not use the charger if liquid or moisture has penetrated the charger. Only use the charger to charge the original battery. Before its initial use, the battery must be fully charged. The surrounding temperature during charging may not be below +0 or above +45 C. The ideal surrounding temperature during charging is between +10 and +25 C. For a built-in down tube battery: Insert the battery cable into the charger socket 12 on the built-in down tube battery. As long as the built-in down tube battery is charging, the LED on the battery s charge display will flash green. When the built-in down tube battery is fully charged, the LED will stop flashing and light up green on the battery s charge display. Fig.: Charging a built-in down tube battery 12
23 For an attached down tube battery: Insert the charging cable into the charger socket 12 on the attached down tube battery. When doing so, pay attention to the position markings. 12 Fig.: Charging an attached down tube battery For a luggage carrier battery: Insert the charging cable into the charger socket 12 on the battery. When doing so, pay attention to the position markings. 12 Fig.: Charging a luggage carrier battery The charging cable s plug for an attached down tube battery or luggage carrier battery is magnetically attracted by the charger socket. Only insert the charger into a properly installed socket, using the power plug. As long as the battery is charging, the LED on the battery s charge display will flash red. When the battery is fully charged, the LED will stop flashing and light up red on the battery s charge display. You can find the current charge status of the battery in the table on page 35 Battery charge state during the charging process.
Continental ebike System 24 Remove the battery cable or charging cable from the charger socket after charging is complete. After charging is complete, always pull the power plug out of the power socket. 12 4.2 Inserting the battery for the first time Only insert the battery when the key has been removed from the battery lock 10 or when it has not been turned. For a built-in down tube battery: Fig.: Pulling out the luggage carrier battery charging cable D KLICK D Fig.: Placing the built-in down tube battery Fig.: Inserting the built-in down tube battery From above, place the built-in down tube battery D onto the battery bracket. Slide the built-in down tube battery D laterally into the battery bracket until the down tube battery clicks into the battery lock. Check to ensure that the built-in down tube battery D is properly seated by moving it laterally back and forth.
25 For an attached down tube battery: E E Fig.: Placing attached down tube battery on the mounting fixture Fig.: Pushing the attached down tube battery down From above, place the attached down tube battery E onto the battery bracket. Push the attached down tube battery E down onto the battery bracket. For a luggage carrier battery: From above, place the luggage carrier battery F onto the luggage carrier mount. F Push the luggage carrier battery F down, until the fastener on the underside of the luggage carrier battery snaps into place. Fig.: Inserting the luggage carrier battery For an attached down tube battery or luggage carrier battery: Push in the opened batter lock 10 with one finger. The battery lock will 10 snap shut with an audible click.
Continental ebike System 26 4.3 Switch on the Continental ebike System On the operating panel, press the button and hold for 1 second. The display will light up and display the system information. Fig.: Operating panel You can find more information on the settings menu Setup in Chapter Using the display on page 41. 4.4 Set support level Press the / button on the operating panel in order to switch between the support levels 3 (see also Chapter Display versions and display views on page 16). Fig.: Operating panel The Continental ebike System has been activated. You can ride with motor support. You can find more information on the functions of the Continental ebike Systems in Chapter Operation on page 27.
27 5 Operation This chapter contains information on how to correctly operate the components of the Continental ebike System. While operating the components of the CeBS, please observe the warning notices in this chapter and also the safety notices (see chapter Safety warnings on page 10). 5.1 Using the operating panel In this chapter you will find information on using the operating panel of the Continental ebike System. Depending on the model, the Continental ebike System is equipped with an Ergon operating panel or a Shift operating panel (see chapter Operating panels on page 14). 5.1.1 Turning the Continental ebike System on and off Always shut down the CeBS properly. If power is abruptly lost, this can result in CeBS behaving in an undesirable manner. cautio Injuries can result from the unintentional starting up of the ebike while it is being turned on. Risk of injury! When turning the CeBS on, place your feet on the ground. Do not put your weight onto the pedals when turning the CeBS on. To turn on the Continental ebike System: On the operating panel, press the button and hold for 1 second. Subsequently release the button. After the CeBS starts up, the display will show the system information. The ebike is ready to be used.
Continental ebike System 28 To turn off the Continental ebike System: Press the button for 3 seconds on the operating panel. Subsequently release the button. The CeBS will shut off and the display will go dark. 5.1.2 Set support level Press the / button or the / button on the operating panel, in order to set the support level 3. When the / is pressed, the support level increases. When the / button is pressed, the support level 3 decreases. The higher the support level that is set, the more support the motor provides. The range is reduced the higher the support level. Depending on the model, your ebike is equipped with either an Ergon operating panel or a Shift operating panel (see chapter Using the operating panel on page 27). The button on an Ergon operating panel corresponds to the button on a Shift operating panel. The button on an Ergon operating panel corresponds to the button on a Shift operating panel. 5.1.3 Turning off the motor support On the operating panel, press button until the support level displays as 0 in the display. Fig.: Setting support level on Ergon operating panel You are now riding in Zero mode, without motor support. The display continues to provide all the features. 3 Fig.: Display support level 0
29 5.1.4 Riding without motor support If the battery capacity is below 24 Wh, the Continental ebike System automatically switches on the Zero mode. The battery will continue to power the ebike s lights for approximately 2 hours. If the battery is completely empty, the lights and the CeBS will turn off. 5.1.5 Turning the pushing aid on and off cautio When the cranks and pedals turn independently when the pushing aid is turned on, it can lead to injury. Risk of injury! Keep your distance from the cranks and pedals when turning on the pushing aid. The pushing aid (S) provides support of up to 6 km/h in speed when you are pushing the ebike. On the operating panel, press button until the support level displays as S in the display. On the operating panel, press button to turn on the pushing aid, and hold button. Release button to turn off the pushing aid. Fig.: Display pushing aid
Continental ebike System 30 5.1.6 Turning the lights on and off On the operating panel, press button to turn on the lights and select the lighting mode. The ebike s lights are set by the lighting mode. In addition to manually turning the lights on and off, it is also possible to automatically set the lights through a light sensor on the display. Light symbols Auto light on Manual light on Auto light off Manual light off On the operating panel, press the button to change the light mode. 5.2 Using the charger Wwarnin Using the charger incorrectly can lead to a short circuit and risk of fire. Risk of injury and fire! Only use the original charger. Do not use the charger if you notice or think there may be damage to it. Wwarnin Incorrect handling of electric currents and conducting components can trigger electric shock. Risk of electric shock! Before every use, check the charger, power cord, and power plug for damage. Do not use the charger if liquid or moisture has penetrated the charger. Only use the charger to charge the original battery.
31 The surrounding temperature during charging may not be below +0 or above +45 C. The ideal surrounding temperature during charging is between +10 and +25 C. The charger 15 has a country-specific power plug and battery cable 17 (for a built-in down tube battery) or charging cable 18 (for an attached down tube battery and luggage carrier battery). Before every time you charge, make sure that there are no metal objects clinging to the magnetic plug of the charging cable 18 or to the charger socket 12. Only insert the charger into a properly installed socket, using the power plug. For a built-in down tube battery Insert the battery cable s plug 17 into the charger socket at the built-in down tube battery. 17 Fig.: Charger socket and plug of the battery cable For an attached down tube battery or luggage carrier battery: Using the position markings as a guide, pull the charging cable 18 up to the charger socket 12. 18 Fig.: Charger socket and charging cable with position markings
Continental ebike System 32 If positioned correctly, the charging cable will be automatically attracted by the magnet. If it is not positioned correctly, you will feel a slight resistance. Reposition the charging cable 18 with the magnetic plug until the magnetic plug is attracted and attaches itself to the charger 15. Depending on the model, the charger 15 has 1 or 2 LEDs 16 on the upper side. 16 15 Fig.: Charger The LEDs 16 on the charger provide information on the current charging status: LED display on the charger Green flashes slowly Green flashes rapidly Steady green light Red flashes Meaning Charger is connected Battery is being charged Battery is fully charged Charger failure After each time you charge, pull the power plug out of the power socket.
33 5.3 Using the battery In this chapter you will find information on using the battery. 5.3.1 Charging the battery The down tube batteries each have a charger socket 12. 12 12 Fig.: Built-in down tube battery with charger socket The luggage carrier battery has two sockets: the one to the rear, under the reflector, functions as a charger socket 12; the one to the front, on the underside of the battery, functions as a discharger socket 14 (not pictured). Fig.: Attached down tube battery with charger socket 12 The battery types can be charged when mounted on the ebike or when detached from it. Wwarnin Using the battery incorrectly can lead to a short circuit and risk of fire. Risk of injury and fire! Only use the original charger to charge the battery. Fig.: Luggage carrier battery with charger socket Do not use the battery if 5 LEDs are flashing simultaneously on the battery. Do not use the charger if you notice or think there may be damage to it.
Continental ebike System 34 Ideally, you should charge the battery in a surrounding temperature between +10 and +25 C. For a built-in down tube battery: Insert the battery cable 17 into the charger socket 12 on the battery. For an attached down tube battery or luggage carrier battery: Insert the charging cable 18 into the charger socket 12 on the battery. When doing so, pay attention to the position markings. The charging cable s plug for an attached down tube battery or luggage carrier battery is magnetically attracted by the charger socket. For a built-in down tube battery: As long as the battery is charging and the charge status is below 10 %, the LED on the battery s charge display will flash green. For an attached down tube battery or luggage carrier battery: As long as the battery is charging and the charge status is below 10%, the LED on the battery s charge display will flash red. As soon as the charge status is 11 %, 1 LED will be lit up. The further progress of charging can be seen in the table Charging status of the battery during the charging process. For a built-in down tube battery: When the battery is fully charged, the LED will stop flashing and light up green on the battery s charge display. For an attached down tube battery or luggage carrier battery: When the battery is fully charged, the LED will stop flashing and light up red on the battery s charge display. The full duration of charging a 500 Wh battery is up to 4.5 hours; for more information on the duration of charging, see Technical details of the battery on page 54 (depends on the charge capacity, status of the battery and charger). The current charge status is displayed during charging as in the following table:
35 Charging status of the battery during the charging process LEDs Light signal Charge status 1 1st LED is blinking 0 20 % 1 1st LED is on, 2nd LED is blinking 2 LEDs 1 2 are on, 3rd LED is blinking 3 4 LEDs 1 3 are on, 4th LED is blinking LEDs 1 4 are on, 5th LED is blinking 21 40% 41 60% 61 80% 81 99% 5 Steady light on all 5 LEDs 100% Remove the battery cable 17 or charging cable 18 from the charger socket 12 after charging is complete. For a down tube battery: For a luggage carrier battery: 12 12 Fig.: Removing the charging cable Fig.: Removing the charging cable
Continental ebike System 36 5.3.2 Battery modes The battery automatically adjusts to match the activity of the Continental ebike System through the battery management system. 3 battery modes ensure a constant power supply and effective use of the battery s capacity. Description Active mode Standby mode Deep sleep mode Meaning The battery is in Active mode when the CeBS is turned on or the charger is connected. The CeBS automatically turns off after the standby time in the display has expired. The battery switches to Standby mode, which reduces the CeBS energy consumption. The battery automatically turns back on when the CeBS is turned on or the charger is connected. After 1 hour of inactivity, the CeBS automatically switches to Deep sleep mode. The battery deactivates the power supply to the CeBS. This allows the battery to survive extended breaks between charges and protects it from total discharge. The battery automatically turns back on when the CeBS is turned on or the charger is connected. 5.3.3 Display the charge status of the battery when the CeBS is turned off Press the button on the charge status display 11 to display the battery charge status. Determine the battery charge status using the table Battery charge status during the charging process. 11 Fig.: Charge status display The battery capacity 7 is indicated in the display B. In the battery symbol, the white field displays the remaining available battery capacity. The black field that increases from above displays the battery capacity that has been used up. If the battery symbol is completely white, the battery is fully charged.
37 5.3.4 Removing the battery Always turn off the Continental ebike System before removing the battery. On the operating panel, press button. For a down tube battery: Remove the charging cable from the charger socket 12. For a luggage carrier battery, no charging cable needs to be removed. 12 Turn the key counterclockwise to open the battery lock 10. Fig.: Removing the charging cable For a built-in down tube battery When a down tube battery is attached 10 10 Fig.: Open the battery lock on the built-in down tube battery Fig.: Open the battery lock on the attached down tube battery
Continental ebike System 38 On a luggage carrier battery, the battery lock 10 is behind the reflector 13. Pull the reflector 13 upwards gently, unfasten it, and flip it down. Turn the key clockwise to open the battery lock 10. 10 13 Fig.: Opening the luggage carrier battery lock For a built-in down tube battery: Push the built-in down tube battery D forwards, out of the battery bracket. D Lift the built-in down tube battery D up and out of the lower battery bracket. For an attached down tube battery: Pull the built-in down tube battery E up and out of the battery bracket. Fig.: Removing the built-in down tube battery E Lift the built-in down tube battery E up and out of the lower battery bracket. Fig.: Removing the attached down tube battery
39 For a luggage carrier battery: F Fig.: Unfastening the luggage carrier battery Fig.: Pulling the luggage carrier battery up and out Unfasten the luggage carrier battery F on the underside of the luggage carrier. Pull the luggage carrier battery F from behind, up and out of the battery bracket. 5.3.5 Inserting the battery For a built-in down tube battery: D KLICK D Fig.: Placing the built-in down tube battery Fig.: Inserting the built-in down tube battery From above, place the built-in down tube battery D onto the battery bracket. Slide the built-in down tube battery D laterally into the battery bracket until the down tube battery clicks into the battery lock.
Continental ebike System 40 For an attached down tube battery: E E Fig.: Placing attached down tube battery on the mounting fixture Fig.: Pushing the attached down tube battery down From above, place the attached down tube battery E onto the battery bracket. Push the attached down tube battery E down onto the battery bracket. For a luggage carrier battery: From above, place the luggage carrier battery F onto the luggage carrier mount. Push the luggage carrier battery F down, until the fastener on the underside of the luggage carrier battery snaps into place. F Fig.: Inserting the luggage carrier battery For an attached down tube battery or luggage carrier battery: Push in the opened batter lock 10 with one finger. The battery lock 10 will snap shut with an audible click.
41 For an attached down tube battery: Insert the charging cable into the charger socket 12 on the battery. When doing so, pay attention to the position markings. The charging cable s plug is magnetically attracted by the charger socket. For a luggage carrier battery, the battery is connected to the Continental ebike System via the luggage carrier mount. You can turn on the display B and set the support level 3. 5.4 Using the display In this chapter you will find information on using the display. 5.4.1 Changing the position where the display is mounted There are two possible places to mount the display bracket on the handlebars: protruding from the handlebars (Fig.: Mounted over the handlebars) mounted on the handlebar stem (Fig.: Mounted over the handlebar stem). By changing the position of the mounted display, space can be created on the handlebars for mounting a bicycle basket, for example. If you do not have the necessary expertise or tool, have a bicycle retailer mount the display bracket and the display.
Continental ebike System 42 Mounting position of the display A A B B Fig.: Mounted over the handlebars Fig.: Mounted over the handlebar stem Detach the display cable from the operating panel A. Rotate the 2 M4 screws counterclockwise to remove them from the display bracket (see Fig. Removing the display bracket). Remove the display B from the handlebars. Rotate the 4 M1 screws counterclockwise to remove them from the display bracket (see Fig. Removing the display bracket from the display). Remove the display B from the display bracket. Rotate the display bracket 180. B B Fig.: Removing the display bracket Fig.: Removing the display bracket from the display Screw the 4 M1 screws clockwise into the display bracket to secure the display B to the display bracket.
43 Mount the display bracket with the display B on the handlebars. Screw the 2 M4 screws clockwise into the display bracket. Connect the display cable to the operating panel A. When inserting the plug, ensure that the arrows on the plug are pointing towards one another. Press and hold the button on the operating panel for 1 second in order to turn on the Continental ebike System and test the functioning of the CeBS with the display in the new installation position. 5.4.2 Menu navigation The display view can be changed with the shortcuts (see Table Shortcuts for menu navigation). For the shortcuts to function, CeBS must be turned on and ready to use and the display must be in normal view (see Chapter Display versions and display views on page 16). The basic settings can be changed in the settings menu (see Chapter Settings menu Setup on page 45). Shortcuts for menu navigation Ergon operating panel Shift operating panel Symbol Meaning Symbol Meaning Display on/off Next/up Back/down Mode Lights/display light Display on/off Next/up Back/down Mode Lights/display light If you press and hold the / button or the / button in specific settings menus (e.g. set clock), the numbers will change more quickly.
Continental ebike System 44 5.4.3 Turning the Continental ebike System on and off The following table contains information about the shortcuts. Shortcuts of the Continental ebike System Goal Action Result Turning on the system Press and hold button for 1 second. Set support level Use the / button or the / button to select the support level. Setting the light mode Set the light mode with the button. Set informational fields Press the button to change the view between the informational fields 8 and 9. Reset TRIP, AVG, MAX and TRP time but- Press and hold the ton for 3 seconds. The display will light up and display the system information. S 0 1 2 3 4 TRIP ODO AVG MAX PWR RPM TRP time CLK Pushing aid Motor support off Level 1 Eco Level 2 Medium Level 3 High Level 4 Very high Manual light on Manual light off Automatic (light on) Automatic (light off) Day s distance Total distance Average speed Top speed Rider performance Revolutions per minute Trip time in minutes Time All saved performance data for TRIP, AVG, MAX and TRP time are reset to 0. Continue with the button or go to the Setup settings menu with the button (hold for 3 seconds). Turning off the system Press and hold the button for 3 seconds. The display will disappear and CeBS will switch off.
45 5.4.4 Settings menu Setup The following table contains information about the different settings for the display. Press and hold the button for 1 second to turn on the Continental ebike System. Press and hold the button for 3 seconds to enter the Setup menu. Goal Action Result Setting the units Select the unit with the / buttons. km/h mph Kilometers per hour Miles per hour Continue with the button or leave the Setup menu with the button (hold for 3 seconds). Set total kilometers Press buttons / to set the total kilometers, starting with the first digit. Manual setting (e.g. after a new motor has been installed) Continue with the button or leave the Setup menu with the button (hold for 3 seconds). Setting the time Press the / buttons to set the clock. Setting the hour and minute display Continue with the button or leave the Setup menu with the button (hold for 3 seconds). Set backlight Press the / buttons to set the brightness of the display. The display brightness increases with the larger beams. Filled-in beams show the current selection. Continue with the button or leave the Setup menu with the button (hold for 3 seconds). Setting the contrast Press the / buttons to set the contrast of the display. The display contrast increases with the larger beams. Filledin beams show the current selection. Continue with the button or leave the Setup menu with the button (hold for 3 seconds).
Continental ebike System 46 Goal Action Result Setting the language Press the / buttons to set the language. Language selection Continue with the button or leave the Setup menu with the button (hold for 3 seconds). Normal General overview Change the view Press the / buttons to change the view in the display. Zoom Phone mode Enlarged view is always in Phone view Auto mode changes to Phone view Continue with the button or leave the Setup menu with the button (hold for 3 seconds). Display software version Information about the currently installed software version. Your bicycle retailer can install up-to-date software. Continue with the button or leave the Setup menu with the button (hold for 3 seconds).
47 5.4.5 Using the display with Bluetooth function The Bluetooth Low Energy (BLE) interface in the display makes it possible to connect with the Continental smartphone app in addition to all the other available functions. With this data connection, performance data from the Continental ebike System can be combined with the contents of the smartphone app. This information can be shown on both displays. Download the Continental smartphone app on your smartphone. Connect the display B to your smartphone using the BLE function. The display can also be switched to Auto or Phone mode. Auto mode: The display automatically changes to Phone view when a smartphone is connected. Phone mode: The display is always in Phone view. After the connection has been established, the display opens up an expanded display mode. If the connection was successful, the following information can be displayed in connection with your smartphone and, if applicable, the necessary sensors: Fig.: Display view with heart rate Fig.: Display view with navigation
Continental ebike System Fig.: Display view with range 48 Fig.: Display view with weather information
49 5.4.6 Using a smartphone with the Continental smartphone app You can have the following information displayed on your smartphone: Fig.: View of the ebike functions and range Fig.: View of the navigation function Fig.: Configurable display In the configurable display you can view. fitness and weather data, among other things
Continental ebike System 50 6 Resolving malfunctions The Continental ebike System recognizes malfunctions which are displayed by error codes in the display B. Malfunctions that are detected by the CeBS are displayed in the middle of the display. The error code 5 displayed indicates the cause of the malfunction, making it easier to resolve it. 1. When the error code appears on the display, check for the malfunction immediately. 2. Press the button to acknowledge the displayed error code. 3. If you cannot remedy the error on your own, contact your bicycle retailer, who will investigate the malfunction with service software. When the service symbol 4 is visible in the display, this indicates that a service interval has been exceeded either in km or time. This is not a malfunction. The following table provides information on the meaning of the error codes and what to do to resolve a malfunction. Error code Cause Action M10/M12 Battery voltage too low Use the charger to charge the battery. M11 Battery voltage too high Restart the CeBS by pressing the button on the operating panel. If the malfunction persists, M21/M23 Temperature sensor defective contact your bicycle retailer. M40/M41 Overcurrent in the motor Reduce the load on the motor by reducing the speed or setting a lower support level. M44 Motor overheating Reduce the load on the motor by setting a lower support level. M60 M20 M42/M43 M45/M46 M70 M73 M80 M84 Contact fault in wiring harness Inspect the cable and connectors of the CeBS. Motor error Restart the CeBS by pressing the button on the operating panel. If the malfunction persists, contact your bicycle retailer.
51 Error code Cause Action B01 B24 Internal battery error Restart the CeBS by pressing the button on the operating panel. If the malfunction persists, contact your bicycle retailer. B25/B29 B26/B30 B27/B31 B28/B32 Charging temperature too high Charging temperature too low Temperature of the battery outside the permissible operating temperature Lower the surrounding temperature and restart the charging process. Increase the surrounding temperature and restart the charging process. Do not use the CeBS until the battery has fully cooled off. Do not use the CeBS until the battery has fully warmed up. B33 B36 Internal battery error Restart the CeBS by pressing the button on the operating panel. If the malfunction persists, contact your bicycle retailer. D01 Missing/defective wiring of the display Check the wiring of the display and have it replaced if necessary. D02 D04 Display error Restart the CeBS by pressing the button on the operating panel. If the malfunction persists, D05 Light sensor error contact your bicycle retailer. L01 Missing/defective wiring of the lights Check the wiring of the lights and have it replaced if necessary.
Continental ebike System 52 7 Cleaning and maintenance This chapter contains information on how to correctly clean and maintain the Continental ebike System. When the service symbol 4 appears in the display, the service interval has been exceeded. Contact a bicycle retailer and have your CeBS serviced. wuutentio Improper cleaning can lead to material damage. Risk of damage! Clean the Continental ebike System with a damp cloth. Never clean the Continental ebike System with a high-pressure washer or a hard jet of water. Remove the battery from the battery bracket before cleaning the Continental ebike System. Clean the components of the Continental ebike System with a damp cloth. Use water or a mild detergent. Perform a visual inspection to check that electrical lines, connections and points of contact are free of damage and clean. Have your bicycle retailer replace damaged parts. Prevent moisture or dirt from getting into the points of contact. Check to ensure that the contacts are dry before you insert the battery. If you do not have the necessary expertise or tool, let a bicycle retailer repair the Continental ebike System.
53 8 Storing the battery This chapter contains information on how to correctly store the battery. wuutentio Improper removal of the battery can result in material damage to the battery. Risk of damage! Always turn off the CeBS before removing the battery from the battery bracket. wuutentio Improper storage and total discharge of the battery can result in material damage to the battery. Risk of damage! Store the battery appropriately. Charge the battery every 3 months to prevent total discharge of the battery. Have your bicycle retailer replace defective batteries immediately. Always store the battery at a surrounding temperature between +5 and +45 C. The ideal surrounding temperature is between +10 and +25 C. Store the battery in a dry space and protect it from exposure to direct sunlight. Before storing it, charge the battery to 30 to 50% of its charge capacity. Charge the stored battery to 30 to 50% of its charge capacity every 3 months.
Continental ebike System 54 9 Technical details In this chapter you will find information on the technical details of the components of the Continental ebike System. 9.1 Technical details of the motor Torque (maximal) Continuous rated power 90 Nm 250 W IP protection class IP 54 9.2 Technical details of the battery Storage temperature Ideal battery storage status Ideal charging temperature Nominal voltage Built-in down tube battery Attached down tube battery +5 to +45 C (ideally: +10 to +25 C) 30 to 50% (2 to 3 LEDs) +10 to +25 C 36 V Luggage carrier battery Nominal energy 636 Wh 405 Wh 419 Wh 387 Wh 524 Wh Protection class IP 54 Weight 3.2 kg 2.9 kg 3.2 kg
55 9.3 Technical details of the charger 2A charge current Ideal charging temperature +10 to +25 C 4A charge current Charge time (387 Wh) approx. 3.5 hours approx. 2.5 hours Charge time (405 Wh) approx. 5 hours approx. 2.5 hours Charge time (419 Wh) approx. 6 hours approx. 3 hours Charge time (524 Wh) approx. 7 hours approx. 4 hours Charge time (636 Wh) approx. 8.5 hours approx. 4.5 hours Protection class IP 40 9.4 Technical details of the display Nominal voltage 12 V (+/ 1 V) Protection class IP 67 9.5 Weight limit of the luggage carrier cautio Excessive weight on the luggage carrier can lead to exceeding the maximum permissible total weight of the ebike. Risk of accident and injury! Observe the permissible weight limit of the luggage carrier. Also observe the permissible total weight of the ebike. Permissible weight limit of the luggage carrier CeBS without luggage carrier battery 30 kg CeBS with luggage carrier battery 26.5 kg
Continental ebike System 56 10 Disposal This chapter contains information on how to correctly dispose of components of the Continental ebike System. Electrical and electronic devices, as well as batteries (rechargeable or otherwise), may not be disposed of along with household waste. As a consumer, you are legally obligated to bring electrical and electronic devices, as well as batteries (rechargeable or otherwise), to the public collection points set up for this purpose or to the specialist retailer at the end of their service life.
57 11 Handover certificate The handover certificate confirms the perfect condition of the ebike when it is handed over by the bicycle retailer. If a warranty-related situation arises, the handover certificate provides evidence of the date of purchase. Initial inspection before handover Bicycle retailer Customer / order number Date Check display fastening Check battery bracket Check cabling Check operating panel Signature: Bicycle retailer Key number Charge and mount battery Set the display functions Update firmware Test ride Signature: Customer
Continental ebike System 58 12 Service history The service history is a log of inspections; it includes the inspection intervals recommended by Continental. Here you can find information on inspection intervals according to kilometers traveled (mileage) or service life. Have every inspection confirmed by your bicycle retailer. Using the service history will help you in warranty-related situations. You can also retain the value of your ebike by having it regularly serviced. Inspection after 1,000 km or 6 months Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
59 Inspection after 2,500 km or 1 year Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
Continental ebike System 60 Inspection after 5,000 km or 2 years Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
61 Inspection after 7,500 km or 3 years Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
Continental ebike System 62 Inspection after 10,000 km or 4 years Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
63 Inspection after 12,500 km or 5 years Date Customer / order number Kilometers traveled Error diagnosis with Continental ebike Analytics Check error history Update firmware Battery charge cycles Check hardware and connectors Print service report Enter service interval Repairs made; other comments Signature: Bicycle retailer Signature: Customer
CONTI DRIVE SYSTEM 3