Installation and Maintenance Manual

Installation and Maintenance Manual Swing Gate Operator Model HL410-21 & HL410L-21

2 Contents Contents Parts & Components 3 Specifications & Capacities 4 Safety Information 6 Installer 6 End User 7 General Wiring Information 8 Wiring information 8 Installation 10 Step 1: Gate Stops 10 Step 2: Gate Brackets 10 Step 3: Optional Mounting 11 Step 4: Mounting 12 Control Panel Layout 13 Step 5: Primary Voltage Wiring 14 Step 6: Control Wiring 15 Step 7: Hydraulic Adjustments 16 Step 8: Adjustments 17 Step 9: Rod Cover 18 System Check-Out 19 Limited One-Year Warranty 19 Parts List 20 Required Maintenance Services 21

Parts & Components 3 Parts & Components Inspect the operator for possible shipping damage or shortage of parts. Check all accessories as listed below. These do not include any accessories that were ordered separately. DESCRIPTION QUANTITY Model HL410-21 or HL410L-21 Drive Unit 1 Front Mounting Bracket 1 Rear Mounting Bracket 1 Rod Cover 1 Rear Mounting Pin 1 C-Clip 1 Front Mounting Clip 1 Disconnect Key 1 Gate Caution Plate (!) 2 Troubleshooting Guide 1 Controller (sold separately) (!!) 1 Table 1! Gate Caution Plates are to be installed on the gate in a position where they can be easily seen.!! U.L. listing is valid only if a LiftMaster drive unit is used with a LiftMaster controller.

4 Specifications & Capacities Specifications & Capacities The HL410-21and Hl410L-21 operators are light duty commercial gate operators designed to operate a typical swing gate. Because operating requirements and gate construction vary by installation, the capacities shown should be used as a guide to determine the expected performance of the unit. HL410-21 HL410L-21 A 26 1/2 31 3/8 B 38 48 3/4 DRIVE UNIT B A (Retracted) 01-20230F3 CONTROLLER 3 13 1/2 12 3 1/2 3 1/2 16 Figure 1 MAXIMUM LENGTH VS. MAXIMUM WEIGHT 0-8ft 900 lbs 8-10ft 900 lbs 10-12ft 900 lbs Table 2 Contact a LiftMaster dealer if your application exceeds any of the recommended limits to determine the proper unit needed.! Double Check Operator Capacities!! Do not use this operator on walk or pedestrian gates.! Do Not Misapply Product. Warranty will be void!

Specifications & Capacities 5 NOTE The hydraulic locking is not intended to be a replacement for security type locks. External lock systems should be used if: High security is required for the installation. The length of the gate exceeds 12 feet. The gate has a large surface area. The installation area could have a strong or gusty winds. SPECIFICATIONS Cycles per hour (Full open & close) 20 maximum Time to open 19 seconds Hydraulic (gate) Locking (!) Both Directions Primary Voltage 230 VAC ~1 ~ 60hz Secondary Voltage 24 VAC Power Consumption 345 W (full load) Motor R.P.M 1700 Motor Overload 135 C Fluid Shell LHM Table 3! It is highly recommended that you reconsider using this type of gate operator on any solid faced gate, without an external lock system on both the open and closed position. Strong winds will greatly affect the efficiency of this operator on these types of gates. IMPORTANT NOTE The gate must be level and operate smoothly and freely. If it does not, damage to the operator may result and the life expectancy will be greatly reduced.

6 Safety Information Safety Information Automatic gate operators provide convenience and security to their users. However, because these machines can produce high levels of force, it is important that all installers and users be aware oft he potential hazards associated with improperly installed or adjusted units. The information on this page contains various safety precautions and warnings, some highlighted with this symbol (see left margin). This symbol will identify conditions that can result in serious injury or death. Take time to read and follow these precautions and the other information provided. NOTE This operator is intended to be a part of a total gate operating system. It is the responsibility of the purchaser and installer to ensure that the total system is safe for its intended use. Installer BEFORE INSTALLATION 1 Check to see that this is the proper operator for this application. (See page 4). 2 Ensure that the gate has been properly installed and works freely in both directions. Repair or service any worn or damaged gate hardware. 3 Install the gate operator on the inside of the property and/or fence line. Do not install an operator on the public side of the gate. 4 If the gate is near a residential area, or pedestrian traffic is expected near the gate, additional safety equipment such as electric gate edges or photocell detectors must be installed to prevent entrapment. Severe injury or death can result from entrapment with the gate. 5 Certain types of gates can create greater hazards to pedestrians. Any gate that has exposed, reachable pinch points or is constructed to allow arms and legs to pass through it is a potential hazard. These hazards should be guarded against. 6 Review the operation of the unit and become familiar with the manual disconnect system and safety features of the unit. 7 Outdoor or easily accessed controls should be of the security type to prohibit unauthorized use of the gate.

Safety Information 7 DURING INSTALLATION 1 Be aware of all moving parts and avoid close proximity to any pinch points. 2 Disconnect power at the service panel before making any high voltage power connections. 3 Place controls far enough from the gate so that a user can see but cannot touch the gate while operating the controls. 4 Place warning signs provided on the gate or in a high visibility area to alert of automatic gate operation. AFTER INSTALLATION End User 1 Make sure the user understands the basic function and safety features of the system. 2 Leave this manual and the troubleshooting guide with the end user. 1 Periodically check all the safety systems. If these functions are observed to operate improperly, discontinue use and contact a professional for service immediately. 2 Follow recommended maintenance schedule. 3 Do not allow children to play on or near the gate operating system. 4 Never operate the gate until you have it in full sight. 5 See Hydraulic Adjustments on p. 16 for pressure valves and manual disconnect information.

8 General Wiring Information General Wiring Information DRIVE UNIT DRIVE UNIT, SLAVE OPTION CONTROLLER JUNCTION BOX, SLAVE OPTION 01-20230F4 CONDUIT, CONTROL (as required) CONDUIT FOR SLAVE (4 WIRES) Suggest 12-gauge stranded wire CONDUIT, POWER (3 WIRES) Figure 2 NOTE Other wire runs may be required, depending on your application. Wiring information The distance shown on charts is the total length of wire, measured in feet from the control panel to the power source. Do not exceed maximum distance. Supply voltage must be within 10% of the unit s rating under lead conditions. (Measure voltage at the unit). Connect power in accordance with local codes. Wire tables are based on stranded copper wire. Wire insulation must be suitable to application. All units, single and master/slave, must be properly grounded with a supply grounding conductor. Do not run control wires in the same conduit with power wires. Do not use solid copper wires for controls. Do not use parallel conductor cable. If PVC type conduit is used in a single trench, allow a minimum of six (6) inches between lines.

General Wiring Information 9 POWER WIRING Maximum Distance Single Unit Dual Unit Wire Gauge 600 ft 300 ft 14 1000 ft 500 ft 12 1500 ft 750 ft 10 CONTROL WIRING 200 ft 18 400 ft 16 Table 4

10 Installation Installation Step 1: Gate Stops The gate must have a permanent gate stop at the full closed position. It is also highly recommended that there be a gate stop at the determined full open position. These are to prevent the piston from bottoming in the cylinder and to prolong the unit s life. Step 2: Gate Brackets 1 Locate the positions of the front and rear mounting brackets. It is recommended that these brackets be positioned at the midpoint between the gate hinges. It is very important that they be in-line with each other! The operator must be level. 2 The two brackets should be welded to the gate and the post as shown. They can be welded directly or modified to suit your particular application. Do not weld brackets with operator attached. Avoid getting weld splatter on the piston rod. Keep piston rod clean and smooth. Avoid nicks. FOR MODEL HL410-21 Dimension A Gate Opening 5 to 5-1/2 90 4-1/2 to 5 100 4 to 4-1/2 110 3-1/2 to 4 120 MODEL HL410-21 Front Mounting Bracket (shortest) Hinge Point MODEL HL410L-21-90 OPENING Hinge Point 3 to 3 1/2 A 5 32 1/2 Open 10.60 4.68 47.81 3.90 Rear Mounting Bracket (longest) Both Brackets In Line Gate shown in the Left-Hand Closed Position 01-20230F5 Figure 3

Installation 11 Step 3: Optional Mounting OUTWARD SWING WARNING Do not install outward swing gates in applications where gates will swing into public area. Serious injury could result from someone being hit by the gate. Use outward swing gates only in applications where the gate will open into secure area and where the person operating the gate has control of traffic in the path of the gate. Do not use the Open Only mode of the controller for an outward swing gate installation. A. Gate stops must be used at both the full open and close positions (see Step 1). B. Follow Step 2 for mounting of gate brackets. The difference being that the rear mounting point is 5 to the right of the hinge point instead of 5 to the left as shown in Step 2 (distance between mounting points is 27-1/2 instead of 37-1/2 ). C. The piston rod should be fully retracted when the gate is in the closed position. The unit should be mounted with the gate in the closed position (see Step 4). D. Proceed to Step 5. Follow wiring for outward swing. LARGE PILLARS OR WALLS If the dimension from the centerline of the gate to the outer edge of the pillar or wall is 3-3/4 or less, you can notch out part of the pillar or wall (see Example A Figure 4) as shown. If this dimension is larger than 3-3/4, then it will be necessary to notch out larger portion (see Example B Figure 4) large enough to house the unit. The notch should be 5 to 8 high. Contact a LiftMaster dealer if your application does not fit these guidelines. OPTIONAL MOUNTING - NOTCH AS REQUIRED 01-20230F6 EXAMPLE A Figure 4 EXAMPLE B

12 Installation Step 4: Mounting 1 Manually open the gate and attach the unit to the two (2) mounting brackets (see Figure 5 below). 2 Manually open and close the gate a few times to ensure the mounting brackets and gate stops are positioned properly with no interference (the unit is shipped in the disconnect position to allow for this). 3 Mount the controller in a convenient location, within reach of the unit s 4 ft. control card. Make sure the cord is not stretched taut (it should have a slight amount of slack during the full cycle). 4 For Master/Slave Option: Mount both units. Mount the controller near the master unit and the junction box near the slave unit. REAR MOUNTING PIN FRONT MOUNTING CLIP C-CLIP CONTROLLER CONTROL CORD 3 MAX. 01-20230F7 GATE SHOWN CLOSED Figure 5

Installation 13 Control Panel Layout Refer to Table 5 for a description of the control panel parts in Figure 6. REF. DESCRIPTION PART # REF. DESCRIPTION PART # CB1 MAIN CIRCUIT BD. MG3101959 CR2 CONTROL RELAY CLOSE MG3101963 CB2 MICRO CIRCUIT BD. MG3101960 CR3 OPTION SLAVE DELAY RELAY MG3101963 CB3 OPTION AUTO. CLOSE CIRCUIT BD. MG3101961 IF FUSE (.38 A.) MG3101974 PC1 PIN CONNECTOR N/A T TRANSFORMER N/A C1 CAPACITOR MG3101962 1S POWER DISC. SW. MG3601964 C2 OPTION SLAVE UNIT CAPACITOR MG3101962 2F FUSE (3 A.) MG3101975 CR1 CONTROL RELAY OPEN MG3101963 MODES OF OPERATION OPEN ONLY: If the gate is closed, when activated, it will open. If the gate is activated while closing, it will reverse to open. OPEN / CLOSE: If the gate is closed, when activated, it will open. If the gate is open, when activated, it will close. If the gate is activated while closing, it will reverse to open. If the gate is activated while opening, it will reverse to close. Table 5 CB2 C2 CB1 T C1 1F CR1 CR2 PC1 (+) (-) 2F 1 2345 6789 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 WHT BLK 1S BRWN BLK RED 230 VAC. 1 50/60 HZ. GRD L1 L2 BLK WHT DK BLUE BRWN BLK GRN DK BLUE GRN DK BLUE WHT LT BLUE YEL ORG PURP RED L1 L2 T1 T2 T3 GRD T1 T2 T3 1 1 2 3 4 4 5 6 7 8 910D1D1D2D2 01-20238F5 MOTOR DK BLUE BRWN BLK GRN/YEL FIELD CONNECTIONS Figure 6 NOTE: All relays and capacitors are shipped separately and must be installed.

14 Installation Step 5: Primary Voltage Wiring WARNING Make sure power is disconnected at main power supply and at power disconnect switch on operator before continuing. 1 Connect 230 vac., single phase power, L1 and L2 to power wiring terminal strip, and ground to green ground lead wire (see Figure 7). 2 Connect the control cord from the unit to the power wiring terminal strip. For outward swing, switch brown and black wires to correct logic of controller (Brown T3, Black T2). See also Outward Swing on page 11. FOR OPTIONAL MASTER/SLAVE Connect the control cord from the slave unit to the junction box then connect form junction box to the power wiring terminal strip, as shown below. MG5200749 Figure 7 01-20230F9

Installation 15 Step 6: Control Wiring All controls that are to be added must be connected to the control wiring terminal strip. Refer to the electrical diagram attached to the inside of the controller door for accessory wiring. Please install all safety devices necessary to make this installation as safe as possible. Control Wiring Terminal Strip 1 2 4 5 6 8 9 10 D1 D1 D2 D2 24 VAC. OPEN/CLOSE If the gate is closed, when activated, it will open. If the gate is open, when activated, if will close. If the gate is activated while closing, it will reverse to open. If the gate is activated while opening, it will reverse to close. OPEN ONLY If the gate is closed, when activated, it will open. If the gate is activated while closing, it will reverse to open. If the unit is activated for open only, it must be used in conjunction with the Stop feature, or a hazardous and dangerous condition may be present. You will also need the optional automatic close timer. STOP A device such as a reversing edge, loop detector, or photo beam can be used as a Stop device. It must have a normally closed contact. Reversing Device Used as Stop Reversing Device Will reverse both directions Radio Control to Open / Close Norm. open only Reversing Device 2 4 Normally Closed If used, remove jumper 2 to 4 4 5 9 10 5 4 RED BLK GREY GREY 6 8 If used, leave jumper 6 to 7 in Loop Detector to Open Only Loop Detector to Reverse while closing If used, remove jumper 6 to 7 IT IS RECOMMENDED THAT IF A OPEN ONLY IS USED, A STOP BE USED WITH IT..... Open Only Stop Slave Unit Slave Unit Motor 4 5 7 8 9 10 GRN WHITE RED RED 1 4 9 10D1 D1 Junction Box DK BLUE BRWN BLK GRN YEL 1 2 3 7 8 9 10 YEL ORG PURP RED RED 6 7 8 9 10 D2 D2 T1 Slave T2 Terminal T3 Strip GRO 1 4 Auto. Close Timer CB3 If used, remove jumper 2 to 4 PC1 2 4 01-20238F7 Open / Close 4 5 Figure 8

16 Installation Step 7: Hydraulic Adjustments 1 Locate the by-pass valve. Using the hex key supplied, re-engage the by-pass valve by turning it clockwise as far as possible. 2 Turn power on at main power supply and at power disconnect switch. The controller has a 7 second delay form power-up until a signal can be received. 3 With gate open, activate the unit to close. Using a flat blade screwdriver, slowly turn the close pressure valve counter-clockwise until the gate begins to move, then adjust it ¼ to ½ turn more. (Unit is shipped with pressure valves set at minimum). NOTE Since the unit s cycle time has yet to be adjusted, it may shut off too soon or may run longer than desired. 4 Locate the open pressure valve. Activate the unit to open and adjust it in the same manner as the close direction. WARNING The open & close pressure valves must be adjusted properly. They should develop enough force to open and close the gate properly. If the gate meets an obstruction there will be a minimum amount of force applied. Check this by holding the gate when it is closing and opening. For manual operation of the gate, use the hex key and turn the by-pass valve counter-clockwise to disconnect the unit. To reconnect the unit turn the by-pass valve clockwise. Never adjust the open and/or close pressure valves to their maximum setting. Always use the minimum setting required to move the gate. If strong wind loads are a possibility, increase the run time not the pressure valves. Plastic Cover Disconnect Key Top View By-Pass Valve Close Pressure Valve Open Pressure Valve Figure 9 Bottom View 01-20230F11

Installation 17 Step 8: Adjustments 1 Locate the cycle timer pot on the control panel. This pot determines the length of time the unit will run. Adjust it so the unit will fully open and close the gate properly. Allow a few seconds for slippage against the gate stops. 2 Optional: If you have a master/slave system and have added the master/slave delay relay, locate the master/slave delay pot on the control panel. This pot determines the close time delay between two units (i.e. the master closes first). Adjust this pot to the desired delay time. NOTE: Both units will open at the same time. 3 Optional: Locate the auto close timer pot on the control panel. This pot determines how long the gate will stay open before it automatically closes. Adjust this to the desired time. Reversing edges, obstruction sensors and inductive loop detectors should be used with this feature to prevent injury or property damage. - - - Figure 10 01-20230F12

18 Installation Step 9: Rod Cover Install the rod cover over the piston rod, as shown. IMPORTANT NOTE: The cover must be installed to keep the piston rod clean and nick-free. Figure 11 01-20230F13

System Check-Out 19 System Check-Out LiftMaster strongly recommends that at this time you check out the entire system. 1 Make sure the unit fully opens and closes the gate properly. 2 Check all controls that activate the gate to ensure they are working properly. 3 It is extremely important that all safety devices be checked and double checked. 4 Double check the manual operation features and pressure valves of the system. NOTE: If a problem should arise, see the Model HL410-21 Troubleshooting Guide. AND FINALLY... Install the gate caution on both the inside and outside of the gate where they can be easily seen. LiftMaster recommends that you pad-lock the controller door. Inform the customer of this recommendation. Make sure the unit and controller are free of grease or dirt. Clean if necessary. Clean up the area around the gate. Look around for any tools or equipment that may be left. Please leave this manual and the troubleshooting guide with the customer. Let the customer know you ve finished installing the unit and review all pertinent information with them, including safety features and maintenance. Limited One-Year Warranty LiftMaster gate operators are warranted against deficiencies in material and workmanship for a period of one (1) year from date of purchase, providing recommended installation and maintenance procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of deficient parts. In case of failure due to deficiencies in material or workmanship during the warranty period, the completer gate operator will be repaired or replaced at the manufacturer s option. New factory rebuilt replacements will be used. Replacement parts are warranted for the remaining portion of the original warrant period. LiftMaster will pay freight on our return of repaired or replaced items in warranty. This warranty gives you specific rights, and you may also have other rights which vary form state to state.

20 Parts List Parts List Hatch Kit MG49258 End Cap MG49196 Mounting Pin Kit MG49136 Disconnect Hex Key MG5100812 Mounting Clip MG5100816 Drive Unit Rod Cover MG5100813 Power Cord MG24719 Connector Kit MG49133 C-Clip Kit MG49136 Rear Mounting Bracket MG5100815 Front Mounting Bracket MG5100814 Capacitor MG3101962 Main Circuit Board MG49070 or MG49110 Micro Circuit Board MG49071 OR MG49111 Fuse Kit MG49135 Relay MG3101963 Fuse Kit MG49135 Circuit Bd. Mounting Kit MG49170 Control Box Disconnect Switch MG3601964 Automatic Close Timer Board (Optional) MG49072 OR MG49112 Control Panel Power Terminal Strip MG5100586 Control Terminal Strip MG4100994 01-20230F14 Figure 12 NOTE: The parts listed above are available for replacement. Order by part number listed.

Required Maintenance Services 21 Required Maintenance Services 1 6 Maintenance Service Required Every ΖΖ Month Months Gate Inspect for wear and/or damage " Manual Operation Check & adjust if required " Close Pressure Check & adjust if required " Open Pressure Check & adjust if required " Accessories Inspect & test " Safety Inspect & test " Devices 12 Months Complete Check Table 6 Inspection and service should be performed any time a malfunction is observed or suspected. High cycle usage will require more frequent service checks. Always Disconnect Power When Servicing!

COPYRIGHT 2001 ALL RIGHTS RESERVED This document is protected by copyright and may not be copied or adapted without the prior written consent of LiftMaster. This documentation contains information proprietary to LiftMaster and such information may not be distributed without the prior written consent of LiftMaster. The software and firmware included in the LiftMaster product as they relate to this documentation are also protected by copyright and contain information proprietary to LiftMaster. FOR TECHNICAL SUPPORT Call our toll free numbers: (800) 323-2276 (800) 998-9197 Installation and service information is available six days a week. TO ORDER REPAIR PARTS Call our toll free numbers: (800) 528-2806 (800) 998-9197 Prepare to provide the following information when ordering repair parts: # Part Number # Part Name # Model Number